User's Manual
Electro-Sealer
7112 HF
AVERY DENNISON
Manual Edition 3.1
10 August 2004
Manual Part Number 701395
Download from Www.Somanuals.com. All Manuals Search And Download.
Contents
Warranty Information
1
Limited Warranty.......................................................................................................................1
Parts ...........................................................................................................................................1
Service .......................................................................................................................................1
Safety Instructions
2
Warning .....................................................................................................................................2
Model 7112 Hopper Feed Heat Sealer
3
Unit Specification ......................................................................................................................4
Installation
5
To Change Time Settings ..........................................................................................................5
General Description
7
Main Switch ................................................................................................................7
Auto Switch.................................................................................................................7
Vacuum On Off Switch...............................................................................................7
Load Push Button Switch ............................................................................................7
Feed Push Button Switch.............................................................................................7
Air Pressure Gauge / Regulator...................................................................................7
Heat Controls...............................................................................................................7
Basic Sealing .............................................................................................................................8
Leveling the Press......................................................................................................................9
Operation
10
Setting the Controls .................................................................................................................10
Security Level Selection ..........................................................................................................12
Password Table........................................................................................................................12
Regular Maintenance
13
7112 Series Hopper Feed.........................................................................................................13
Trouble Shooting .....................................................................................................................14
Sealing Problems .....................................................................................................................16
Electrical Drawings
17
Electrical Schematic – Part 1...................................................................................................18
Electrical Schematic – Part 2...................................................................................................19
Electrical Schematic – Part 3...................................................................................................20
Users Manual Electro-Sealer 7112 HF
Contents • i
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical Schematic – Part 4...................................................................................................21
Pneumatic Drawings
22
Pneumatic Schematic...............................................................................................................23
Assembly Drawings
25
Front Panel Assembly Drawing and Cover..............................................................................26
Front Panel Parts List...............................................................................................................27
Frame and Cover Assembly Drawing......................................................................................28
Frame and Cover Parts List .....................................................................................................29
Main Cylinder & Cabinet Assembly Drawing.........................................................................30
Main Cylinder & Cabinet Parts List ........................................................................................31
Main Cylinder / Platen Assembly Drawing .............................................................................32
Main Cylinder / Platen Parts List.............................................................................................33
Swing Arm & Base Plate Assembly Drawing .........................................................................34
Swing Arm & Base Plate Parts List.........................................................................................35
Manifold Assembly Drawing...................................................................................................36
Manifold Parts List ..................................................................................................................37
Vacuum & Regulator Assembly Drawing ...............................................................................38
Vacuum & Regulator Parts List...............................................................................................39
2” Hopper Feed Assembly Drawing........................................................................................40
2” Hopper Feed Parts List........................................................................................................41
3” Hopper Feed Assembly Drawing........................................................................................42
3” Hopper Feed Parts List........................................................................................................43
ii • Contents
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Warranty Information
Limited Warranty
AVERY DENNISON extends the following warranties to the original purchaser of a
AVERY DENNISON Electro-Sealer that has been installed and operated using
recommended procedures and operating conditions.
Parts
Parts found defective in material or workmanship will be replaced at no charge for a
period of six months following the machine's shipment date. Parts damaged by
negligence, abuse, or normal wear are not covered. AVERY DENNISON Electro-
Sealer parts classed as normal wear items include vacuum cups, Teflon® tape and
rubber pads
Service
Service to replace defective parts as defined above, shall be provided at no charge for
a period of six months following the shipment date.
When ordering machines and supplies in the U.S.A., reference all correspondence to
the address below.
AVERY DENNISON
One Wilcox Street
Sayre, Pa. 18840
Call:
Fax:
1-800-967-2927 or (570) 888-6641
(570) 888-5230
For spare parts, requests for service or technical support
AVERY DENNISON
One Wilcox Street
Sayre, Pa. 18840
Call:
Fax:
1-800-967-2927 or (570) 888-6641
(570) 888-5230
For parts and service in other countries please contact your local AVERY
DENNISON supplier.
AVERY DENNISON reserves the right to incorporate any modifications or
improvements in the machine system and machine specifications which it considers
necessary and does not assume any obligation to make said changes in equipment
previously sold.
Users Manual Electro-Sealer 7112 HF
Warranty Information • 1
Download from Www.Somanuals.com. All Manuals Search And Download.
Safety Instructions
Warning
When using electric tools, basic safety precautions should always be followed to
reduce the risk of fire, electric shock, and personal injury. Failure to follow these
instructions can result in severe personal injury.
READ ALL INSTRUCTIONS CAREFULLY!
The importance of using safe operating procedures cannot be over emphasized. The
following guidelines will assist you in safe operations.
1. Read all warning labels and heed their instructions during installation
and operation.
2. Use proper line voltage (110 VAC) and air pressure (80 / PSI air
pressure) as outlined.
3. Keep hands clear of pinch points during operation and do not touch any
of the heated plates while loading or unloading garments.
4. Do not remove any guards. Guards must be in place during operation.
5. Use only an authorized person to service machine and be sure all power
sources (Air and electrical) are disconnected during service.
6. Do not attempt to circumvent safety features.
Adherence to these instructions will prevent injury to personnel and with care and
normal maintenance the equipment will provide many years of service.
2 • Safety Instructions
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Model 7112 Hopper Feed Heat
Sealer
The 7112 HF Sealer has been designed to automate the feeding of labels, flocks and
stackable embroideries. Precision and versatility have been the keynotes of its
design.
