Zebra Technologies Photo Scanner TTP 2100 User Manual

®
Zebra TTP 2100  
Kiosk Ticket Printer  
Operator Guide  
P1021708-001  
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11/04/2009  
TTP 2100 Operator Guide  
P1021708-001  
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1
Introduction  
About this Manual  
This manual will be updated as, from time to time, printer functions and features may be added  
or amended. You will always find the latest edition on our web site (http://www.zebra.com). If  
you require functions not found in this manual edition, please contact Technical Support for  
your region or the Zebra partner the printer was purchased from.  
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About This Document  
Contacts  
6
Contacts  
Technical Support via the Internet is available 24 hours per day, 365 days per year.  
E-mail Back Technical Library:  
E-mail address: [email protected]  
Subject line: Emaillist  
Self Service Knowledge Base: www.zebra.com/knowledgebase  
Online Case Registration: www.zebra.com/techrequest  
Which Department  
Do You Need?  
Europe, Middle East,  
and Africa  
Asia Pacific  
and India  
The Americas  
Zebra Technologies Corporation  
475 Half Day Road, Suite 500  
Lincolnshire, IL 60069 USA  
T: +1 847 634 6700  
Toll-free +1 866 230 9494  
F: +1 847 913 8766  
Zebra Technologies Europe Limited Zebra Technologies Asia  
Regional Headquarters  
Dukes Meadow  
Pacific Pte. Ltd.  
Millboard Road  
Bourne End  
Buckinghamshire, SL8 5XF  
United Kingdom  
120 Robinson Road  
#06-01 Parakou Building  
Singapore 068913  
T: + 65 6858 0722  
F: +65 6885 0838  
T: +44 (0) 1628 556000  
F: +44 (0) 1628 556001  
T: +1 877 ASK ZEBRA (275 9327) T: +44 (0) 1628 556039  
T: +65 6858 0722  
F: +65 6885 0838  
Technical Support  
F: +1 847 913 2578  
F: +44 (0) 1628 556003  
For questions on the operation  
of Zebra equipment and  
software, please call your  
distributor. For additional  
assistance, contact us.  
All other areas:  
Kiosk printers:  
T: +1 866 322 5202  
Please have your model and  
serial numbers available.  
T: +1 877 ASK ZEBRA (275 9327) T: +44 (0) 1772 693069  
T: +65 6858 0722  
F: +65 6885 0838  
Repair Service  
Department  
F: +1 847 821 1797  
F: +44 (0) 1772 693046  
For back-to-base service and  
repair.  
New requests: [email protected]  
Status updates:  
All other areas:  
To request a repair in the U.S.,  
T: +1 847 793 6868  
T: +1 847 793 6864  
F: +1 847 913 2578  
T: +44 (0) 1628 556000  
F: +44 (0) 1628 556001  
T: + 65 6858 0722  
F: +65 6885 0838  
Technical Training  
Department  
For Zebra product training  
courses.  
All other areas:  
T: +1 877 ASK ZEBRA (275 9327) T: +44 (0) 1628 556037  
All other areas:  
Inquiry Department  
For product literature and  
distributor and dealer  
information.  
F: +44 (0) 1628 556005  
T: +1 877 ASK ZEBRA (275 9327) T: +44 (0) 1628 556032  
T: +65 6858 0722  
F: +65 6885 0836  
Customer Service  
Department (US)  
F: +44 (0) 1628 556001  
Internal Sales Department  
(UK)  
All other areas:  
For printers, parts, media, and  
ribbon, please call your  
distributor or contact us.  
Key:  
T: Telephone  
F: Facsimile  
E: E-mail  
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2
Product Presentation  
The TTP 2100 series of ticket printers are available both for kiosk integration and desktop use.  
They print on most ticket media from 50 mm to 82.5 mm wide using direct thermal printing,  
The ticket media can be up to 0.25 mm thick, fanfold, roll, or single cut handfed.  
The printers have integrated guillotine cutter, straight presenter, and control board. The print  
speed is up to 150 mm per second and the eject speed 300 mm/s to ensure high throughput.  
