Thermetic
TILTING BOILING PANS, ROUND, GAS HEATED
(GU........, KU........)
Doc. 62.9693.01
Edition 1
09.2004
US
OPERATING INSTRUCTIONS
FOR YOUR SAFETY
POUR VOTRE SÉCURITÉ
Do not store or use gasoline or Ne déposez pas ou n'employez pas
other flammable vapors or l'essence ou d'autres vapeurs ou
liquids in the vicinity of this or liquides inflammables à proximité
any other appliance.
de ceci ou d'aucun autre appareil.
WARNING
AVERTISSEMENT
Improper installation, adjust-
ment, alteration, service or
maintenance can cause pro-
L'installation inexacte, l'ajuste-
ment, le changement, le service ou
l'entretien peuvent causer des bles-
perty damage, injury or death. sures matériels, des dommages ou
Read the installation, operating la mort. Lisez les instructions
and maintenance instructions
d'installation, d'opération et d'ent-
thoroughly before installing or retien complètement avant d'instal-
servicing this equipment.
ler ou entretenir cet équipement.
INSTRUCTION
Post in a prominent location instructions to be followed if the user smells gas. Consult
the local gas supplier to obtain the information.
Présentez dans des instructions en avant d'un endroit d'être suivi si l'utilisateur sent le
gaz. Consultez le fournisseur local de gaz pour obtenir l'information.
CONTENTS
1. INSTRUCTIONS FOR SAFETY AND USE .........................................................................3
INSTALLATION AND INITIAL OPERATION ................................................................................... 3
OWNER'S OBLIGATIONS ............................................................................................................... 3
USE AS PRESCRIBED .................................................................................................................... 3
AFTER-SALES SERVICE AND REPAIR ......................................................................................... 4
2. TECHNICAL DATA .............................................................................................................4
3. GAS CONSUMPTION .........................................................................................................4
4. PACKAGING .......................................................................................................................4
5. TESTS / CERTIFICATES ....................................................................................................4
6. SPECIFICATION PLATE ....................................................................................................4
7. SERIAL NUMBER YWWXXXXX .........................................................................................4
8. FURTHER DOCUMENTS ....................................................................................................4
62.9693.03
Page 1
1. DESCRIPTION .....................................................................................................................5
2. INITIAL COMMISSIONING ..................................................................................................5
3. STANDBY ............................................................................................................................5
4. AUTOMATIC CONTROL .....................................................................................................5
Setting the clock ..............................................................................................................................5
Starting ............................................................................................................................................. 5
Automatic cooking ..........................................................................................................................6
Temperature and power settings ...................................................................................................6
Shutting down ..................................................................................................................................7
Additional functions ........................................................................................................................7
Altering the pan settings .................................................................................................................8
Tilting ................................................................................................................................................8
Switching off ....................................................................................................................................8
4.10 Power failure ....................................................................................................................................8
5. ADDITIONAL EQUIPMENT (optional) ...............................................................................9
6. CLEANING ..........................................................................................................................9
7. TROUBLESHOOTING .........................................................................................................9
Page 2
62.9693.03
GENERAL INFORMATION
I . GENERAL INFORMATION
1. INSTRUCTIONS FOR SAFETY AND USE
1.1 INSTALLATION AND INITIAL OPERATION
1.4
SAFETY-CONSCIOUS WORKING
S Devices on wheels set up in block configura-
tion must be checked before each start-up
whether the potential equalization is con-
nected with the neighbour equipment. The
connection may be done only by authorized
technical personnel.
S The installation, adjustment and initial opera-
tion of the appliance must be carried out
according to the manufacturer's instructions
and only by an authorised specialist.
S Installations for the supply of electricity and
gas must be carried out by approved special-
ists in compliance with specific national and
local regulations. They bear the responsibility.
S Spraying the appliance or parts of it with a
high-pressure cleaning device may cause
malfunctions and is not to be done.
S The escape of burnable gases represents a
fire and explosion hazard. Action in the case
of a gas leak and a smell of gas:
S The installation must conform with local
codes, or in the absence of local codes, with
the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, or the Natural Gas and
Propane Installation Code, CSA B1 49.1.
- No smoking, no fire
- Do not operate electric switches or bells.