Precision in that each item can be repeatedly fed to 1/32 of an inch in position.
Versatility in that the system can feed one item at a time or two at once. This
provides the means by with a garment that needs two labels can be labeled with one
stroke of the press. Thus providing twice the production capability for the cycle
time.
A further option that is available is the reciprocal base system, which will
automatically position garment items under the press head. This feature makes it
possible to load and unload garments prior to actual sealing.
The installation is covered in the following section.
Users Manual Electro-Sealer 7112 HF
Model 7112 Hopper Feed Heat Sealer • 3
Download from Www.Somanuals.com. All Manuals Search And Download.
Unit Specification
Physical Size
W 17” X D 17” X H 28”
Weight
100LBS
Air Consumption
5 CFM
Electrical Use
120 V – 15 AMP AC
Transfer Size Max
3” X 3”
Top Heat
Max – 550 °F
Max – 550 °F
Bottom Heat
Pressure Max
125 PSI
Dwell Time
Electronically adjustable
Head Stroke
2.5”/63.5mm
Power Consumption
1200 Watts
Temperature
41°F/5°C to 104°F/40°C
Humidity
5% to 90% non-condensing
4 • Model 7112 Hopper Feed Heat Sealer
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Installation
1. Place machine on solid table.
2. Connect compressed air service of 80 PSI to air regulator input.
3. Put main plug into source of a current AC 120 VAC @ 15 Amps.
4. Turn on main switch.
5. Fill hopper with labels/transfers (For labels, adhesive side down)
6. Press Load Button, vacuum cup should pick up label from hopper. Press the
Feed Button to move the label/transfer from the hopper to the Electrode
Plate (Sealing head). If cup does not pick up label:
A) Check position of hopper and adjust so that vacuum cup touches
labels on edge of label covered with adhesive providing good
suction.
B) The number on the vacuum gauge should read 16 or higher with
label on cup.
7. With a label/transfer under the sealing head, activate the hand switches.
Head should now descend - putting label/transfer on shirt with the pressure
shown on air gauge
8. Leveling of the press should be checked to determine that the sealing head
is parallel to the base. This can be checked by sealing a carbon paper order
form in the machine. This should show a nice even pressure picture. An
uneven condition can be adjusted with the bolt in the rear of the base plate.
To Change Time Settings
1. To begin sequence press “OK”.
2. Press cursor knob arrow down ⇓ (The word “Parameter” will appear).
3. Press “OK”.
4. T-1 will be flashing on right side
5. Press cursor knob left ⇐.
6. Use cursor knob up⇑ or down ⇓ to change to desired time setting.
7. Press “OK”.
8. Press “ESCAPE” twice.
Users Manual Electro-Sealer 7112 HF
Installation • 5
Download from Www.Somanuals.com. All Manuals Search And Download.
1
2
Voltage Supply
- 1760-L18AWA 85 to 264 V ac 50/60 Hz
7
8
Esc button
- One menu back
- Exit function relay parameter menu without
saving
Interface (with cover)
- Slot for memory card
- Socket for PC interface cable
Outputs
Inputs
- 1760-L18AWA 12 inputs 0 to 264 V ac
3
4
Del button
9
- Delete contacts/relays/connections/empty rung
Alt button
- Write-on surface
10
- Draw connection
- Toggle between make or break contact
- Insert rung
5
6
Cursor buttons: right, left, up, down
- Select contact, relays, numbers
P button on: Input P1 -> Cursor left
Input P2 -> Cursor up
Input P3 -> Cursor right
Input P4 -> Cursor down
OK button
11 LCD
- I/O status display
- Operating states
- Circuit diagram
- Display of clock
12 Power / Run LED
- Enter menu
- Accept action
6 • Installation
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
General Description
Main Switch
This turns the machine on and off.
Auto Switch
Turning this switch to the "on" position will activate the feed system, transporting a
label from the hopper to underneath the electrode, ready for sealing.
Vacuum On Off Switch
Turn the vacuum generator on and off
Load Push Button Switch
Load a label from the hopper via vacuum to the feed arm vacuum
block.
Feed Push Button Switch
Feed the label from the hopper position to the upper platen position for
the sealing cycle.
Air Pressure Gauge / Regulator
Adjustment of air pressure is accomplished by turning the knob under the air
pressure gauge. To raise the pressure, turn the knob clockwise; to lower, turn it
counter-clockwise. When lowering the pressure, allow the needle on the gauge to
drop below the desired pressure, and then raise it back to that pressure. The reason
for this is that there is a lag when bleeding air out of the system.
Heat Controls
Electrode and plate head can be set independently. The correct temperature will be
indicated on the control's face. If the control fails to reach this, refer to the heat
control pages provided.
Users Manual Electro-Sealer 7112 HF
General Description • 7
Download from Www.Somanuals.com. All Manuals Search And Download.
Basic Sealing
Heat, dwell time, and pressure are the basic fundamentals that determine the results
obtainable on a thermo-plastic sealing application, such as Electro-Seal labeling. It
is impossible with the variety of fabric materials and constructions, as well as design
of garments, to establish any one setting that will give the most desirable results
under all circumstances. ON THE BASIS OF EXTENSIVE SUCCESSFUL
LAUNDRY TESTS, ON AVERAGE WEIGHT GOODS INVOLVING BOTH
WOVEN AND KNIT MATERIALS, WE WOULD SUGGEST THE FOLLOWING
STARTING POINTS FOR A NEW ELECTRO-SEAL USER;
- Setting the plate heat at 400ºF has proven to be a good starting point.
