Weider Home Gym Pro 2250 User Manual

Model No. 831.159300  
Serial No.  
Write the serial number in the  
space above for reference.  
WEIGHT SYSTEM EXERCISER  
User’s Manual  
Serial Number Decal (under seat)  
• Assembly  
• Adjustments  
• Troubleshooting  
• Part List and Drawing  
CAUTION  
Patent Pending  
Read all precautions and instruc-  
tions in this manual before using  
this equipment. Save this manu-  
al for future reference.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179  
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IMPORTANT PRECAUTIONS  
WARNING: To reduce the risk of serious injury, read the following important precautions  
before using the weight system.  
1. Read all instructions in this manual and in  
the accompanying literature before using the  
weight system.  
12. Make sure that the cables remain on the pul-  
leys at all times. If the cables bind while you  
are exercising, stop immediately and make  
sure that the cables are on all of the pulleys.  
2. It is the responsibility of the owner to ensure  
that all users of the weight system are ade-  
quately informed of all precautions.  
13. Always disconnect the lat bar from the  
weight system when performing an exercise  
that does not use the lat bar.  
3. The weight system is intended for home use  
only. Do not use the weight system in any  
commercial, rental, or institutional setting.  
14. If you feel pain or dizziness at any time while  
exercising, stop immediately and begin cool-  
ing down.  
4. Use the weight system only on a level sur-  
face. Cover the floor beneath the weight sys-  
tem to protect the floor.  
15. The decals shown below have been placed  
on the weight system in the locations shown  
on page 4. If a decal is missing or illegible,  
call our toll-free Customer Service  
5. Make sure all parts are properly tightened  
each time the weight system is used.  
Replace any worn parts immediately.  
Department at 1-800-999-3756 and order a  
free replacement decal. Apply the decal in the  
location shown.  
6. Keep children under 12 and pets away from  
the weight system at all times.  
7. Keep hands and feet away from moving  
parts.  
Keep hands and  
fingers clear of  
this area.  
8. Always wear athletic shoes for foot protection.  
9. The weight system is designed to support a  
maximum user weight of 300 pounds.  
Decal 2  
10. Always stand on a foot plate when perform-  
ing an exercise that could cause the weight  
system to tip.  
11. Never release the press arm, butterfly arms,  
leg lever, lat bar, or nylon strap while weights  
are raised. The weights will fall with great  
force.  
Decal 1  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. Sears assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
3
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BEFORE YOU BEGIN  
Thank you for selecting the versatile WEIDER® PRO  
2250 weight system. The weight system offers an  
impressive array of weight stations designed to devel-  
op every major muscle group of the body. Whether  
your goal is to tone your body, build dramatic muscle  
size and strength, or improve your cardiovascular sys-  
tem, the weight system will help you to achieve the  
specific results you want.  
reading this manual, call 1-800-4-MY-HOME®  
(1-800-469-4663). To help us assist you, please note  
the product model number and serial number before  
calling. The model number is 831.159300. The serial  
number can be found on a decal attached to the  
weight system (see the front cover of this manual for  
the location of the decal).  
Before reading further, please review the drawing  
below and familiarize yourself with the parts that are  
labeled.  
For your benefit, read this manual carefully before  
using the weight system. If you have questions after  
ASSEMBLED  
DIMENSIONS:  
Height: 76 in.  
Width: 38 in.  
Length: 53 in.  
High Pulley Station  
Decal 1  
Lat Bar  
Butterfly Arms  
Right Side  
Left Side  
Backrest  
Press Arm  
Decal 2  
Seat  
Weight Stack  
Leg Lever  
Foot Plate  
Low Pulley Station  
Note: The terms “right side” and “left side”  
are determined relative to a person sitting  
on the seat; they do not correspond to right  
and left on the drawings in the manual.  
4
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ASSEMBLY  
For help identifying small parts, use the PART  
IDENTIFICATION CHART at the center of this  
manual.  
Make Things Easier for Yourself  
Everything in this manual is designed to ensure  
that the weight system can be assembled suc-  
cessfully by anyone. However, it is important to  
realize that the weight system has many parts  
and that the assembly process will take time.  
Most people find that by setting aside plenty of  
time, assembly will go smoothly.  
The following tools (not included) are required  
for assembly:  
• Two adjustable wrenches  
• One rubber mallet  
• One standard screwdriver  
Assembly requires two people.  