The cut can be synchronized with:  
• Gaps between tickets, or punched holes  
• Black-marks on the non thermal side of the ticket stock  
• Foil opacity (for labels on opaque foil backing)  
• Ticket corner radius  
• Label gaps (for adhesive labels on backing/liner)  
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Product Presentation  
8
You can also print fixed- or variable-length tickets without synchronization. The presenter can  
be set to eject the ticket into a tray or hold it by the back edge until the customer takes it. The  
top can easily be opened to give the operator access to the paper path, and printhead, for  
maintenance purposes.  
Figure 1 • Principle of Operation  
9
8
7
6
5
4
3
10  
11  
12  
2
1
Control panel on both sides  
Cutter  
1
2
Tickets fall (into tray)  
Ticket sensor (taken/fallen)  
Straight presenter  
Ticket load sensor  
Printhead  
3
4
5
6
7
Upper media sensor (IR light source), adjustable sideways  
8
Top release lever  
9
Paper entry  
10  
11  
12  
Lower media sensor (IR light receiver), adjustable sideways  
Control board  
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Product Presentation  
9
The upper media sensor is an IR light source that illuminates the media. The lower media  
sensor is an IR light receiver. These sensors must work together to sense media gaps or out-of-  
media conditions.  
The printer is available with two different control boards; the TTP 2110 with serial interface  
and the TTP 2130 with USB interface.  
A printer driver for Microsoft Windows™ is available, and the TTP 2130 interface is  
compatible with the Plug and Play standard.  
The KPL control command language makes it easy to print directly from the ticket software  
without using a driver. This is especially useful for the serial interface version with its limited  
data transfer rate.  
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Product Presentation  
Presenter  
10  
Presenter  
The TTP 2100 does not loop the media. The presenter carries the media through the printer for  
presentation to the user.  
Eject Mode  
The ticket is ejected after being cut. The printer is designed so that the ticket always drops  
down. A sensor is located at the exit of the presenter to ensure that the printer can verify that  
the ticket drops down. To enable this functionality set “Clear presenter after print” in the driver  
printing preferences or enable the appropriate parameter setting if using direct print  
commands.  
Hold Mode  
When presented, only the very end of the printout is held by the printer so the customer can  
easily take the printout no matter how long or short it is. If a customer is printing more than  
one ticket, the printer can detect when the first is taken and automatically print the next and  
hold that ticket until taken, continuing this process until all tickets have been printed.  
Figure 2 • The Presenter  
Print and drop  
Print and take  
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Product Presentation  
11  
Controls  
Controls  
Figure 3 • Rear View  
Cover lock  
Feed Button  
Paper low  
Connector  
Power Indicator  
Status Indicator  
Power  
Connector  
Interface  
Connector  
Earth  
Screw  
The buttons and indicators are duplicated on both sides of the printer so that they are easily  
accessible regardless of how the printer is installed.  
Feed Button  
The Blue Feed button has several functions:  
• Press and release will feed, cut, and present a complete page.  
• Any data in the print buffer will be printed.  
If the buffer is empty the page will be blank.  
In black-mark mode, the page will be synchronized with the black-mark.  
• Press and hold Feed while turning on the power will print a self-test printout (See Making  
• If the printer has firmware version 3.83 or higher, press and hold the Feed button for  
3 seconds to print a self-test printout.  
• With no paper in the printer, hold the Feed button pressed while closing the printhead to  
enter TOF mark calibration mode (see Print Setup on page 86).  
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Product Presentation  
Controls  
12  
Power Indicator  
When the green power indicator is illuminated, a 24V supply is connected to the printer.  
Status Indicator  
The status indicator has several functions:  
ON constantly — the printer is operational  
Flash, flash, pause, flash, flash — is the warning-code for paper low.  
The warning-code is reset automatically when the condition causing it is removed. This  
behavior is disabled by default but can be enabled by setting parameter 52 (Warning  
Level) to 1.  
Flashes rapidly — indicates error. Hold down the Feed button and the number of flashes  
will reflect the status-code.  