S The appliance and its individual shutoff valve
must be disconnected from the gas supply
piping system during any pressure testing of
that system at pressures in excess of 1/2 psi
(3.5 kPA)
- Close gas cylinder valves and the main
gas valve on the appliance.
- Ventilate the room thoroughly
- Place the leaking gas cylinders upright in
the open with valves closed.
S The appliance must not be placed in opera-
tion until the user has become familiar with its
operation. The operating instructions and the
related safety precautions must be followed
precisely. Follow strictly the attention and
warning label indications on the appliances.
S The waste-gas outlets of the roasting and
baking oven become hot. Avoid touching
them.
S The waste-gas outlets of the roasting and
baking oven are not to be covered by any
objects.
S Keep the appliance area free and clear from
1.2
OWNER'S OBLIGATIONS
combustibles
S Do not obstruct the flow of combustion and
S The manager is responsible for ensuring that
all components relevant for safety are in per-
fect working order at all times. The operating
condition of these components must be exam-
ined by an authorized technician at least once
a year and any defects remedied if required.
ventilation air.
S To avoid damage to the appliance, do not let
water flow from the mixer tap onto the cook-
ing plates.
S When putting oil, fat, water or ingredients in
the preheated hot boiler, they may splash -
danger of burning!
S If the safety valve in the boiler blows off, after-
sales service must be requested without
delay to establish the cause and remedy it.
S Always use the handle to open the cover.
Note that while doing so, hot air or steam
may flow out or hot fat may spit out - danger
of burning!
S Retain the manual for future reference.
1.3
USE AS PRESCRIBED
S Keep your distance from the lid closing area
when closing the lid - danger of injury!
S The appliance must only be used for cooking
food in commercial kitchens. The appliance
has only been approved for supervised oper-
ation by trained persons.
S To avoid damage to the appliance the mixer
tap outlet must be to the front before the lid is
opened or closed.
S Cold food is not to be added to the unit for
retherminalization while hot food is operating
in a hot food holding mode.
S Closed containers (jars, cans, bottles, tubes,
etc.) must not be heated owing to the danger
of bursting and injuries.
S Take care when turning on the drain tap.
Depending on the food to be cooked, the
drain stream can have varied behaviour and
Keep your distance when passing or driving
by with a truck. The drain cock sticks out.
S The appliance must not be filled above the
level mark 4 cm below the boiler rim.
Depending on the type of food to be cooked,
filling must be less so as to prevent bubbling
over.
S Tilting is only to be carried out slowly to avoid
S During operation, no objects are to be placed
the contents spilling over the rim.
on the lid
S Hot steam can be expelled on opening the
lid. Staff must take appropriate measures
(stand well back) to avoid injuries.
S The safety valve on the outer jacket of the
boiling pan must not be actuated by opera-
tors (lifting or turning the cap) because hot
steam is released, causing injuries.
S Appliances on wheels must be fastened with
the wall.
S The area around the tilting boiling pan must
be kept free. Tilting is only to take place with
the lid fully open. - danger of burning!
62.9693.01
Page 3
GENERAL INFORMATION
2.
TECHNICAL DATA
1.5
AFTER-SALES SERVICE AND REPAIR
Width
Depth
Height
Net
weight
Power
Kettle size
S Boiling pans of this design and operating
mode do not require special acceptance
tests. They are subjected to a pressure and
operating test which meets the regulations on
the manufacturer's premises. Recurrent
pressure testing is not compulsory. To ensure
the complete operating efficiency and safety
of appliances, however, owners should
arrange for personnel authorised by the man-
ufacturer to check on all safety equipment
and to conduct pressure tests at regular
intervals.
PNC
Appliances
Appliance type
inch
mm
kW
18
kg
gal
lt.
9CHG583394 GU5COEOOOO 47.2 1200
195
21.1
80
35.4
35.4
900
900
9CHG583395 GU5EOEOOOO
21
270
26.4
100
51.2 1300
9CHG583396 KU5HOEOOOO 39.4 1000
35.4 900
27
310
39.4
150
59.1 1500
9CHG83397 KU5KOEOOOO 39.4 1000
43
430
79.3
300
35.4
900
S In the event of a permanent fault which inter-
feres with operation, the appliance must be
switched off and disconnected from the
power supply.
