Zephyr Ventilation Hood ASL E42ASX User Manual

Surface Is.  
ASL-E42ASX  
ASL-E48ASX  
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SAFETY INSTRUCTIONS..................................................................................................pag. 4  
LIST OF MATERIALS...........................................................................................................pag. 7  
DUCTING CALCULATION SHEETS...............................................................................pag. 8  
HOOD SPECIFICATION.....................................................................................................pag. 9  
INSTALLATION  
- INTERNAL BLOWER.....................................................................................pag. 10  
- EXTERNAL & IN-LINE BLOWER PREPARATION...............................pag. 12  
- DUCTING OPTIONS.....................................................................................pag. 14  
- MOUNTING THE RANGE HOOD.............................................................pag. 15  
- POWER SUPPLY CONNECTION..............................................................pag. 18  
MAINTENANCE.................................................................................................................pag. 20  
LIST OF PARTS AND ACCESSORIES.........................................................................pag. 21  
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IMPORTANT SAFETY INSTRUCTIONS  
FOR RESIDENTIAL USE ONLY  
READ AND SAVE THESE INSTRUCTIONS  
PLEASE READ ENTIRE INSTRUCTIONS BEFORE PROCEEDING.  
IMPORTANT: Save these Instructions for the Local Electrical Inspectors use.  
INSTALLER: Please leave these Instructions with this unit for the owner.  
OWNER: Please retain these instructions for future reference.  
Take care when using cleaning agents or detergents.  
Suitable for use in household cooking area  
WARNING - To reduce the risk of fire or electric shock, do not use this fan  
with any Solid-State Speed Control Device.  
CAUTION - To reduce risk of fire and to properly exhaust air, be sure to duct  
air outside – Do not vent exhaust air into spaces within walls or ceilings or into  
attics, crawl spaces, or garages.  
CAUTION - For general ventilating use only. Do not use to exhaust hazardous  
or explosive materials and vapors.  
CAUTION - To avoid motor bearing damage and noisy and/or unbalanced  
impellers, keep drywall spray, construction dust, etc. off power unit.  
CAUTION - Please read specification label on product for further information  
and requirements.  
WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO  
PERSONS, OBSERVE THE FOLLOWING:  
A. Use this unit only in the manner intended by the manufacturer. If you have  
ques  
tions, contact the manufacturer.  
B. Before servicing or cleaning unit, switch power off at service panel and lock  
the service disconnecting means to prevent power from being switched on ac-  
cidentally. When the service disconnecting means cannot be locked, securely  
fasten a prominent warning device, such as a tag, to the service panel.  
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:  
A. Never leave surface units unattended at high settings. Boilovers cause smo-  
king and greasy spillovers that may ignite. Heat oils slowly on low or medium  
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settings.  
B. Always turn hood ON when cooking at high heat or when flambeing foods  
( i.e. Crepes Suzette, Cherries Jubilee, Peppercorn Beef Flambè ).  
C. Clean ventilating fans frequently. Grease should not be allowed to accumulate  
on fan or filter.  
D. Use proper pan size. Always use cookware appropriate for the size of the  
surface element.  
E. Keep fan, filters and grease laden surface clean.  
F. Use high range setting on range only when necessary.Heat oil slowly on  
low to medium setting.  
G. Don’ t leave range unattended when cooking.  
H. Always use cookware and utensils appropriate for the type and amount off  
food being prepared.  
WARNING – TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF  
A RANGE TOP GREASE FIRE, OBSERVE THE FOLLOWING:  
A. SMOTHER FLAMES with a close-fitting lid, cookie sheet, or metal tray, then  
turn off the burner. BE CAREFUL TO PREVENT BURNS. If the flames do not go  
out mmediately, EVACUATE AND CALL THE FIRE DEPARTMENT.  
B. NEVER PICK UP A FLAMING PAN – You may be burned.  
C. DO NOT USE WATER, including wet dishcloths or towels – a violent steam  
explosion will result.  