Setting the electrode heat will depend on the type of adhesive being
used. A cycle time of 1 1/2 - 2 seconds for average weight fabrics and
labels has proven adequate for laundry proof attachment.
Remember…these are only basics, and these settings can vary. Seal a label to a
sample. As your Electro-Sealer times out and releases itself, immediately remove
the fabric and lift the corner of the label. If the adhesive has stuck to both the fabric
and the label, the sealing can be judged successful. If all the adhesive is on the fabric
and none on the label, decrease the plate heat or cut back the time. Adhesives tend to
flow toward the heat.
If the adhesive has not transferred to the fabric, you have three adjustments that can
be made:
A. Increase the plate heat
B. Decrease the electrode heat; thermoplastics tend to flow towards higher
heat when melting.
C. Increase the cycle time to allow complete melting.
If the adhesive has all transferred to the fabric with none left on the label, you may:
A. Reduce the plate heat
B. Decrease the cycle time
You must judge for yourself, depending on the fabric's sensitivity to heat and time,
which of the adjustments will be best.
8 • General Description
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Leveling the Press
1. With the heat on, set the dwell timer for one (1) second or less; put a light
colored cloth or paper on the base plate (bottom platen); then, put a piece of
carbon paper, carbon side down. Run the machine trough a cycle. The
carbon paper will leave a picture of sealing area on the cloth or paper. THE
COLOR SHOULD BE EVEN. A dark area indicates more pressure in that
area and should be corrected.
2. If the out of level condition is in either the front or back, the base plate can
be tilted.
3. Loosen the bolt to lower front and raise the back.
4. Tighten to raise the front, lower the back (see fig below)
3/8-16 X 2 1/4 CAP SCREW
Users Manual Electro-Sealer 7112 HF
General Description • 9
Download from Www.Somanuals.com. All Manuals Search And Download.
Operation
To put your Electro-Sealer into operation, turn on the main switch. Set the plate and
electrode heat controls to the desired temperature. Turn on the vacuum pump by
using the switch located on the power cord for the pump.
Turn on the auto switch. This will cause the vacuum arm to pull a label from the
hopper and move it into position until the operator depresses the foot pedal, sealing
the label onto the garment. The pedal must be held down until the press cycles out
and the seal is completed. As the press starts to rise from the garment, the foot pedal
can be released, which resets the vacuum arm to feed another label. In doing this,
the machine automatically feeds another label while the operator is removing the
garment and inserting another.
When the label has been fed into position for sealing, it is important that the label is
totally under the electrode so that the pressure is exerted on the adhesive coated
label.
The position of the vacuum arm is always the same and so to change the position of
the label relative to the electrode, you must change the position where the hopper
places the label on the vacuum arm. To move the label left or right, the hopper is
moved by loosening the lower hopper bracket, shifting the hopper in the direction
desired, then tightening the bracket in position.
Setting the Controls
Heat dwell time, and pressure are the basic fundamentals that determine the results
obtainable on a thermoplastic sealing application. It is impossible with the
variety of fabric material and constructions, as well as design of garments, to
establish any one setting that will give you the most desirable results under all
circumstance, but settings will be suggested upon request and submission of an
application.
1) Set the heat electrode (Top platen) and base plate (Bottom platen) to the
desired temperature (See heat control section).
2) Turn auto switch to the on position
3) Set dwell time recommended by the transfer manufacturer
10 • Operation
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
SERIES 32DZ
INDEX: Pressing the INDEX key advances the display to the next menu item. May
also be used in conjunction with other keys as noted below.
UP ARROW: Increments a value, changes a menu item, or selects the item to ON.
The maximum value obtainable is 9999 regardless of decimal point placement.
DOWN ARROW: Decrements a value, changes a menu item, or selects the item to
OFF. The minimum value obtainable is –1999 regardless of decimal point
placement.
ENTER: Pressing ENTER stores the value or the item changed. If not pressed, the
previously stored value or item will be retained. The display will flash once when
ENTER is pressed.
UP ARROW & ENTER: Pressing these keys simultaneously brings up the
secondary menu starting at the alarm, tune, or cycle item (depending on
programming). Pressing these keys for 5 seconds will bring up the secure menu.
INDEX & DOWN ARROW: Pressing these keys simultaneously will allow backing up
one menu item, or if at the first menu item they will cause the display to return to the
primary menu. If an alarm condition has occurred, these keys may be used to reset
the alarm.
INDEX & ENTER: Pressing these keys simultaneously and holding them for 5
seconds allows recovery from the various error messages. The following menu
items will be reset:
OPEn InP: Input error message bAd InP: Input error message
CHEC CAL: Check calibration error
Correct the problems associated with the above conditions before using these reset
keys. More than one error could be present. Caution is advised since several items
are reset at one time.
While in the Primary or Secondary Menu, if no key is pressed for a period of 30
seconds, the display will return to the HOME position displaying the temperature
value. While in the Secure Menu, if no key is pressed for a period of 60 seconds,
the display will return to the HOME position displaying the temperature value.
Outputs are disabled (turned off) when the Secure Menu is active.
NOTE: To move to the Primary Menu quickly from any other menu, press the UP
ARROW & ENTER keys followed by pressing the INDEX & DOWN
ARROW keys.
Users Manual Electro-Sealer 7112 HF
Operation • 11
Download from Www.Somanuals.com. All Manuals Search And Download.