3.
GAS CONSUMPTION
G20 (m3/h)
1.73
G25 (m3/h)
2.04
Power
G30/31 (kg/h)
18
21
27
43
1.42
1.65
2.13
3.39
S Repair, maintenance work and other adjust-
ments are only to be carried out by an author-
ized specialist. The valid local and national
regulations must be observed. This applies
especially to burners, ignition, safety and con-
trol elements. Parts requiring replacement are
only to be replaced by original spare parts.
Periodic tests for gas leaks must be car-
ried out. A service contract is recom-
mended.
2.02
2.38
2.6
3.06
4.14
4.88
4.
PACKAGING
All the packaging materials used are environmentally friendly.
They may burnt at an incineration plant or sent for recycling.
S Cleaning and maintenance must be done only
when the heating surfaces are cold. Do not
use inflammable liquids to clean the appli-
ance.
5.
TESTS / CERTIFICATES
All gas appliances are tested according to the standards
ANSI/NSF 4 - 2002 of Commercial Cooking, Rethermalization,
and Powered Hot Food Holding and Transport Equipment and
ANSI Z83.11-2002 and CSA 1.8-2002 of Gas Food Service
Equipment.
S An obligatory service check is required
annually.
The appliance noise level is negligible. The statutory guidelines
are fulfilled; the sound pressure level is less than 70 dB (A).
6.
SPECIFICATION PLATE
The specification plate (E) is located in each case inside and
outside on the right of the control panel (C).
7.
SERIAL NUMBER YWWXXXXX
The serial number of the appliance is marked on the type
plate. The 8 digits give following information:
Y
last digit of the year of production
week of production
running number
WW
XXXXX
8.
FURTHER DOCUMENTS
•
•
•
•
Installation instruction
Service manual
Wiring diagram
Spare parts list
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OPERATING INSTRUCTIONS
II . OPERATING INSTRUCTIONS
reduced when pans are only partially filled; when the pan is
1.
DESCRIPTION
only half full, the heating-up time is reduced to approx. 65%.
The heating up times are lower or identical to those for the fast
cooking boiling pans. Whilst full power is required for initial
heating, this is not the case for further cooking. The power
requirements for cooking with lid open is many times that with
the lid closed. The lid should therefore always remain closed
during cooking.
The round, tilting boiling pan is suitable to cook, saute, poach
or steam all kinds of produce. The appliance is floor mounted
on the two brackets or wall mounted on brackets and cross-
beams.
The produce is uniformly heated in the base and side walls of
the boiling pan by steam or hot water by an external jacket.
The appliance is totally constructed externally and internally of
corrosion-resistant chrome nickel steel. The inner pan in which
the food is contained is of chromium-nickel-molybdenium
steel. The lid, mounted on the cross-beam is counterbalanced
by a special hinge, i.e. it remains open in all positions set
higher than 15° and closes at positions set at less than 15°.
A precise, state-of-the-art electronic microprocessor control
system with digital preselection of temperature, cooking time
and starting time ensures perfect adherence to the pre-pro-
grammed cooking functions.
Pan Capacity
Heating up times in minutes
litres
80
gal
21.1
26.4
39.4
79.3
24
30
34
45
19
21
23
30
100
150
300
0.8 bar (5.8 psi), overpressure, temperature 244°F (118°C)
4. AUTOMATIC CONTROL
The automatic controls can be fitted with more or fewer func-
tions.
The following instructions explain all the possible functions.
a
b
c
Handle
Lid
Mixer unit with
swivel outlet
Cooking com-
partment
4.1
Setting the clock
The clock time is shown on the display (AZ).
d
e
Switch on the power isolator (H) (only available as an option)
and the control system switch (S) by turning them from posi-
tion 0 to I.
Pressure
safety valvef
Control panel
Discharge tap
(optional)
Support or wall
console
0 = Off
I = on
g
h
Then press and hold down buttons (ZT) and (Q).After the sec-
ond acoustic signal, the clock time can be set by turning the
knob (Z).
Turn right = increase
Turn left = reduction
k
m
Pouring lip
Waste gas flue
Smallest change = 1 minute
After the time has been set, the buttons (ZT) and (Q) can be
released again.
