| GT-40_manual 4/10/03 4:17 PM Page 1   GT-40   4-Channel, High-Current/High-Power Amplifier   GT-40_manual 4/10/03 4:17 PM Page 3   Parts List   Included Hardware   (1) owner’s manual   (1) female quick-connect terminal for remote input   (1) 2mm hex wrench (for speaker input)   (1) 3mm hex wrench (for power input)   (4) mounting screws   Features and Specifications   GT-40 Features   4-Channel, High-Current Amplifier   Continuously Variable Crossover and Q-factor Settings   2Ω Bridge Stable Operation   Selectable Highpass Front Channels   Selectable Mono/Stereo Rear Highpass (Rear Fill) or   Subwoofer Lowpass   Power Increase with Input Voltage Rise   Advanced Cooling Allows Varied Mounting Positions   Adjustable Feet for Varied Mounting Surfaces   Security Cover Protects Control Settings   Selectable Rear Channel Signal Derived from Front Channel Input   Optional Remote Bass Control   Enhanced Switching Assignments   GT-40Specifications   14.4VDC Power   @ 4 Ohms   4x55W   4x90W   2x190W   2x240W   @ 2 Ohms   @ 4 Ohms (dual-mono)   @ 2 Ohms (dual-mono)   12.6VDC Power   @ 4 Ohms   4x45W   4x70W   2x140W   2x190W   @ 2 Ohms   @ 4 Ohms (dual-mono)   @ 2 Ohms (dual-mono)   14.4VDC Multi-channel Power   12.6VDC Multi-channel Power   Frequency Response (-3dB)   Signal-to-Noise Ratio (A Weighted)   Dimensions   2x55W (4 ohm), 1x240W (2 ohm)   2x45W (4 ohm), 1x190W (2 ohm)   10Hz–95kHz   >100dB   21/4x141/8x87/8” (57 x 358 x 225mm)   3 GT-40_manual 4/10/03 4:17 PM Page 4   Control Functions   3 5 9 12   10   6 4 4 11   1 7 2 8 12   1 FRONT RCA Inputs   RCA cables marked “FRONT” from head unit or from other line level device   should be connected here. Use both inputs (L & R) for stereo.   1 2 2 FRONT Remote Input   Use the supplied FEMALE quick connector to connect the REMOTE trigger lead   from the head unit to the amplifier. Amplifier turns “ON” when head unit is turned   “ON.” One FEMALE .210" connector is supplied with amplifier.   3 FRONT Input Switch   In the left position, the L & R inputs go to the FRONT L & R channels of the ampli-   fier. In the right position, the L & R inputs go to the FRONT and REAR L & R chan-   nels of the amplifier.   4 FRONT and REAR Sensitivity   Turn control clockwise to increase the amplifier sensitivity to incoming signals. Turn   control counterclockwise to decrease the amplifier sensitivity.   5 FRONT Highpass Crossover Controls   To use 12dB/octave crossover, move switch to right-hand position. Highpass   crossover frequency is adjustable from 20Hz to 350Hz by rotary control. (Moving   switch to left-hand position will bypass crossover functions.)   4 GT-40_manual 4/10/03 4:17 PM Page 5   Control Functions (cont.)   “Q” Control   6 “Q” Control is active when the highpass crossover is engaged and is centered   on the selected crossover point. The range of operation is 0.7–1.2.   dB   Q +1.6dB   0dB   -3dB   .707 .95 1.2   t(tuned crossover frequency)   7 REAR RCA Inputs   RCA cables marked “REAR” from head unit or other line level device should be   connected here. Use both inputs (L & R) for stereo.   7 8 8 REAR Remote Input   This remote input is parallel to the FRONT remote input and does not need to   be connected for the amplifier to operate. Use either remote input to turn the   amplifier on. Do not connect 12V accessories to this input.   9 REAR Input Switch   In the left position, the L & R inputs go to the REAR L & R channels of the ampli-   fier. In the right (MONO) position, the inputs are summed. Use this setting when   the REAR channels are used with a subwoofer.   10   REAR Crossover Controls   To use highpass 12dB/octave crossover, move left switch to upper position. To   use lowpass 12dB/octave crossover, move left switch to lower position. Highpass   and lowpass crossover frequencies are adjustable from 50Hz to 350Hz by rotary   control. Move filter switch to “ON” position to engage.   11   Status LED Indicators   GREEN indicates the normal operating condition; the amplifier is “ON.” GREEN   and RED together are normal when the amplifier is first turned “ON”; RED will   turn off after a few seconds. When both GREEN and RED remain on, the ampli-   fier is in thermal shutdown condition. RED only indicates a fault condition, “SAFE.”   5 GT-40_manual 4/10/03 4:17 PM Page 6   Control Functions (cont.)   12   Subwoofer Level Control Port   Switch should be set to “OFF” when control circuit is not installed,   (see optional “subwoofer level control” owner’s manual).   cover panel   Mechanical Functions   Recessed RCA Inputs   The input jacks are recessed into the body of the amplifier to provide clear-   ance in tight mounting locations.   