Security Level Selection
Four levels of security are provided. The display shows the current security level.
To change security levels change the password value using the
UP ARROW
and
DOWN ARROW keys and pressing the
ENTER key. Refer to the
password table (following) for the correct value to enter for the security level
desired. The SEC1 or SEC2 menu items security level may be viewed or changed
at any time regardless of the present security level.
To set the access level to, for example, 2, at the SEC1 menu item press the
ARROW key until the upper display shows the password, 1101.
UP
Press the
ENTER key. The display will blink, and return with the level value,
2, in the upper display.
The password values shown in the table cannot be altered, so retain a copy of these
pages for future reference. This is the only reference made to password values in
this instruction book.
Password Table
Security Level Displayed Value Password Value
Menu
Status
Locked
When Viewed
To Enter
Primary
Secondary
Secure
1
1110
Locked
Locked
Primary
Secondary
Secure
Primary
Secondary
Secure
Primary
Secondary
Secure
Unlocked
Locked
Locked
Unlocked
Unlocked
Locked
Unlocked
Unlocked
Unlocked
2
3
4
1101
1011
111
12 • Operation
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Regular Maintenance
7112 Series Hopper Feed
1. Remove accumulated moisture form the air filter by opening the bleed valve
located at the base of the filter bowl.
2. To check the sealing area for an out of parallel condition: with the heat on,
set the timer for one (1) second or less; place a light colored cloth or paper
on the base plate; put a piece of carbon paper, carbon down on the cloth,
and run the machine through a cycle. The carbon paper will leave a picture
of the sealing area on the cloth. THE COLOR SHOULD BE EVEN. A
dark area indicates more pressure in that area and should be corrected.
3. If the out of level condition is either in the front or back, the base plate can
be tilted. Loosen the bolt to lower the front and raise the back. Tighten to
raise the front, lower the back.
4. If it is side to side, it must be corrected with shims placed under the base
plate insulator block.
5. Light or dark spots within the sealing area will indicate that either of the
plates may be warped. This would require surface grinding by a machine
shop. (Make certain that the vacuum arm does not extend lower than the
electrode.)
6. Lubricate the head assembly guide pin monthly with white grease.
7. Lubricate the feed arm shaft and rack with light oil, a FEW drops weekly.
8. The Teflon® composition covers on the electrode and base plate must be
changed as frequency of use dictates. They provide a non-stick surface,
which can be wiped clean with a cloth.
9. Check the vacuum filters monthly and clean or replace as required.
Users Manual Electro-Sealer 7112 HF
Regular Maintenance • 13
Download from Www.Somanuals.com. All Manuals Search And Download.
Trouble Shooting
Symptoms
Probable Cause
Corrective Action
Timer does not move but
press operates
Hold Switch turned on.
Hold Switch should be turned off.
Defective timer.
Replace timer.
No heat / no movements
Bad fuse.
Check and / or replace fuse.
No power.
Check power to its source.
Check main airline.
Timer moves / heat works
No movement
Lack of air pressure
Binding cylinder
Bad 4-way valve
Disconnect main air line, attempt to move cylinder
by hand, loosen air line from 4-way valve to
TOP of cylinder; operate machine. If not,
replace valve. If air escapes, tighten and check
line to the BOTTOM of cylinder.
No heat / no indicator light, No power
no meter indicator
Check wiring
Replace probe.
Replace Unit
No heat / no indicator light. Bad probe
Meter reads +50
Heat out of control
Unit malfunctions.
Probe shorted.
Replace probe.
Heat working, meter not in Error in manual reset control
the green band
Reset according to Athens Booklet.
Air leak at 4-way valve
exhaust
Internal leak in cylinder
Replace or rebuild cylinder
Jammed 4-way valve
Replace 4-way valve
Adjust or replace
Timer will not reset
Reset switch not functioning
Vacuum arm stays in the
down position
a) Foot pedal not held down until
timer hits zero
1) Hold down until timer hits zero
b) Hold Switch turned on
2) Hold Switch must be off during normal
operation.
c) Timer malfunction
3) Replace timer
d) 4-way valve jammed
Reset Switch not functioning
4) Replace 4-way valve
Replace or adjust
Vacuum arm stays in up
position after cycle
Vacuum arm has no
tension
Broken tension spring
Broken gear teeth
Replace
14 • Regular Maintenance
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Symptoms
Probable Cause
Corrective Action
Vacuum arm moves too
fast or too slow
Flow controls out of adjustment
Adjust for smooth motion, not too fast
Vacuum arm does not go to
ready position when auto
switch is activated
Relay not working
Switch not working
Replace
Will not pull label out of
hopper
Vacuum pump off. Poor vacuum.
Too much weight in hopper.
Vacuum holes in the arm not
covered by label
Check and adjust
Labels feed on bias
Poor vacuum
Increase tension on bleed valve.
Adjust.
Hopper out of adjustment
Too much vacuum
Feeds two labels at one
time
Decrease tension on bleed valve.
Thumb stack before loading into hopper.
Users Manual Electro-Sealer 7112 HF
Regular Maintenance • 15
Download from Www.Somanuals.com. All Manuals Search And Download.
Sealing Problems
Symptoms
Probable Cause
Corrective Action
Uneven sealing of label.
Machine out of level; plates not
parallel.
Check and Adjust
Hitting a seam or button with
electrode.
Relocate the label or use smallest electrode
possible.
Uneven thickness in label.
Cardboard in garment.