D. Use an extinguisher ONLY if:  
1. You know you have a Class ABC extinguisher, and you already know how  
to  
perate it.  
2. The fire is small and contained in the area where it started.  
3. The fire department is being called.  
4. You can fight the fire with your back to an exit.  
aBased on “kitchen firesafety tips” published by NFPA  
Proper maintenance of the Range Hood will assure proper performance  
of the unit.  
INSTALLATION INSTRUCTIONS  
WARNING – TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO  
PERSONS, OBSERVE THE FOLLOWING:  
A. Installation work and electrical wiring must be done by qualified person(s)  
in accordance with all applicable codes and standards, including fire-rated  
construction.  
B. Sufficient air is needed for proper combustion and exhausting of gases  
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through the flue (chimney) of fuel burning equipment to prevent back drafting.  
Follow the heating equipment manufacturer’s guideline and safety standards  
such as those published by the National Fire Protection Association (NFPA), and  
the American Society for Heating, Refrigeration and Air Conditioning Engineers  
(ASHRAE), and the local code authorities.  
C. When cutting or drilling into wall or ceiling, do not damage electrical wiring  
and other hidden utilities.  
D. Ducted fans must always be vented to the outdoors.  
E. This unit must be grounded.  
WARNING - TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.  
WARNING - UNDER CERTAIN CIRCUMSTANCES DOMESTIC APPLIANCES MAY  
BE DANGEROUS.  
A. Do not check filters with hood working.  
B. Do not touch the lamps after a prolonged use of the appliance.  
C. No food must be cooked flambè underneath the hood.  
D. The use of an unprotected flame is dangerous for the filters and could cause  
fires.  
E. Watch constantly the fried food in order to avoid the cooking oil flares up.  
F. before performing any mainteinance operation, disconnect the hood from  
the electrical service.  
The manufacturers will not to accept any responsability for eventual damages,  
because of failure to observe the above instructions.  
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Duct Cover  
Ceiling Bracket  
Duct Covers  
Support Frame  
Assembly  
Blower Housing  
Control  
Light Bulbs  
Range Hood Body  
Decorative  
Mesh Filters  
TYPE  
DESCRIPTION  
N°  
1 + 1  
28  
M4  
A
B
C
D
1/8" x 1/4"  
1/4" x 2-3/4"  
M4 x 9/16"  
4
4
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Maximum Duct Length:  
For satisfactory air movement, the total duct length  
should not exceed 100 equivalent feet.  
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side of hood  
front of hood  
top of hood  
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The following instructions are for installing the internal blower.  
CAUTION: To reduce the risk of fire and electric shock, install this range-  
hood only with internal blower models MT-020 provided with the kit cod  
CBI-600A.  
For external and in-line blower preparation  
please turn to page 12.  
1. Remove the (7) screws securing the remote  
motor support bracket to the motor housing  
and then remove the bracket. See Fig.1  
2. Insert the 6” sheet metal flange in  
the motor air exhaust outlet. Fig.  
2A Then insert the plate (supplied  
with the motor) and secure all  
parts using the (4) screws. Fig2B  
3. Secure the condenser, connected  
to the supplied wire, to the bracket  
using the (2 type B) screws. See  
Fig.3  
4. Secure the green/yellow ground wire,  
connected to the wire supplied with the con-  
denser, using the screw on the bracket. (type A)  
Fig. 4  
5. Connect the plate and the motor, on the  
remote motor support bracket, securing it  
using the (2 type B) screws. Fig. 5  
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6. Attach the 6 pin male molex connector from  
blower wire to the 6 pin female molex con-  
nector located inside the blower housing. See  
Fig.6  
7. Install the motor and bracket, inside the motor  
housing, completing the installation using the  
other screws (6 type B) that have been sup-  
plied. (Tot. 13 type B)Fig. 7  
8. Connect 9 pin male molex connector from  
blower wire to 9 pin female molex connector  
on the capacitor wire. See  
Fig.8  
WARNING! Place electrical  
wiring inside the blower hou-  
sing.  