4.2
Starting
Fig. 1 Construction
The pan must be in the horizontal position prior to starting, or
the power supply must be disconnected.
Switch on the power isolator (H) (only available as an option).
2.
INITIAL COMMISSIONING
The jacket is filled by the works with demineralised water. All
pan models are supplied ready for use. Thoroughly wash out
the cooking compartment with soapy water, rinse with fresh
water and allow to dry. The appliance should then be heated
for approx. 30 min. at a temperature setting of 100°C (212°F).
Turn from position 0 to I.
0 = Off
I = on
H
Switch on the power isolator
3.
STANDBY
(only available as an option)
Check each time before use
The (optional) safety discharge tap must be correctly installed
and closed. Operating elements and pressure gauge must not
be damaged
Filling with produce
Fig. 2 Right-hand console (at the bottom)
Fill with water via mixer unit or hose. The compartment must
not be filled beyond the maximum capacity mark, 4 cm below
the rim. If necessary and dependent on the food being cooked,
a smaller amount of food must be used to prevent bubbling
over.
Salt is only to be added in dissolved form. It must not be added
to an empty pan. Use only a wood or plastic spatula for stirring.
Heating up times
After filling with liquid produce, the appliance can be switched
on. The lid should be kept closed during heating to reduce
energy losses and heating time. At full power, the maximum
heating-up times from 20° to 90°C for pans full of water corre-
spond to the values listed below. Heating-up times are
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OPERATING INSTRUCTIONS
4.3
Automatic cooking
Clock time (AZ)
indicate the current value.
The lamp (LT) will continue to flash until the nominal cooking
temperature is reached. It then stays on permanently.
TT Button, activation of settings
LT Lamp, cooking temperature
DT Button, cooking time
LD Lamp, cooking time expires
ZT Button, starting time
4.4
Temperature and power settings
Temperature setting
If the nominal temperature set on the display (AT) is below the
boiling point of water (26 - 212°F (97 - 100°C)), this tempera-
ture will be attained during heating up and then maintained at
this value by the electronic controls and the careful supply of
energy. The nominal temperature is not exceeded in this proc-
ess.
When certain foods with poor conductivity are heated, such as
sugar solutions, nominal temperature settings between 212
and 230°F (100 - 110°C) are required in order to achieve boil-
ing. The correct setting is largely a matter of experience.
LZ Lamp, starting time
LR Lamp, soft settings
Q
R
Button, acoustic signal
Button, soft
LS Lamp, temperature
pre-setting
AT Display, cooking tempera-
ture
T
Temperature selection knob
AD Display, remaining cooking
time
Power setting
Fixed power settings can also be programmed in using the
electronic controller. In this case, the pre-set energy is sup-
plied to the food after boiling point has been reached. Setting
the controller to fixed power settings is done in order to enter
the degree of boiling in the food individually, i.e. dependent on
the type of food, the amount of food, the position of the lid, etc.
The following fixed power settings can be entered on the dis-
play (AT):
D
Cooking time knob
AZ Display, time
Z
LU
LC
C
Starting time knob
U
Setting (AT)
L1
Power %
6
S
Control switch
L2
L3
L4
12
25
37
Fig. 3 Right console
Switching on
Switch on the control switch (S) turn from position 0 to I. This
switches on the temperature pre-setting function. The lamp
(LS) lights up.
0 = Off
I = On
Set the desired cooking temperature (flashing nominal
value) with the temperature selection knob (T) on the display
(AT).
Turn right = increase
Turn left = reduction
Smallest change = 1°C
Programming the cooking time and the starting time (or
only one function).
Pressing the button (DT) switches on the programme for the
cooking time (flashing nominal value). The desired cooking
time is set with the cooking time knob (D) on the display (AD).
L5
L6
L7
L8
L9
50
62
75
87
100
HOLD setting
The HOLD section is located above the power adjustment L1 -
L9. The knob (T) is used to set a HOLD temperature between
122°F and 210°F (50 and 99°C).