Use silicone rubber to level.
Shining of sealing area.
Crushing of fabrics.
Heat and / or pressure
Reduce heat and / or dissipate pressure using
silicone rubber.
Shorten time.
Needle board.
Too much air pressure.
Reduce or dissipate.
High pile or napped material.
Use an electrode that matches the item being
sealed.
16 • Regular Maintenance
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical Drawings
Users Manual Electro-Sealer 7112 HF
Electrical Drawings • 17
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical Schematic – Part 1
MAIN SWITCH
NO
CABINET SWITCH
E STOP
24
27
42
41
20
POWER CORD
15 AMP FUSE
C
49
28 BLUE
28
10
HOPPER
POSITION SWITCH
GUIDE PIN SWITCH
59
23
25
65
66
C
NO
C
NO
ARM R.H. SWITCH
LOVE CONTROLLER - 70216128
1
2
3
4
5
6
7
8
9
10
11
12
TB-3
C
NO
+
-
+
-
24
ARM L.H. SWITCH
63
84
83
91
92
92
43
91
60
C
NO
NO
RED
RED
68
VAC SWITCH
AUTO SWITCH
WHITE
WHITE
10
11
71
11
36
65
38
C
NO
C
P/B LOAD
P/B FEED
14
13
14
12
26
37
C
NO
C
C
NO
NO
TC PROBE
TC PROBE
TOP
HEATER
BOTTOM
HEATER
31
30
L
N
N
1
CONTROL, PLC
709019
VAC ON/OFF
12
29
P/B RESET
71
39
71
13
RELAY SS-120 120V
70214633
Q1-1
Q1-2
VAC A-B
84
2T1
TOP HEATER RELAY
1L1 4A2
3A1
73
75
77
73
75
77
51
52
53
59
32
33
34
35
36
37
38
39
40
45
23
TB-1
Q2-1
Q2-2
25
68
67
2
HOPPER SOLENOID VALVE
66
32
33
34
35
26
29
64
3
TB-2
Q3-1
Q3-2
4
RELAY SS-120 120V
70214633
FEED SOLENOID VALVE
77
51
75
73
47
5
2T1
BOTTOM HEATER RELAY
1L1 4A2
3A1
52
53
54
83
67
Q4-1
Q4-2
6
31
54
7
64
63
30
M
/
C
SOLENOID VALVE
Q5-1
Q5-2
8
49
43
60
47
9
Q6-1
Q6-2
10
11
12
OPTICAL SWITCH - R.H.
YELLOW 40
BROWN
BLACK
BLUE
3" - 300 WATT TOP HEATER
OPTICAL SWITCH - L.H.
4" - 300 WATT BOTTOM HEATER
YELLOW 45
BROWN
BLACK
BLUE
18 • Electrical Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical Schematic – Part 2
7112 HF 1-3
CABNET SWITCH
NO
MAIN SWITCH
' E' STOP
NO
24
27
27
POWER CORD
41
42
15 AMP. FUSEE
P/B LOAD
C
C
33
28 BLUE
28
J10
AUTO SWITCH
J13
G/P SWITCH
P/B FEED
C
C
C
J14
NO
NO
NC
J11
J11
26
VAC. SWITCH
71
HOPPER SW
P/B C-RESET
71
TB-1
VAC. ON/ OFF
73
31
NO
C
VAC. A-B
30
26
75
Q1-1
Q1-2
Q2-1
J1
ARM R/H
29
1
2
3
4
HOP.SOL. VALVE
77
ARM L/H
Q2-2
J2
J3
FEED SOL. VALVE
Q3-1
Q3-2
Q4-1
TB-2
77
5
6
75
73
TB-3
Q4-2
75
71
7
8
SEE DRAWING 2=3
43
M/C SOL. VALVE
9
10
43
Users Manual Electro-Sealer 7112 HF
Electrical Drawings • 19
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical Schematic – Part 3
O/HAND SW R/H
YELLOW
BROWN
Q1-1
Q1-2
BLACK
BLACK
BLUE
1
Q2-1
O/HAND SW L/H
2
Q2-2
YELLOW
BROWN
3
Q3-1
4
BLUE
Q3-2
5
Q4-1
6
TB 3
Q4-2
7
8
40
9
45
10
20 • Electrical Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Electrical Schematic – Part 4
TOP PLATEN
BOTTOM PLATEN
INPUT 2
INPUT 1
OUTPUT A
OUTPUT B
120 VAC
HEATER 300 WATT 120 VAC
HEATER 300 WATT 120 VAC
-
-
+
+
3
1
12
11
2
4
10
7
8
9
HEATER 300 WATT 120 VAC
HEATER 300 WATT 120 VAC
RED
RED
WHITE
WHITE
T
T
C
P
R
O
B
E
C
P
R
O
B
E
TOP PLATEN
ELECTROD
BOTTOM PLATEN
TOP PLATEN
L1
A-
T1
A+
120 VAC
BOTTOM PLATEN
PLATE
L1
A-
T1
TB 3
A+
120 VAC
Users Manual Electro-Sealer 7112 HF
Electrical Drawings • 21
Download from Www.Somanuals.com. All Manuals Search And Download.