1 inch   1 inch   Control Cover Removal & Reinstallation   The cover panel is secured with two (2) captive coin-slotted screws. Coin-slotted   screws allow a coin edge to be used as a screwdriver to remove the panel.   Multi-position Mounting Feet   The mounting feet are designed to slide in both directions to clear installation   obstructions on the mounting surface.   WARNING! Before driving the mounting screws through any surface, be sure   of what is behind that surface. Check for the gas tank, brake lines, and any vehi-   cle wiring harness.   Vents (Side & Rear)   The cooling vents must be kept clear of obstructions once the amplifier is installed. Failure to do this could   lead to premature thermal shutdown or amplifier failure.   upper side vent   lower side vent   6 GT-40_manual 4/10/03 4:17 PM Page 7   Mechanical Functions (cont.)   Amplifier Linking   The design of the side panels enables multiple amplifiers to be used together without additional hardware.   Wire Connection   Amplifier accepts stripped wire directly into the terminal blocks. Speaker outputs accept 8-gauge, and the   DC power and ground accept 4-gauge. Tighten with supplied hex wrenches.   Fuses   Amplifier accepts standard AT-style automotive blade fuses.   7 GT-40_manual 4/10/03 4:17 PM Page 8   General Installation Precautions   WARNING! Before driving the amplifier mounting screws through any surface, be sure of what is behind   that surface. Check for the gas tank, brake lines, and any vehicle wiring harness. Never run wires outside   or under the vehicle or where they could become broken or interfere with the safe operation of the   vehicle.   Before You Install   Before you install the unit, disconnect the negative (–) battery cable in the engine compartment of the vehi-   cle. Doing so will prevent damage to both the electrical system of the vehicle and the amplifier during   installation.   Battery & Charging System   In order for the amplifier to function correctly, the electrical system of the vehicle should be professional-   ly checked for overall electrical capacity. When used, the amplifier will increase the demand on the battery   and alternator. Therefore both should be thoroughly evaluated before installing the amplifier to ensure they   are in normal operating condition and able to handle the increased demand the amplifier will present to   the vehicle’s electrical system.   Wire Routing   Do not run the power wire near any low-level signals or audio cables such as the RCAs from the head   unit. (Noise can be introduced into the amplifier when this occurs.) It is helpful to diagram the wire layout   first before any installation is attempted.   8 GT-40_manual 4/10/03 4:17 PM Page 9   Installation—Amplifier Mounting   Choose the Mounting Location   Plan your installation so that the amplifier is mounted where adequate ventilation is available.   Never mount an amplifier in the engine compartment of a vehicle!   WARNING! Before driving the mounting screws through any surface, be sure of what is behind that sur-   face. Check for gas tank, brake lines, and any vehicle wiring harness.   13mm (1/2”)   225mm (87/8”)   57mm (21/2”)   358mm (141/8”)   9 GT-40_manual 4/10/03 4:17 PM Page 10   Installation—Amplifier Mounting (cont.)   Passenger & Trunk Compartment Mounting   If the amplifier is mounted under a seat, be sure that the vents do not become   blocked. Do not allow seat padding or other obstructive material to press   down on the amplifier.   All Boston GT amplifiers have top panel controls. If the amplifier is mounted   under a seat, position the amplifier so the cover panel can be removed with   the seat forward or back to allow adjustment of the audio settings.   When mounting in a trunk, choose a location that will be protected from slid-   ing cargo or other materials. Mount the amplifier to solid surfaces only. Do not   mount to plastic trim panels. Do not mount the amplifier with Velcro, double-   stick tape, or by wedging into position. Amplifier should be mounted using   the movable mounting feet and the provided mounting screws.   Installation—Fuses & Wiring   Amplifier Fuses   Although the amplifier has internal fuses, additional fusing should be provided   at the battery on the positive (+) power wire going to the amplifier. An inline   fuse should be installed at no more than 18" (46cm) on the positive (+) power   wire. The rating of the inline fuse should equal the value of the internal fuses   of the amplifier if only the amplifier is connected to this wire. If other devices   are connected to this wire, the fuse value should be of sufficient capacity to   handle the demand.   Wire Gauge   The amplifier accepts up to 4-gauge stripped wire at the DC power and ground input terminals, and 4-gauge   is recommended. Wire runs should be kept to the minimum practical length.   