HOLD temperature set: A three digit display (AT) indicates:
H for Hold,
22 - 85 the temperature between 122 and 185°F
03 -10 the temperature between 203 and 210°F (
Owing to the internal conversion in °C not every value is possi-
ble. The following settings are allowed:
Turn right = increase
Turn left = reduction
Smallest change = 1 minute
Display
Hold-Temperature
°F
H22
H31
H40
H49
H58
H67
H76
H85
H94
H03
H10
122
131
140
149
158
167
176
185
194
203
210
The lamp (LD) only lights up when the desired temperature
has been reached and the cooking time expires.
Pressing the button (ZT) switches on the programme for the
starting point (flashing nominal value). Set the desired starting
time with the starting time knob (Z) on the display (AZ)
Turn right = increase
Turn left = reduction
Smallest change = 1 minute
The acoustic signal will sound three times and the lamp (LZ)
will light up when the starting time has been reached.
The following pre-programmed nominal functions
Cooking temperature
Cooking time
Starting time
are all activated by pressing the button (TT).
The following displays
Cooking temperature (AT)
Remaining cooking time (AD)
The programmed cooking process then operates as follows:
the food is first heated to simmering temperature (approx.
212°F). When simmering temperature is reached, the energy
supply is switched off. The food cools down and is then kept at
the HOLD temperature that has previously been set.
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OPERATING INSTRUCTIONS
4.5
Shutting down
4.6
Additional functions
SOFT
Pressing the Soft button (R) adapts the power supply to the
food, i.e. reduces it.The lamp (LR) on the button (R) lights up if
the soft setting has been switched on.The following functions
are activated by pressing button (Q):
TT Button, activation of settings
LT Lamp, cooking temperature
DT Button, cooking time
LD Lamp, cooking time expires
ZT Button, starting time
1. All displays
•
•
•
Food temperature (AT)
Cooking time (AD)
Starting time (AZ)
LZ Lamp, starting time
LR Lamp, soft settings
flash indicating the nominal value that has been pro-
grammed in.
Q
R
Button, acoustic signal
Button, soft
2. Acknowledgement of the acoustic signal when cooking has
been completed.
3. Acknowledgement of error messages (see section 12, Trou-
bleshooting).
LS Lamp, temperature
pre-setting
AT Display, cooking tempera-
ture
T
Temperature selection knob
AD Display, remaining cooking
time
ZT Button, starting time
LZ Lamp, starting time
LR Lamp, soft settings
D
Cooking time knob
AZ Display, time
Q
R
Button, acoustic signal
Button, soft
Z
LU
LC
C
Starting time knob
AZ Display, time
Z
LU
LC
C
Starting time knob
U
S
Control switch
U
Fig. 4 Right console
Fig. 5 Right console
An acoustic signal sounds when cooking is over. This is
acknowledged by pressing the button (Q).
Cooking using the SOFT setting
Normally (Soft setting deactivated), the food is heated up at
maximum power and in the shortest possible heating-up time.
This method of operation is suited to food with a high water
content and which has good heat conductivity properties.
When maximum power is used to heat them up, viscous, pasty
and difficult to heat food (dairy products) tends to dry out along
the heated surface of the pan, to turn dark and to burn. When
the Soft setting is activated, the heating power is automatically
adapted via the temperature difference to the type of food.
Heating-up times are extended a little although the pre-set
temperature is reached without the food sticking or burning.
The power supply is then switched off.
All activated functions are subsequently switched off:
•
Press the pre-set temperature button (TT) for some sec-
onds.
Lamp (LT) goes out.
•
•
Press the cooking time button (DT).
Lamp (LD) goes out.
Press the starting time button (ZT).
Lamp (LZ) goes out.
•
•
•
Switch off the Soft button (R), if this was activated.
Switch off the control switch (S).
Turn from position I to 0. Lamp (LS) goes out.
0 = Off
CLOCK TIME
Display (AZ) shows the clock time and display (AT) shows the
actual temperature of the pan when the control switch (S)
alone is switched on.
•
•
Switch off the power isolator (H) (only available as an
option).
Turn from position I to 0.
0 = Off
If the energy supply is switched on by the (TT) button, the
actual temperature of the boiling pan is shown on the display
(AT) and the excess pressure in the boiling pan jacket is
shown in bar on the display (AZ). To emphasis the latter, a "P"
is placed in front of the pressure value.
After cooking has been completed, the control switch (S) is
switched off.
•
Turn from position I to 0.
The lamp (LS) goes out.