Pneumatic Drawings
22 • Pneumatic Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Pneumatic Schematic
1/4" NPT MALE QUICK
DISCONNECT
AIR
REGULATER
80 PSI
70203848
CUSTOMER SUPPLIED
FITTINGS 1/4" NPT
FEMALE QUICK
DISCONNECT
FRONT PANEL
AIR
REGULATER
60 - 80 PSI
70203867
FRONT PANEL
PRESSURE
GAUGE
70203922
PRESSURE
GAUGE
70206403
PUMP, VACUUM
70214987
IN
4-WAY
SOLENOID
VALVE
2
1
SOLENOID
VALVE
70209435
70203980
EXH
FLOW CONTROL
70207707
ROTARY
ACTUATOR
70215011
MAIN
CYLINDER
70203759
MANIFOLD
70209440
SOLENOID
VALVE
70209420
FLOW CONTROL
70207707
FLOW CONTROL
70206850
70205326
HOPPER
CYLINDER
70209539
IN
SMALL AIR LINE = 5/32 I.D.
MED. AIR LINE = 1/4" I.D.
LARGE AIR LINE = 3/8" I.D.
VAC. BLEED
VALVE
70204041
FLOW CONTROL
70206850
VAC.
FILTER
70205294
X-LGE. AIR LINE = 1/4" I.D.
SILICONE
TO VACUUM CUP
TO ELECTRODE
PLATE
VAC.
FILTER
70205294
VAC. BLEED
VALVE
70204041
Users Manual Electro-Sealer 7112 HF
Pneumatic Drawings • 23
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
Assembly Drawings
Users Manual Electro-Sealer 7112 HF
Assembly Drawings • 25
Download from Www.Somanuals.com. All Manuals Search And Download.
Front Panel Assembly Drawing and Cover
6
7
5
4
21
8
16
1
13
10
19
20
3
12
9
18
17
2
15
14
11
22
26 • Assembly Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Front Panel Parts List
Item
Part #
Description
Qty
1
3
Item
Part #
Description
Hex nut, #10
Control, PLC
Qty
4
1
1
2
3
70207035 Cover, Front panel, 7112HF
70200568 Switch, Knife / Load (Norm open)
70200746 Switch, Main SPST Hold / Auto /
Vac
12 990103
13 709019
14 709018
2
Button, E-stop
1
4
70203922 Regulator, (Panel mount, No
gauge)
1
15 990419
Plug, 1/2 Inch hole
1
5
6
361129
708003
1/8 NPT Hex socket plug
1/4 NPT x 1/4 tube x 90deg
swivel elbow
1
2
16 709023
17 991401
Din rail, Controller, 7112HF
8-32 x 1 3/4 Button head screw
1
2
7
708009
1/8npt x 1/4 tube x 90deg swivel
elbow
1
18 990067
Washer, #8 SAE
2
8
9
70200712 Toggle switch, DPST
70200750 Terminal strip, 6 Position
1
2
1
19 990069
20 990068
21 708038
Hex nut, 8-32
2
2
1
Washer, #8 lock
1/8 NPT x 1/4 Tube straight
female fitting
10 70203867 Gauge, Air pressure, 1 1/2 in
11 991107 10-32 x 5/8 Button head screw
4
22 70216128 Heat control, Love (32 DIN)
1
Users Manual Electro-Sealer 7112 HF
Assembly Drawings • 27
Download from Www.Somanuals.com. All Manuals Search And Download.
Frame and Cover Assembly Drawing
13
19
17
4
8
19
9
17
16
13
13
19
17
18
12
11
7
2
10
18
3
14
15
5
1
6
28 • Assembly Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Frame and Cover Parts List
Item
1
2
3
4
5
6
7
8
Part #
Description
Qty
1
1
1
1
2
2
2
1
Item
11 991400
12 70207035 Front panel, 7112HF
13 990089
14 990145
15 990122
Part #
Description
3/8-16 x 1 1/4 Cap screw
Qty
2
1
10
2
2
1
12
8
70209100 Casting base, 12 Inch
70201908 Column support, 15 Inch
70207092 Casting Overarm
10-32 x 1/4 Button head screw
Washer, 1/4 Lock
1/4-20 x 3/4 Cap screw
70207336 Support, Cabinet rear, 7112HF
990181
990172
990208
Washer, 5/16 Lock
5/16-18 x 1 1/4 Cap screw
Washer, 3/8 Lock
16 70201575 Cover, Cab rear with hinge
17 990728
18 990103
19 990081
Washer, #10 Lock
Hex nut, #10
10-32 x 1/2 Cap screw
70207041 Cover, Cab wrap around, Offset
70207745 Support, Cabinet front, 7112HF
9
1
12
10 70207567 Ass’y, Feed arm plate
1
Users Manual Electro-Sealer 7112 HF
Assembly Drawings • 29
Download from Www.Somanuals.com. All Manuals Search And Download.