The hood is now ready to be  
installed on the wall.  
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The following instructions are for preparing the hood for use with an ex-  
ternal or in-line blowers models CBE-1000 or PBN-1000A.  
CAUTION: To reduce the risk of fire and electric shock, install this rangehood  
only with remote blowers rated maximum 6.2 A.  
For internal blower instructions please turn to page 10.  
1. Break out the partially pre-  
cut circle in the lid, located  
on the remote motor sup-  
port bracket, using a flat  
head screwdriver. Fig. 1  
2. Remove the cover by un-  
doing the (3) screws. Fig. 2  
3. Secure 8" round blower col-  
lar to top of blower housing  
using (4 type B) screws. Fig.3  
4. Insert the female connector into the remote  
motor support bracket enclosure. Fig.4  
5. Pass the wires of the remote motor through the  
hole in the cover that was previously removed  
and connect them with those of the connector  
located in the enclosure. Fig. 5  
Note: Carry out the power supplly connection  
in accordance with the national electric code,  
ANSI/NFPA 70-1999.  
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Note1: A cable lock (not included) may be re-  
quired by local codes. Please review local co-  
des for more information.  
6. Reinstall the cover on the motor housing by  
following the instructions from step 2 in re-  
verse order.  
7. Attach 6 pin male molex connectors to 6 pin  
female molex connectors inside blower hou-  
sing. See Fig. 6  
Note2: Check local codes to determine mini-  
mum wire gauge.  
See manual included with external and in-  
line blower for instructions on installing the  
blower.  
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WARNING FIRE HAZARD  
NEVER exhaust air or terminate duct work into spaces between walls, crawl  
spaces, ceiling, attics or garages.  
All exhaust must be ducted to the outside, unless using the recirculating op-  
tion.  
Use single wall rigid Metal ductwork only.  
Fasten all connections with sheet metal screws and tape all joints w/ certified  
Silver Tape or Duct Tape.  
Some Ducting Options  
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MOUNTING HEIGHTS  
The range hood must be installed at  
a minimum height of 24 inches (61  
cm) from the cooking surface. If a  
connecting duct work composed of  
two parts is used, the upper part must  
be placed outside the lower part. Do  
not connect the range hood duct to  
the same duct used to exhaust hot  
air or fumes from another appliance.  
Before proceeding with the assembly  
instructions remove the decorative  
mesh filters so that the range hood  
is easier to handle.  
5 - 1/2"  
24"  
X = C - (5-1/2" + 24" + B)  
MOUNTING TO THE CEILING  
The following instructions assume  
the installer has access to the attic  
or crawl space. Each installation may  
be unique to the home.  
1. Remove support frame assembly  
from the packaging and remove  
the (4) screws joining the upper  
duct cover to the duct cover cei-  
ling bracket.  
- Remove the (2) screws to unlock the  
top support frame from the bottom support  
frame. Fig.9.  
Note! If you ordered a recirculating kit please re-  
fer to the instructions included inside the kits  
prior to installing the hood to the ceiling.  
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2. Secure the top support frame to  
the duct cover ceiling bracket by  
using the (4 type B) screws. Fig. 10  
3. Position hole template on the ceiling  
paying attention that the arrow is po-  
sitioned on the same side as the range  
hood controls.  
- Make 4 holes in the ceiling and drive  
in (3 type C) screws without completely  
tightening them. Pay attention not to in-  
sert the screw into the hole marked with  
an X on the hole template. Fig. 11  
4. Lift the hood assembly to the cei-  
ling and align the top support fra-  
me and ceiling bracket with the (3)  
screws previously installed in the  
ceiling.  
Rotate assembly slightly clockwise to  
lock in place.  
Drive in the fourth screw (type C) and  
tighten the remaining 3 screws  
to secure the structure in place.  