0 = Off
HACCP
Switch off the power isolator (H) (only available as an option).
Appliances can be optionally equipped with the program-linked
cooking process procedure THERMACAM. Cooking proc-
esses can be programmed, analysed, logged and documented
and are thus part of the HACCP system (HACCP = hazard
analysis and critical control points).
•
Turn from position I to 0.
0 = Off
The appliance can be switched off before cooking has been
completed.
If the function buttons (TT), (DT) and (ZT) are switched on and
switching off is only done by means of the control switch (S),
all the functions and previously set data for temperature, cook-
ing time and starting time remain saved and active when the
switch (S) is turned on again.
•
The program system is started by pressing the HACCP
button (C).
•
•
The lamp (LC) lights up.
The number of the cooking program appears on the display
(AZ): HP 00 to 99.
•
•
•
The program number can be changed by turning the knob
(Z).
After setting the desired program, the cooking process is
started by pressing the key (TT).
If the appliance develops a fault, the electrical switch in the
building must also be switched off and the main gas valve
must be closed.
The nominal temperature is shown on the display (AT) and
62.9693.01
Page 7
OPERATING INSTRUCTIONS
the cooking time appears on the display (AD).
4.9
Switching off
•
The program-linked cooking process is switched off by
pressing the HACCP button (C). The appliance is then
switched off according to 5.5.
The appliance is shut down by turning the power isolator (H)
(available as an option) as well as the control switch (S) to
zero. All lights will go out when this is done.
In the case of faults, the appliance must also be disconnected
from all supply connections (mains supply, gas)
A separate set of operating instructions contains information
on the programming, analysing, logging and documenting of
cooking processes using an external computer.
4.10
Power failure
The loss of mains electricity while a cooking pan is being used
can result in cooking being halted or interrupted. Cooking staff
are then required to make an additional intervention in the con-
trols or to monitor further processing.
4.7
Altering the pan settings
Altering the nominal values while working
All the nominal values programmed in originally can be easily
altered during the working process by setting the buttons for
temperature (T), for the cooking time (D) and for the starting
time (Z) to the new values. When the buttons are turned, the
nominal value will appear flashing on the relevant display. If
the nominal value is not altered for a few seconds, the display
reverts to the actual value.
The measure to be imple-
mented to restart the cooking
Power failure when:
process after the mains sup-
ply has been restored
The cooking process is taking
Press the key (TT)
place
Altering the cooking programmes while working
Switching off the button (TT) will interrupt the heating/cooking
process. Switching off the cooking time button (DT) reverts to
continuous cooking. Switching off the starting time button (ZT)
deletes the programmed-in starting time. The appliance can be
started manually.
After the mains supply has
The cooking process has been restored, the starting
been programmed with a time comes to an end and the
starting time although this has heating process starts auto-
not yet expired
matically without any interven-
tion in the controls
4.8
Tilting
MECHANICAL TILTING
The boiling pan is tilted with the help of an electric motor. It
only works when the power isolator (H) (only available as an
option) and the control switch (S) are switched on by turning
from position 0 to I.
Lamp (LS) will light up.
Tilting at variable speed by turning the tilting knob (K):
Emptying the pan turn to the right
Tilting back turn to the left
Turning the knob further will accelerate the tilting function.
.
K
Tilting knob
Fig. 6 Left-hand console (at the top)
Tilting is only to be activated with lid fully open and with the
swivel outlet of the water mixing unit in the correct position
(precisely towards the front) and where no object is present
under the appliance in the tilting zone. The boiling pan is tilted
down by turning tilting switch clockwise (to the right) and tilted
up by turning it anticlockwise (to the left). Tilting at variable
speed will only take place as long as the tilting switch (K) is
held in the tilting position. On being released, the switch
returns to the neutral, centre position and due to the drive self-
locking, the boiling pan immediately comes to rest, whatever
the position and filling level. The tilting motor is automatically
switched off in the extreme positions of the boiling pan; the
horizontal and fully tilted positions, so any further actuation of
the tilting switch (K) has no effect.
The heating can no longer be operated with even the smallest
degree of tilt from the horizontal.
Select the rate of tilting so that the produce is discharged in the
region of the pouring lip. This is easy to do by varying the tilting
speed. Avoid spillage of the contents over the rim of the boiling
pan.