Main Cylinder & Cabinet Assembly Drawing
4
5
1
36
10
11
18
1
7
12
16
23
10
17
26
12
14
15
35
8
9
2
23
13
30
1
22
3
29
34
6
28
8
24
20
27
19
21
31
24
25
33
21
32
31
30 • Assembly Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Main Cylinder & Cabinet Parts List
Item
Part #
Description
Qty
Item
Part #
Description
Qty
1
708003 1/4NPT x 1/4 T x 90 Degree swivel
elbow
3
19 70200750 Terminal strip, 6 Position
1
2
3
4
5
6
7
8
70214633 Relay, SS-120
2
1
1
1
1
1
3
20
21
22
23
24
25
990091 10-32 x 1/2 Button head screw
990103 Hex nut, 10-32
990090 10-32 x 3/8 Button head screw
990081 10-32 x 1/2 Cap screw
990180 Washer, 5/16 SAE
2
8
4
4
12
4
70205326 Valve, VAC. Mead 4-way
708002 1/4 NPT x 2" nipple
70203980 Valve, 4-way
70207041 Cabinet, Wrap around, Offset
70203759 Main cylinder, 24 x 4
708004 1/4 NPT x 3/8 t x 90 degree swivel
elbow
708005 1/8 NPT x 5/32 T x 90 Degree
swivel elbow
991404 6-32 x 1 Button head screw
990038 Hex nut, 6-32
990171 5/16-18 x 1 Cap screw
26 70207355 Switch, Cover
27 70209539 Cylinder, H-block
28 70215038 H-block kit
1
9
2
1
10
11
12
4
4
6
1
1
1
1
2
29
30
706009 Locking nut, Hopper cylinder
990147 Hex nut, 1/4-28
990145 Washer, 1/4 Lock
13 70207317 Block, Hopper mounting
31 70206850 1/8 NPT x 5/32T Flow control
valve
14
15
990645 10-32 x 2 1/4 Cap screw
990728 Washer, #10 Lock
4
4
32
33
360202 1/4 Hex nipple
708045 1/4NPT x 90 degree 44 union
elbow
1
1
16 70201541 Bracket, Bushing block
17 70205896 Bracket, Guide pin safety
18 70205769 Switch, Safety guide pin
1
1
1
34
35
36
990169 1/4-20 x 3/8 Nylon tip set screw
991405 5/16 -24 x 1 1/4 Cap screw
990125 1/4-20 x 1 1/2 Cap screw
1
4
2
Users Manual Electro-Sealer 7112 HF
Assembly Drawings • 31
Download from Www.Somanuals.com. All Manuals Search And Download.
Main Cylinder / Platen Assembly Drawing
1
7
10
14
9
15
2
23
6
11
12
5
7
8
4
11
13
3
16
20
17
22
18
21
19
24
25
27
22
26
32 • Assembly Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Main Cylinder / Platen Parts List
Item
1
2
3
4
5
6
7
8
Part #
Description
Qty
1
1
1
1
4
1
6
4
Item
15 990204
Part #
Description
3/8-16 Hex nut
Qty
1
1
2
1
1
4
4
6
70203759 Main cylinder, 24 x 4
70200981 Bar guide pin
70202987 Small ring bottom plate
70203000 Ring, Small self level
70202968 Ring small pivot block
70202972 Small ring top plate
990145
990141
990120
16 70202597 Plate, 4 Hole head, Glass
17 70202578 Plate, 3 Hole head, Glass
18 70202600 Plate, 7 Hole head, Steel
19 70201734 Bracket, Cartridge holder, 3 Inch
20 989965
21 991086
22 990196
23 991231
Washer, #6 Lock
Washer, 1/4 Lock
1/4-20 x 1/2 Hex head bolt
1/4-20 x 1/2 Cap screw
6-32 x 1 1/4 Cap screw
10-32 x 1/2 Flat head screw
1/4-20 x 1/2 Knurled cup point
9
2
2
10 70202510 Pin, Guide, 8 1/2
1
2
1
24 70211651 U-channel & Mtg bar, 3 Inch
25 70211666 Block, Electro heat, 3 Inch
26 70200178 Heater, 3 Inch
1
1
2
11 991229
12 991230
Washer, 1/2 Internal tooth
Hex nut, 1/2-13
13 70209952 Bolt, Head ass’y
1
27 990264
Snap ring, 3/8
4
14 991232
3/8-16 x 3 Carriage bolt
1
Users Manual Electro-Sealer 7112 HF
Assembly Drawings • 33
Download from Www.Somanuals.com. All Manuals Search And Download.
Swing Arm & Base Plate Assembly Drawing
27
28
29
22
21
24
6
23
25
7
3
26
5
8
4
16
1
17
12
19
15
14
24
26
30
10
18
6
9
20
11
13
2
34 • Assembly Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Swing Arm & Base Plate Parts List
Item
1
2
3
4
Part #
Description
Qty
1
1
1
2
Item
Part #
Description
Qty
1
2
1
2
70207567 Ass’y, Feed arm plate
70209100 Casting base, 12"
70201908 Column support, 15"
70215828 Switch, Micro
16 70211914 3/8-16 x 2 Nylok cap screw
17 70200182 Heater, 4 Inch
18 991288
Washer, 1/2" USS
19 70207588 Bracket, Limit SW mtg
5
6
7
8
990264
990081
990098
989997
Snap ring, 3/8
2
6
1
4
1
1
1
1
20 70215011 Actuator, Rotary (1810-0700) SM
1
1
1
1
6
2
5
1
10-32 x 1/2 Cap screw
10-32 x 1/4 Knurled cup point
2-56 x 3/8 Cap screw
21 707041
22 708040
23 708041
24 990102
25 990728
26 990083
27 708020
Coupling, Actuator feed arm
Bracket, Vacuum block mount
Bracket, Vacuum cup holder
Washer, #10 SAE
Washer, #10 Lock
10-32 x 3/4 Cap screw
1/8 x 1/4 Brass hose barb
9
70201109 Block, Insulating 1 1/2 inch
10 70201113 Block, Insulating 1 inch
11 70203655 Washer, Rubber silicone
12 70202690 Plate, Base, 4"
13 991234
14 990244
15 990207
Roll pin, 3/8 x 1 1/2
Roll pin, 3/16 x 3/4
Washer, 3/8 Flat
1
2
1
28 70214185 Vacuum cup VP10lbs
29 361129 1/8 NPT Hex SOC plug
30 70207707 Valve, Flow control, 10-32UNF x
1/8T
1
5
2
Users Manual Electro-Sealer 7112 HF
Assembly Drawings • 35
Download from Www.Somanuals.com. All Manuals Search And Download.