10   GT-40_manual 4/10/03 4:17 PM Page 11   Installation—Fuses & Wiring (cont.)   Power/B+ & Power/GND Connection   Strip approximately 5/8" (16mm) of insulation. The positive (+) power wire   is installed into the amplifier terminal marked “B+.” The negative (–) wire   is installed into the terminal marked “GND.” The ground wire should be   as short as possible and connected directly to the chassis of the vehicle.   Make sure that the chassis connection point is free of rust, grease, dirt,   paint, and other materials that may insulate the ground wire from making   proper connection. Tighten the B+ and GND terminals with the supplied   3mm hex wrench to secure the wire into the terminals. If the power wire   must be routed through a drilled or existing hole, use a nylon panel grom-   met to prevent fraying the wire insulation. Failure to do so could lead to   an electrical short if the wire insulation is worn through and the power wire   is shorted to ground.   Strip 5/8" (16mm)   Remote Input Connection   Use the supplied FEMALE slide connector to connect the REMOTE trig-   ger lead from the head unit to the amplifier. Crimp connector to wire from   head unit that controls remote turn-on (refer to head unit owner’s manu-   al). Once the slide connector is crimped into place, carefully push connector   onto recessed male REMOTE terminal adjacent to the RCA Input pair. Only   one (1) remote turn-on terminal should be connected.   Speaker Output Connection   Prepare each wire by stripping approximately 5/8" (16mm) of insulation. The positive (+) speaker wire is   installed into the amplifier terminal marked “SPEAKER OUTPUT” / “+.” The negative (–) speaker wire is   installed into the amplifier terminal marked “SPEAKER OUTPUT” / “-.” Tighten the “Speaker Output”, “+”,   and “-” terminals with the supplied 2mm hex wrench to secure the wire into the terminals. If the speaker   wires must be routed through a drilled or existing hole, use a nylon panel grommet to prevent fraying the   wire insulation. Failure to do so could lead to an electrical short if the wire insulation is worn through and   the speaker wires are shorted to ground.   11   GT-40_manual 4/10/03 4:17 PM Page 12   Installation—Fuses & Wiring (cont.)   Mono Subwoofer Operation   If the amplifier is to be bridged and used with a subwoofer connected to the REAR channels, use the   “SPEAKER OUTPUT” terminals marked for mono use.   WARNING! Subwoofer impedance must not fall below 2 ohms when in MONO mode.   2-ohm minimum   Setup Tuning—Full-range Speakers   1) Music   The material chosen for head unit/amplifier system setup must be both clear in recording quality and dynam-   ic in amplitude. Many audiophile “test” discs have musical tracks with both of these characteristics and should   be used.   2) FRONT & REAR Sensitivity Controls   Turn controls all the way counterclockwise (minimum position). In this position,   the amplifier will be less sensitive to the input signal from the head unit.   3) FRONT & REAR Crossover Controls   Crossovers should be turned off during this phase of set-up. Move the HIGHPASS and FILTER switches to   the “OFF” position—with these settings, full-range signal is sent to the FRONT & REAR speaker outputs.   FRONT crossover control   REAR crossover control   12   GT-40_manual 4/10/03 4:17 PM Page 13   Setup Tuning—Full-range Speakers (cont.)   4) Head Unit   The head unit should have all controls such as bass, treble, balance, and fader set to the flat or centered   position. The volume control should be at the minimum setting. If the head unit has any equalization or bass   management features such as boost, they should be defeated at this time. Turn head unit on, and verify   that the GREEN status LED is lit on the amplifier.   5) Volume   With the chosen musical track playing, turn the head unit volume control up until the maximum level of   undistorted signal is heard from the speakers. (For most head units, this will be near the end of the volume   control range.)   WARNING! A distorted signal from the head unit sent to the amplifier can cause loudspeaker failure at high-   er listening levels!   6) FRONT Input Sensitivity Control   Slowly rotate control clockwise until maximum undistorted playing level is heard   from the speakers. Listen closely for bottoming from the speakers. If detect-   ed, rotate FRONT Input Sensitivity counterclockwise until it is eliminated.   7) FRONT Crossover Controls   To achieve higher undistorted playing levels from the front speakers, the FRONT   crossover must be engaged. Rotate crossover control fully clockwise. The high-   pass crossover point is now set at 350Hz. Rotate FRONT “Q” Control fully coun-   terclockwise. Move crossover switch to the right (ON) position.   