Fig.11  
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5. Insert the bottom support frame  
into the top support frame. Fig.12  
Adjust height according to your in-  
stallation and secure the support  
frames together using (2 type B)  
screws per extension arm (8 total).  
Fig.13  
6. Insert the motor housing into the support frame assembly and secure it using  
(8 type B) screws. Fig.14  
7. Connect the equipment to the power supply by following the steps shown in  
the section POWER SUPPLY CONNECTION.  
NOTE: For the various installations use screws and screw anchors suited to the  
type of ceiling (minimum screw size: 1/4" diameter x 2-3/4" length).  
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GENERAL  
• Carefully read the following important information regarding installation  
safety and maintenance. Keep this information booklet accessible for further  
consultations.  
POWER SUPPLY CONNECTION  
For connection to the power supply refer to the following:  
8. Break out the partially pre-cut circle in the  
cover of the mains power connection en-  
closure using a flat head screwdriver. Fig.  
15  
9. Remove the power supply cover by un-  
doing the (2) screws. Fig. 16  
10. Connect the supply conduit to the cover,  
then connect the hood to the power sup-  
ply by making the following connections.  
Fig.17:  
BLACK = L line  
WHITE = N neutral  
GREEN / YELLOW = G ground  
- A double-pole switch properly rated must  
be installed to provide the range hood po-  
wer supply disconnection.  
- Connect the electrical conduit to the Field  
Wiring Compartment using listed onduit  
fittings.  
- Carry out the power supplly connection in  
accordance with the national electric code,  
ANSI/NFPA 70-1999.  
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11. Replace the lid by following the instructions from step 9 in reverse order, en-  
suring that the tab on the lid is within the enclosure.  
12. Having connected the equipment to the power supply, you can now continue  
with the ceiling mounting instructions.  
13. Secure the correct size ducting for your installation (not supplied) to the collar  
on top of the housing. Fig.18  
14. Extend upper duct cover to the ceiling  
and secure it to the duct cover ceiling bra-  
cket using the (4) screws previously remo-  
ved when the assembly was taken out of  
the packaging. Fig. 19  
15. Lift the hood assembly into the top duct  
cover. Secure hood assembly to bottom  
support frame by using (4 type D) screws.  
Fig. 20  
16. Verify that ducting from hood is con-  
nected to ducting in the attic that will  
exhaust air out of the home.  
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MAINTENANCE  
• It is recommended to operate the appliance prior to cooking. It is recommended  
to leave the appliance in operation for 5 minutes after cooking is completed in  
order to completely eliminate cooking vapors and odors. The proper function  
of the range hood is conditioned by the regularity of maintenance.  
• The decorative mesh filters capture the grease particles suspended in the air  
and are therefore subject to clogging because of frequent use. In order to pre-  
vent a fire hazard, it is recommended to clean the filter a minimum of every 2  
months or when instructed by the Metal Filter Clean indicator on the range hood  
controls. Clean the range hood by carrying out the following instructions:  
- Remove the filters from the range hood and wash them in a solution of water  
and neutral liquid detergent, leaving to soak.  
- Rinse thoroughly with warm water and leave to dry.  
- Filters may also be washed in the dishwasher at the lowest setting.  
The filters may alter in color after several washes but is not cause for replace-  
ment.  
• Clean the blower and other surfaces of the range hood regularly using a cloth  
moistened with denatured alcohol or non abrasive liquid detergent.  
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DESCRIPTION  
HOOD  
PART#  
REPLACEMENT PARTS  
Light Bulb GU4, 20W (each)  
ASL  
Z0B0030  
OPTIONAL ACCESSORIES  
Recirculating Kit  
ASL  
ASL  
ASL  
ZRC-00SL  
Z0F-00AC  
Z1C-00SL  
Replacement Charcoal Filters  
Duct Cover Extension (12” ceiling)  
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3LIK0510  
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