Manifold Assembly Drawing
4
7
5
6
10
2
3
8
9
8
2
2
1
8
36 • Assembly Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Manifold Parts List
Item
Part #
70209440
70209420
70209435
Description
Manifold (H110-M4F)
Valve 4 way (H110-4E1-PSL L1)
Valve 3 way (H110-E1-PSL-L1-
120VAC)
Qty
1
3
1
2
3
1
4
5
6
708014
708001
10-32 x 5/32 Swivel elbow, prl
10-32 x 5/32 Swivel elbow
(Screws included with item 1, 2 &
3 above)
3
3
2
7
(Screws included with item 1, 2 &
3 above)
6
8
9
361129
708039
1/8 NPT Hex soc plug
1/8 x 1/4 x 90 degree swivel
elbow
3
1
10 708015
10-32 x 1/4 swivel elbow, prl
1
Users Manual Electro-Sealer 7112 HF
Assembly Drawings • 37
Download from Www.Somanuals.com. All Manuals Search And Download.
Vacuum & Regulator Assembly Drawing
9
9
9
10
7
5
13
11
9
1
5
3
8
2
7
3
4
12
9
7
8
5
6
9
3
4
2
3
4
9
3
14
38 • Assembly Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
Vacuum & Regulator Parts List
Item
Part #
Description
Qty
2
9
9
4
4
1
4
1
2
3
4
5
6
7
70204041 Valve, Vacuum bleed
708008
708019
708011
708010
1/4NPT Anchor coupling
1/4 x 1/4 Brass hose barb
1/4NPT x 90 deg street elbow
1/4 Union tee
70207041 Cover, Cab wrap around, Offset
708004
708003
708006
1/4NPT x 3/8T x 90 Deg Swivel
elbow
1/4NPT x 1/4T x 90 deg Swivel
elbow
8
9
2
1/4 Hex nipple
9
2
1
1
1
1
10 70205294 Vacuum filter
11 708007
12 70203848 Filter regulator, with Bowl guard
13 70206403 Gauge, Vacuum
14 70214987 Pump vacuum
1/4NPT x 90 deg union elbow
Users Manual Electro-Sealer 7112 HF
Assembly Drawings • 39
Download from Www.Somanuals.com. All Manuals Search And Download.
2” Hopper Feed Assembly Drawing
6
7
10
9
4
14
8
18
5
3
2
17
1
15
11
16
12
16
13
12
40 • Assembly Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
2” Hopper Feed Parts List
Item
1
2
3
4
5
6
7
8
Part #
70209365 Hopper back
70205434 Block slider
70205449 Slider block, 1 1/2
70207321 Plate, Hopper mtg, 7112HF
70209740 Bar, Front rail
990123
990315
990023
990167
Description
Qty
1
2
2
1
2
2
2
4
Item
Part #
Description
Washer, 1/4 Lock
Washer, #6 SAE
Qty
2
4
8
4
4
4
8
2
10 990145
11 990037
12 989965
13 990015
14 990081
15 989987
16 990016
Washer, #6 Lock
6-32 x 1/4 Cap screw
10-32 x 1/2 Cap screw
Hex nut, 6-32 Nylok
6-32 x 3/8 Cap screw
1/4-20 x 1 Cap screw
Thumb cap, 1/4-20
6-32 x 1/2 Flat head screw
Washer, 1/4 SAE
17 70210485 Bracket, Stripper bar, RH
18 70209295 Hopper side rail, 2" RH
9
2
2
Users Manual Electro-Sealer 7112 HF
Assembly Drawings • 41
Download from Www.Somanuals.com. All Manuals Search And Download.
3” Hopper Feed Assembly Drawing
8
9
12
11
4
16
10
5
3
7
2
6
1
17
13
18
14
15
14
18
42 • Assembly Drawings
Users Manual Electro-Sealer 7112 HF
Download from Www.Somanuals.com. All Manuals Search And Download.
3” Hopper Feed Parts List
Item
1
2
3
4
5
6
7
8
Part #
70209365 Hopper back
70205434 Block slider
70205449 Slider block, 1 1/2
70207321 Plate, Hopper mtg, 7112HF
70212320 Bracket, Hopper side rail, RH
70210502 Bracket, Stripper bar, RH
70209740 Bar, Front rail
Description
Qty
1
2
2
1
2
2
2
2
Item
10
11
12
13
14
15
16
17
18
Part #
990023 6-32 x 1/2 Flat head screw
990167 Washer, 1/4 SAE
990145 Washer, 1/4 Lock
990037 Washer, #6 SAE
989965 Washer, #6 Lock
990015 6-32 x 1/4 Cap screw
990081 10-32 x 1/2 Cap screw
989987 Hex nut, 6-32 Nylok
990016 6-32 x 3/8 Cap screw
Description
Qty
4
2
2
4
8
4
4
4
990123 1/4-20 x 1 Cap screw
990315 Thumb cap, 1/4-20
9
2
8
Users Manual Electro-Sealer 7112 HF
Assembly Drawings • 43
Download from Www.Somanuals.com. All Manuals Search And Download.
|