Slowly rotate FRONT input sensitivity control clockwise until maximum undis-   torted playing level is heard from the speakers. Listen closely for bottoming from   the speakers. If detected, rotate FRONT input sensitivity control counter-   clockwise until it is eliminated. Slowly rotate FRONT highpass crossover con-   trol counterclockwise while listening for bottoming. You are lowering the   crossover point, which means that more bass signal is being sent to the speakers. If bottoming is detect-   ed, Rotate FRONT input sensitivity control counterclockwise until it is eliminated and/or rotate the FRONT   highpass crossover control clockwise to raise the crossover point.   13   GT-40_manual 4/10/03 4:17 PM Page 14   Setup Tuning—Full-range Speakers (cont.)   8) FRONT “Q” Control   Once the FRONT highpass crossover point has been determined, use the   FRONT “Q” control to increase the bass information centered around the   crossover point.   Setting the front “Q” control is done in conjunction with setting the levels on   the input sensitivity and highpass crossover frequency controls. You may find   while setting the “Q” that bottoming may be detected in the front speakers;   lowering the “Q” input sensitivity or raising the highpass crossover point will   eliminate this. Minor adjustments to each setting are required to fine-tune the   system.   Setting the “Q” is a subtle process. It is recommended that the “Q” setting be left in the 0.7 position and   adjusted only after the input sensitivity and highpass crossover ranges are known. Small adjustments to the   “Q” setting are all that are required to fine-tune the system.   9) REAR Input Sensitivity & Crossover Controls   Setting levels for the rear channels proceeds the same as for the front except   for the elimination of the “Q” control settings. Crossover selector switch must   be set to “HP” and filter switch must be set to “ON.” If the loudspeaker being   used is capable of full-range operation, filter should be set to “OFF.”   Setup Tuning—Rear Fill Speakers   You may set the rear channels for summed mono operation from the L & R REAR RCA inputs by setting the   REAR INPUT switch to the right-hand MONO position and then connecting the L & R REAR loudspeakers   normally as you would for regular stereo operation. This configuration is beneficial for rear fill in some appli-   cations.   Setup Tuning—Subwoofers   1) SUBWOOFER LEVEL Control   Refer to subwoofer level control in owner’s manual. If the control is not used, SUBWOOFER LEVEL switch   must be set to “OFF.”   2) REAR Input Switch   Move switch to the right-hand (MONO) position, the inputs are summed to mono. Connect the subwoofer   to the REAR SPEAKER OUTPUT terminals marked for MONO operation. NOTE: Subwoofer impedance is   2 ohms minimum.   14   GT-40_manual 4/10/03 4:17 PM Page 15   Setup Tuning—Subwoofers (cont.)   3) Head Unit   The head unit should have all controls such as bass, treble, balance, and fader   set to the flat or centered position. The volume control should be at the   minimum setting. If the head unit has any equalization or bass management   features such as boost, they should be deactivated at this time. Turn head unit   on, and verify that the GREEN status LED is lit on the amplifier.   4) Volume   With the chosen musical track playing, turn the head unit volume control up until the maximum level of   undistorted signal is heard from the speakers. For most head units, this will be at the end of the volume   control range.   WARNING! A distorted signal from the head unit sent to the amplifier can cause loudspeaker failure at   higher listening levels!   5) REAR Input Sensitivity Control   Turn controls all the way counterclockwise (minimum position). In this position, the amplifier will be less sen-   sitive to the input signal from the head unit. Slowly rotate this control clockwise until maximum undistorted   playing level is heard from the subwoofers. Listen closely for faults such as bottoming from the subwoofer.   If fault is detected, rotate REAR input sensitivity control counterclockwise until fault is eliminated. At this   point, the maximum undistorted subwoofer playing level has been defined.   6) REAR Crossover Control   Move the selector switch to “LP” and the FILTER switch to “ON.” In this setting, lowpass signal is sent to   the REAR speaker outputs.   