Table 1 • Status Indicator Flash Codes  
Number of  
Description  
Flashes  
1
Presenter jam, paper cannot be ejected  
Cutter cannot return to home position  
Out of paper  
2
3
4
Printhead lifted  
5
Paper did not reach presenter sensor in time  
Temp error, printhead is above 60°C  
Paper jam during present  
6
7
10  
TOF mark not found (on media load)  
TOF mark calibration error  
11  
Fast flashes  
Steady light  
Constantly off  
Checksum error at firmware loading  
Wrong firmware type  
Waiting for paper in TOF mark calibration mode  
Status codes are reset:  
• When the conditions causing them are removed  
• When the printer is power cycled (turned off and then on)  
• For all paper jam conditions, after the jam is cleared, lifting and lowering the printhead.  
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3
Installation  
Installing a Paper Guide  
The TTP 2100 printers are delivered without paper guide fitted.  
1. Open the printhead by pushing the green printhead open lever backwards and lifting up  
the printhead. See Clearing Paper Jams on page 34.  
2. Insert the T-shaped tabs of the paper guide into the “T”-holes, and press the rear of the  
guide down and in.  
3. Fasten the nut using the 5 mm wrench supplied.  
4. Close the printhead.  
Figure 4 • Fitting the Paper Guide  
Prim ary input guide  
T-tabs  
Nut  
Screw  
When a guide is fitted, make an auto calibration with the ticket media that you are going to  
use in the printer. Most ticket medias auto calibrate perfectly, and the printer is ready to  
use. Should auto calibration fail on your media, set up paper width parameter n48, and  
sensor selected parameter n63 to reflect your media. Then redo the auto calibration.  
5. Start the utility program Zebra Toolbox. This application is available from  
6. Select Tools | Parameter Settings.  
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Installation  
Installing a Paper Guide  
14  
7. Select Parameter 48 (paper width) and enter the value in millimeters of the desired print  
width.  
Paper Width  
82.5 mm  
80 mm  
Setting  
n48=80  
n48=72  
n48=70  
n48=54  
n48=50  
n48=46  
76 mm  
60 mm  
54 mm  
51 mm  
8. Select Upload One.  
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Installation  
Installing a Paper Guide  
15  
9. Select Parameter 63 (BM Sensor) and enter the desired value. Recommended values are:  
Value  
When Used  
0
1
2
3
4
Auto selects 1 or 4 based on width of media loaded  
(edge sensor) for ATB tickets without hole in the perforation.  
(center sensor) for ISO tickets, most other ticket types, and adhesive labels  
17.5 mm from center sensor  
12.5 mm from center sensor (for baggage tags according to IATA 740)  
10. Select Upload One.  
11. Select Store Values to Flash PROM.  
12. Wait for the printer to buzz as a confirmation that the new value is stored.  
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Installation  
Top of Form (TOF) Sensor  
16  
Top of Form (TOF) Sensor  
The TTP 2100 has a flexible top of form detection system. When delivered the printer is  
configured with fork (transmissive) sensor to detect holes/gaps between tickets. The  
holes/gaps should be in the paper center, 12.5 mm to the right of the center (according to IATA  
resolution 740) or at the edge of 82.5 mm wide tickets (Boarding cards).  
If the TOF mark is at a suitable position, an auto calibration routine will configure everything  
for you.  
You can move the sensor to other positions, force the printer to use a specific sensor, switch to  
reflex (black mark) sensor for black-mark detection by setting up the parameters in the printer.  
Selecting Fork (Transmissive) or Reflex (Black Mark) TOF Sensor  
The TTP 2100 can use a fork (transmissive) sensor that looks for holes between tickets, or a  
reflex (black mark) sensor that looks for black-marks on the back of the ticket stock. Sensor  
mode is selected with parameter n61, see Summary of Parameter Settings on page 83.  