62.9693.01
Page 8
OPERATING INSTRUCTIONS
Additional equipment, stirrer, strainer etc.
ADDITIONAL EQUIPMENT (optional)
5.
These loose parts are to be cleaned outside the boiling pan.
Where dimensions allow, these can be washed in a suitable
dishwasher.
Strainer
Desinfection of scrapers:
The strainer appropriate for the
size of pan is firmly inserted into
the two retaining clips fitted to
the sides of the pouring lip.
The srcapers are locked to the stirrer with a bolt, which is
located inside the food zone. These parts must be disinfected
at regular intervals at temperatures above 179.6°F (82°C).
Best is to accomplish the disinfection after every food prepara-
tion below 179.6°F (82°C).
7.
TROUBLESHOOTING
Faults in the appliance are registered by the control electronics
and shown on the display (AT) dependent on the type of fault
by the letters A or E in combination with a double-digit number.
When the fault occurs, an intermittent acoustic signal sounds,
the power supply is interrupted and the lamp is switched off.
Press button (Q) again to acknowledge the error message
(acoustic signal).
Shut down the appliance if a continuous fault that prevents
operation arises (see section 5.5 Shutting down). Summon the
aftersales service to remedy the fault. Until this is done, the
appliance must not be used and must be disconnected from
the mains supply.
Measuring rod
The measuring rod with filling
level marking is hung on the top
rim of the pan. The scale has 5
or 10 litre graduation marks.The
measuring rod must not be used
at the same time as the stirrer as
this may result in injury.
Discharge strainer
Failure of food tempera- Summon service agent
E1
To prevent blocking the dis-
charge tap when pouring liquids
from the boiling pan, a discharge
strainer (1) can be placed in the
discharge pipe of the boiling pan.
The strainer is fitted and
removed with the aid of a hooked
rod (2).
ture sensor
and report reading
Failure of jacket tempera- Summon service agent
ture sensor and report reading
E2
E3
E5
E6
E7
E8
E9
Failure of deaeration food Summon service agent
temperature sensor and report reading
Failure of control circuit Summon service agent
board temperature sensor and report reading
Sensor J15 of produce Summon service agent
temperature too high
and report reading
Strainer for dough dumplings
and scraper
Sensor J16 of jacket tem- Summon service agent
This accessory is for producing
Knoepfli or dough dumplings.
The stainer (1) is hung in the
compartment. The dough (2) is
placed in the strainer. Over the
hot water in the compartment,
the dough is pressed through the
holes in the strainer by moving
the scraper (3) back and forward
to form droplets.
perature too high
and report reading
Summon service agent
and report reading
Jacket pressure too high
Summon service agent
and report reading
Failure of A/D converter
Safety thermostat for dry
Summon service agent
and report reading
E10 cycle
protection
has
responded
Sensor of deaeration tem- Summon service agent
perature too high and report reading
E11
Fig. 7 Accessories
HACCP Master Personal Discharge fault display
E21 Computer is not con- and signal by pressing but-
nected.
ton (Q).
6.
CLEANING
HACCP
Interface Discharge fault display
The appliance should be allowed to cool prior to cleaning.
E22 COP485.1 is not con- and signal by pressing but-
nected.
ton (Q).
Compartment
HACCP
configuration;
COP485.1
Discharge fault display
and signal by pressing but-
ton (Q) and repair fault.
EEPROM
With normal use it is sufficient to clean the compartment with
hot water with an added grease solvent. Next, rinse with clean
hot water and dry with a cloth or absorbent paper. There is a
risk of corrosion if water with a high-salt content and/or food
are allowed to dry out in the pan.
E23
E24
(memory chip) has found a
reeding fault.
HACCP
EEPROM
(memory chip) has found a
spelling fault.
configuration;
COP485.1
Discharge fault display
and signal by pressing but-
ton (Q) and repair fault.
Appliance casing
Acknowledge the warning
by pressing the button (Q).
The appliance surfaces are of corrosion-free chrome nickel
steel. They are to be washed down with hot soapy water con-
taining a standard grease solvent cleaning agent and dried off.
Malfunction at burner igni- Start again by pressing the
A2
tion
button (TT). Consider the
delay time of 30 to 60 sec-
onds.