7) PHASE   Subwoofer phase is relative to the front loudspeakers. Correct electrical phase does not always mean   correct acoustic phase. Swap positive (+) and negative (-) connections at the speaker outputs where the   subwoofer is connected to the amplifier. It is beneficial to listen to the subwoofer connected in both phase   conditions. The subwoofer should be left in the condition in which the strongest bass response is noted.   15   GT-40_manual 4/10/03 4:17 PM Page 16   System Examples   System A—Full-range Front with Full-range Rear   to ground   fuse   to + battery terminal   System B—Full-range Front with Rear Fill   to ground   fuse   to + battery terminal   16   GT-40_manual 4/10/03 4:17 PM Page 17   System Examples (cont.)   System C—Main Speakers with Single Subwoofer (2Ω)   to ground   fuse   to + battery terminal   2Ω   10.5LF   System D —Main Speakers with Parallel 4Ω Subwoofers (2Ω load)   to ground   fuse   to + battery terminal   4Ω   4Ω   10.5LF   10.5LF   17   GT-40_manual 4/10/03 4:17 PM Page 18   Amplifier Troubleshooting Guide   Status LEDs on Amplifier not Lit—Head Unit (Source) Turned “ON”   Verify   Remote turn-on wire from source to amplifier has proper voltage   Power (B+) connections at amplifier, terminal blocks, and battery are secure   Ground (GND) connections at amplifier and vehicle chassis are secure   Battery B+ fuse is OK   Amplifier fuse is OK   B+ at battery and B+ at amplifier have proper voltage   Status LEDs Lit, no Output from Speakers—Speakers in Normal Operating   Condition   Verify   High-level cables from speaker(s) to amplifier are securely connected   RCA cables from amplifier to source are securely connected   Sensitivity adjustment on amplifier is correctly adjusted   Engine Noise from Speaker(s)   Turn source “OFF”   Disconnect RCA cables at amplifier   If noise stops, check equipment & cables leading to amplifier   Verify   RCA cables are of good quality with no breakage to internal shields   RCA cables from source to amplifier are not run alongside power   Amplifier Output Distorted—Music not Recorded with Intentional Distortion   Verify   Source output to amplifier is not distorted   Amplifier input sensitivity is correctly adjusted   Amplifier Shuts Down, Red and Green LEDs are Lit—Amplifier is in Thermal   Protection Mode   Verify   Amplifier is mounted with adequate air circulation around vents   Amplifier does not have obstructions blocking back or side panel vents   Amplifier is not mounted under carpet   Speakers meet correct impedance for application (mono or stereo hookup)   Amplifier Does Not Turn “ON”, and Red LED is Lit—Amplifier not Connected to   a Shorted Speaker   Verify   Speaker crossover is not defective   High-level cables from speaker to amplifier are not shorted   Amplifier Does Not Turn “ON”, and Red LED Lit—Speakers, Crossovers, and   Cable are OK   Amplifier requires service   18   GT-40_manual 4/10/03 4:17 PM Page 19   Contact and Warranty Information   Limited Warranty (US)   For one (1) year from the date of purchase, Boston Acoustics will repair for the original owner any defect in materials   or workmanship that occurs in normal use, without charge for parts and labor—when purchased from an authorized   Boston Acoustics retailer.   If an authorized Boston Acoustics retailer installs your amplifier, the warranty will be extended one (1) additional year.   Installation of the amplifier must be noted on the original purchase receipt. The receipt must be presented at the time   a warranty claim is made.   Your responsibilities are to use the system according to the instructions supplied, to provide safe and secure   transportation to an authorized Boston Acoustics service representative, and to present proof of purchase in the form   of your sales slip when requesting service.   Excluded from this warranty is damage that results from abuse, misuse, accidents, shipping, or repairs or modifications   by anyone other than an authorized Boston Acoustics service representative.   This warranty is void if the serial number has been removed or defaced.   This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.   If Service Seems Necessary   First, contact the dealer from whom you purchased the amplifier. If that is not possible, write to:   Boston Acoustics, Inc. 300 Jubilee Drive Peabody, MA 01960 U.S.A., or your authorized Boston   Acoustics distributor   We will promptly advise you of what action to take. If it is necessary to return your unit to the factory, please ship it pre-   paid. After it has been repaired, we will return it freight prepaid in the U.S.A. and Canada.   Boston, Boston Acoustics, and the Boston logo are   registered trademarks of Boston Acoustics, Inc.   © 2003 Boston Acoustics, Inc. All rights reserved.   Specifications subject to change without notice.   P/N 042-001548-2   300 Jubilee Drive   Peabody, MA 01960 U.S.A.   (978) 538-5000   19   |