Positioning the TOF Sensor  
The sensor board containing the lower media sensor sits on a bracket that can slide left and  
right in a groove. This bracket is located below the ticket entry. The IR light source (upper  
media sensor) sits on a similar bracket above the ticket entry. When delivered, the bracket is  
positioned to the far right. In this position Sensor 1 is at the right side ready to detect the corner  
radius of Boarding cards, Sensor 2 is at the center of the page, and Sensor 4 is 12.5 mm to the  
right of the center at the position determined for baggage tags in IATA resolution 740. To  
configure the printer for other papers that do not fall into any of the three categories, complete  
the following steps:  
1. Loosen the screw holding the sensor 1 ½ turns.  
2. Press the screw in with the screwdriver and carefully slide it to the new position making  
3. Tighten the screw.  
4. Move the IR light source (upper media sensor) to the same position, directly above the  
sensor.  
a3  
Upper sensor  
adjuster  
Lower sensor  
adjuster  
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Installation  
Top of Form (TOF) Sensor  
17  
Calibrating the TOF Sensor  
1. Open the printhead.  
2. Remove ticket stock.  
3. Press and hold the Feed button, and then close the printhead (keeping the button pressed  
all the time).  
4. Release the button.  
5. Load ticket stock (slide it into the paper guide and let the printer auto load the paper).  
The printer will forward the paper until it finds two TOF marks and then stop and save all  
TOF-mark parameters.  
7. Close the printhead and feed the tickets in through the paper guide again.  
The printer is ready for use.  
Repeat this procedure if the calibration fails or if the printer is used with tickets that differ  
from the original specification.  
Note • If you use the Dual guide 01990-400 on your printer, you must calibrate twice (once  
in the wide paper path and once in the narrow). The printer will choose the appropriate set of  
parameters based on which paper path contains ticket stock.  
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Installation  
Installation Considerations  
18  
The TTP 2100 Kiosk is for embedded applications and should be installed in an enclosure such  
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Installation  
Installation Considerations  
20  
Quick-Fit Hubs  
The printers attach to the kiosk in two ways:  
• using two screws  
Figure 6 • Front, Bottom View  
Ticket exit  
Push down  
Q uick-fit hubs  
Lock spring  
Keyholes  
O ptional  
quick-fit  
hubs  
Push  
Forward  
Fixed!  
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Installation  
Installation Considerations  
21  
Design Your Own Mounting  
The illustration below gives an example of a printer-mounting shelf. See Dimensions  
on page 120, and the 3D solid models and outline drawings for CAD that are available on  
Figure 7 • Example of a Simple Shelf for Fastening a Standard Printer Using  
Quick-Fit Hubs and a Leaf Spring Retainer (Order No. 01473-000)  
Leaf spring  
01473-000  
Inner corner of bend  
134 m m  
110 m m  
90.8 m m  
10 m m  
Center  
10 m m  
10 m m  
44 m m  
8 m m  
Add m aterial for corner radius  
Additional space is required for paper loading and paper jam removal. Consider mounting the  
enclosure.  
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Installation  
Installation Considerations  
22  
Electrostatic Discharges and Earth Currents  
Preventing ESD and earth currents from affecting the printer operation requires proper  
connection of the printer chassis to protective earth through a mounting platform or through a  
separate earth conductor. A threaded hole for an M4 earth screw is provided on the back of the  
printer. Use an M4 x 10 screw and two lock washers when fastening the ground cable.  
Figure 8 • Location of Earth Grounding Screw  
Earth  
Screw  
Note • An optional antistatic brush can be fitted to the front of the printer if required.  
Ambient Light  
There is an optical sensor at the paper exit at the front of the printer.  
To ensure proper printer operation, design the kiosk so that it prevents direct sunlight or light  
from indoor lamps from reaching the sensor through the paper exit.  
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Installation  
Installing a Paper-low Sensor (Optional)  
23  
Installing a Paper-low Sensor (Optional)  
A paper-low sensor alerts the system that the media stock level is running low. The paper-low  
Roll holders supplied by Zebra can be equipped with paper-low sensors. Attach the sensor and  
Figure 9 • Paper-low Sensor Connection  
G ray = Connection  
inside printer  
Paper roll  
New  
Paper-low  
sensor  
J10  
3
Near  
end  
2
1
Roll holder shaft  
SW 97081F  
Figure 10 • Location of Paper-low Connector  
Paper low  
Connector  
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Installation  
Connecting to the Computer  
24  
Connecting to the Computer  
Figure 11 • Location of Interface Connector  
Interface  
Connector  
TTP 2110  
Connect a Zebra serial cable, ordering No. 10825-000, between the printer and the computer to  
be used. We strongly recommend using the Zebra cable because many incompatible cables are  
available, which may cause communication problems.  