General
Cleaning with steel brushes, wire or copper wool, products
containing sand etc. is to be avoided as such media will
destroy the surface and provide the opportunity for it to be
attacked and start to corrode. Spraying the appliance or its
parts with a water jet or high pressure cleaning equipment is
harmful and can cause malfunctions. Such practice is there-
fore forbidden. The drain in the cover plate, the bottom grid or
internal drain can be cleaned with a bottle brush.
Acknowledge the warning
by pressing the button (Q).
The appliance can con-
Advance warning: the tinue to be used. The
A31 water in the jacket is due warning is given when-
for topping up
ever the appliance is
reused. Summon service
agent occasionally and
report reading.
62.9693.01
Page 9
OPERATING INSTRUCTIONS
8.
TREATMENT OF COMMERCIAL KITCHEN
APPLIANCES
Commercial kitchen appliances are executed in corrosion
resistant chrome nickel steels, material numbers 1.4301 and
1.4404.
The corrosion resistance of these steels is based on a passive
layer formed on the surface with access to atmospheric oxy-
gen. Accelerated formation or reformation of the passivity
occurs by treating surfaces with running water containing oxy-
gen. Aggressive media with a reducing effect (oxygen con-
suming) such as substances containing hydrochloric acid,
chlorides and seasoning concentrates, mustard, vinegar
essence, seasoning or spice tablets, salt solutions, etc.,
depending on concentration and temperature, can result in
chemical damage or the destruction of the passive layer. Dam-
age can also result from foreign rust (iron particles) due to the
formation of galvanic elements and lack of oxygen (no air
access or low oxygen water).
Therefore the following principles should be observed when
working with high grade steel equipment:
1. Surfaces of equipment of corrosion resistant steel are
always to be kept clean and exposed to the air. Remove cov-
ers from utensils when not in use to provide free air access.
Regularly remove limescale, grease, starch and egg white
deposits by cleaning. Corrosion can occur under these layers
due to the absence of air exposure. Limescale can be
removed with 10% acetic acid, 10% phosphoric acid or with
suitable limescale removers available on the market.
2. Corrosion resistant steel objects must not be kept in long-
term contact with acids, spices and seasonings, salt, etc. Also
promoters of corrosion are acid vapours as produced during
floor cleaning. Contact surfaces are to be rinsed off with fresh
water. This applies after use, especially after cooking pota-
toes, noodles, rice etc. in salt water. Dried-on cooking water
residues form high concentration salt solutions which can
cause point corrosion. So, immediately after use, rinse cooking
utensils in fresh water or keep filled with cold water to cool
them. It is not advisable to use one utensil exclusively for cook-
ing e.g. potatoes in salt water. For stainless steel it is beneficial
to use utensils for different produce, e.g. for soups containing
fat or acid-containing vegetables (such as sauerkraut, for
example).
3. Stainless steel surfaces should, where possible, be pro-
tected from mechanical damage, especially from other metals.
Corrosion can occur if stainless steel comes into contact with
iron (steel wool, chips from pipes, water containing iron). New
corrosion locations can be removed with a mild abrasive or
fine emery cloth. Heavier corrosion can be washed off with a
warm 2-5% solution of oxalic acid. Treatment with 10% nitric
acid is necessary if this proves ineffectual. Due to the associ-
ated hazards, this type of cleaning is only to be carried out by
suitably trained staff in compliance with the valid regulations.
4. No bleaching or chlorine-containing cleaning agents are to
be used for cleaning. Utensils are to be thoroughly rinsed with
water and dried after cleaning. The surfaces of appliances are
of corrosion resistant chrome nickel steel. They are to be
washed down with hot soapy water with the addition of a
standard grease solvent. Avoid cleaning with steel brushes,
steel wool, copper scouring pads or cloths, products contain-
ing sand, etc. as such media destroy the surfaces and create
the conditions for corrosion formation. Spraying appliances or
parts of appliances with a water jet or high pressure cleaning
equipment is harmful and can cause malfunction. This is there-
fore prohibited.
Note:
The type and concentration of solvents used for cleaning the
surfaces must comply with the code of the Federal Regulations
21 CFR Part 178.1010.
62.9693.01
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