Figure 12 • Serial Interface Cable 10825-000.  
2
3
R xD  
TxD  
R xD  
TxD  
2
3
4
DTR  
DTR  
DS R  
4
6
6 DS R  
Printer  
PC  
7
8
R TS  
CTS  
R TS  
CTS  
7
8
5
4
3
2
1
5
4
3
2
1
1 DCD  
5 GND  
DCD  
1
GND  
R I  
5
9
9
8
7
6
9
8
7
6
Female  
Serial Cable 10825-000  
Female  
9
R I  
Dotted leads are not connected in the printer. To be able to connect the cable in any direction,  
make symmetrical cables.  
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Installation  
Connecting to the Computer  
25  
TTP 2130  
Connect the printer to the USB port of the computer or the USB hub to be used. USB  
connectors can be recognized by the following symbol:  
.
The connector on the printer is a 4-pin USB type B connector. See Table 4, USB Connector  
(J13) Pin Assignment on page 105 for pin assignment.  
A suitable cable is available from Zebra, part number 105850-028.  
Figure 13 • USB Cable with Type A and Type B Connectors  
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Installation  
Connecting the Power  
26  
Connecting the Power  
Caution • Using a non-Zebra power supply may cause excessive EMC interferences and  
void the EMC certifications of the printer.  
Caution • To avoid electrical shock and printer damage, wiring of a non-Zebra power  
supply should only be done by qualified service personnel. Use ONLY a power supply  
which meets the following minimum requirements:  
24 VDC ±5%  
70W average (2.92A) and 284W peak (11.8A) power supply  
Figure 14 • Location of Power Connector  
Power  
Connector  
Caution • On power supplies with line voltage selector, make sure it is set to your local line  
voltage.  
Using the appropriate Zebra power supply for TTP 2100 Desktop, or Embedded (70W Power  
Supply on page 122):  
1. Connect the cable from the power supply the power connector on the back of the printer.  
2. Connect the power cable to the line outlet.  
3. Turn ON the power.  
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Installation  
Connecting the Power  
27  
In kiosk applications you may draw power from a common PSU in the kiosk if the  
characteristics are suitable. In such a case, cables that fit the connector on the back of the  
TTP 2100 are available from Zebra. If you make cables of your own, connect the voltages  
according to the following illustration.  
Note • Protective ground and minus output should not be interconnected in the power supply.  
At the printer end of the cable, use a Tyco Mate-N-Lok connector housing and two contact-  
sockets.  
Figure 15 • Power Connection  
G ND  
+24 V  
Socket:  
Tyco No. 350689-1  
Housing:  
Tyco No. 350777-1  
Table 2 • Current Consumption  
Mode  
58-60 mm paper width  
80 – 82.5 mmpaper width  
Idle  
150 mA  
0.7 A average  
4 A  
150 mA  
1 A average  
6 A  
Standard text printing  
All black printing  
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Installation  
Making a Self-Test Printout  
28  
Making a Self-Test Printout  
A Self-Test Printout provides a printout showing information specific to the printer, including:  
• Firmware version  
• Control board (PCA) revision  
• Paper width  
• Serial number  
• Installed fonts and logotypes  
• Parameter settings  
• Barcode support  
To make a Self-Test Printout:  
1. Enter Self-Test Mode using one of the following methods:  
If…  
Then…  
the printer has firmware  
version 3.83 or higher  
Press and hold the Feed button for 3 seconds.  
the printer has firmware lower a. Press and hold the Feed button just after closing the  
than version 3.83  
print head.  
b. See Figure 16. Press and hold the Feed button (1)  
while turning on the power (2) to the printer.  
c. Hold down the Feed button until printing starts.  
Each successive time the Feed button is pressed  
will produce an additional Self-Test printout until  
Self-Test Mode is exited.  
d. Exit Self-Test Mode by power cycling the printer  
(turning the power off then on again). If the power  
switch is not easily accessible, open and close the  
print head.  
Figure 16 • Locate the Feed Button and On/Off Switch  
0
1
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Installation  
Making a Self-Test Printout  
29  
Customizing the Self-Test Printout  
The self test printout starts with a text line, and then a Zebra logotype. This logotype is just a  
printout of logotype No. 0, so if you want to personalize the self test printouts in your  
installation, delete all logotypes and store your own logotype as No. 0.  
See also Logotypes on page 78.  
Figure 17 • Logotype No. 0 is Printed on the Self-Test Printout  
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Installation  
Installing a Printer Driver  
30  
Installing a Printer Driver  
A printer driver for Microsoft Windows™ is available on the Zebra web site  
http://www.zebra.com. Please follow the installation instructions that accompany the drivers  
and refer to the Kiosk Driver Reference Guide, Part Number P1006873-001, available on  
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4
Operation  
Loading Fanfold Ticket Stock  
1. Turn the tickets so that the surface to be printed (temperature sensitive side) faces  
upwards. Put the first ticket on the input guide and slide it up the guide into the printer.  
2. The printer will feed the paper, locate the edge and reverse to printing position.  
3. When ready, the yellow status led will be ON indicating that the printer is ready to be  
used.  
Note • Remember that the thermal coating should be upwards and black-marks (if used)  
should face down. The printer will automatically load the tickets when the sensors detect a  
ticket is loaded.  
Figure 18 • Loading Ticket Stock  
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TTP 2100 Operator Guide  
P1021708-001  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Operation  
Installing a Paper Roll  
32  
Installing a Paper Roll  
1. Turn the new paper roll as shown. The paper should be inserted into the printer with the  
temperature-sensitive side up so that the paper leaves the roll from the top.  
Figure 19 • Installing a Paper Roll  
Tem perature-sensitive  
1
coating  
SW 96074C  
2. Tear off a full turn of the paper from the new paper roll.  
Caution • This is important since the outer end of the paper is usually fixed to the roll with  
some type of glue or self-adhesive substance that might otherwise cause paper jam or  
even printhead damage.  
Figure 20 • Remove Outer Layer of Paper Roll  
2
G lue or sim ilar  
substance  
SW 96075C  
3. Make sure the printer is turned ON.  
4. Insert the ticket stock through the paper entry opening at the back of the printer.  
Note • The ticket sensor is at the center of the print width. If the ticket edge is torn off in such  
a way that the sensor does not see it, auto load will not be triggered. If so, reshape the edge so  
that the sensor sees the ticket stock.  
P1021708-001  
TTP 2100 Operator Guide  
11/04/2009  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Operation  
Installing a Paper Roll  
33  
5. Press the Feed button so that the printer feeds, cuts, and ejects a page. This ensures that the  
first ticket printed will have a straight edge.  
Figure 21 • Example of Bad Page Edges  
O K  
O K  
W rong!  
W rong!  
W rong!  
11/04/2009  
TTP 2100 Operator Guide  
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P1021708-001  
Operation  
Clearing Paper Jams  
34  
Clearing Paper Jams  
Should a paper jam occur, follow the procedure below:  
1. Open the printer lid.  
a. Press the green release lever toward the rear of the printer.  
b. Lift the lid.  
Figure 22 • Opening the Lid  
2. Remove all jammed paper, make sure the paper path is clear, and close the lid.  
Figure 23 • Remove Paper Trash  
P1021708-001  
TTP 2100 Operator Guide  
11/04/2009  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Download from Www.Somanuals.com. All Manuals Search And Download.  
Zebra Technologies Corporation  
Zebra Technologies Corporation  
475 Half Day Road, Suite 500  
Lincolnshire, IL 60069 USA  
T: +1 847 634 6700  
Toll-free +1 866 230 9494  
F: +1 847 913 8766  
Zebra Technologies Europe Limited  
Dukes Meadow  
Millboard Road  
Bourne End  
Buckinghamshire, SL8 5XF, UK  
T: +44 (0)1628 556000  
F: +44 (0)1628 556001  
Zebra Technologies Asia Pacific, LLC  
120 Robinson Road  
#06-01 Parakou Building  
Singapore 068913  
T: +65 6858 0722  
F: +65 6885 0838  
© 2009 ZIH Corp.  
P1021708-001  
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