• One Phillips screwdriver  
Place all parts in a cleared area and remove the  
packing materials. Do not dispose of the packing  
materials until assembly is completed.  
• Lubricant, such as grease or petroleum jelly,  
and soapy water.  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
Assembly will be more convenient if you have a  
socket set, a set of open-end or closed-end  
wrenches, or a set of ratchet wrenches.  
As you assemble the weight system, make sure  
all parts are oriented as shown in the drawings.  
1
Frame Assembly  
3
1.  
Before beginning assembly, make sure that  
4
you have read and understand the informa-  
tion in the box above.  
79  
For help identifying small parts, use the  
PART IDENTIFICATION CHART in the cen-  
ter of this manual.  
79  
1
Attach a Stabilizer Foot (51) to the Stabilizer (5)  
with two #8 x 3/4” Screws (56). Attach another  
Stabilizer Foot in the same manner.  
Press two 2” x 3” Inner Caps (79) into the Base  
(4).  
51  
5
51  
Insert two 5/16” x 2 3/4” Carriage Bolts (14) up  
through the Stabilizer (5). Insert two 5/16” x 2 1/2”  
Carriage Bolts (1) up through the Base (4). Note:  
It may be helpful to place a piece of tape over  
the bolt heads to hold the Bolts in place.  
14  
56  
Attach the Base (4) to the Stabilizer (5) with the  
two 5/16” x 2 3/4” Carriage Bolts (14) and two  
5/16” Nylon Locknuts (3). Do not tighten the  
Locknuts yet.  
5
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2. Press a 1” Square Inner Cap (65) into the Front  
Upright (42).  
2
Slide the Front Upright (42) onto the 5/16” x  
2 1/2” Carriage Bolts (1) in the Base (4). Hand  
tighten two 5/16” Nylon Locknuts (3) onto the  
Carriage Bolts. Do not tighten the Locknuts  
yet.  
42  
65  
3
4
1
3. Attach the two Weight Guides (62) inside of the  
Stabilizer (5) with two 5/16” x 2 3/4” Bolts (11),  
two 5/16” Washers (8), two 1/2” x 17/32” Spacers  
(61), and two 5/16” Nylon Locknuts (3).  
3
62  
Tighten the 5/16” Nylon Locknuts (3) used in  
step 1.  
76  
Slide two Weight Bumpers (19) onto Weight  
Guides (62). Stack the six Weights (25) on the  
Weight Bumpers (19). Make sure that all of the  
Weights are turned so the large pin grooves  
are on the bottom of the Weights and on the  
same side of the weight stack.  
Lubricate  
Pin  
63  
64  
Pin  
Press the Weight Tube Bumper (64) into the end  
of the Weight Tube (63). Insert the Weight Tube  
into the stack of Weights (25). Make sure that  
the pins on the Weight Tube are resting in the  
pin grooves in the upper Weight.  
Groove  
25  
Pin  
Groove  
Lubricate the insides of the holes in the Top  
Weight (76). Slide the Top Weight onto the  
Weight Guides (62).  
11  
8
19  
8
61  
5
3
6
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4. Press two 2” Square Inner Caps (27) into the indi-  
cated ends of the Top Frame (55). Press two  
1 3/4” Square Inner Caps (44) into the ends of  
the crossbar on the Top Frame. Press two Round  
Inner Caps (78) into the top of the crossbar.  
4
27  
55  
78  
44  
27  
Crossbar  
44  
8
5. Attach the Top Frame (55) to the Front Upright  
(42) with two 5/16” x 2 3/4” Bolts (11), two 5/16”  
Washers (8), and two 5/16” Nylon Locknuts (3).  
5
11  
8
Attach the upper ends of the Weight Guides (62)  
to the Top Frame (55) with a 5/16” x 6” Bolt (60)  
and a 5/16” Nylon Locknut (3).  
55  
3
Tighten the 5/16” Nylon Locknuts (3) used in  
steps 2 and 5.  
3
60  
42  
62  
6
Arm Assembly  
17  
6. Press two 1” x 7/8” Plastic Bushings (75) onto the  
welded spacers on the Press Frame (17). Slide  
the Press Frame into place on the Base (4) as  
shown. Note: This will be a tight fit. The Plastic  
Bushings should fit onto each end of the indi-  
cated tube in the Base.  
21  
Welded  
Spacer  
75  
Lubricate  
59  
Lubricate the 3/8” x 8” Bolt (59) with grease.  
Attach the Press Frame (17) to the Base (4) with  
the Bolt and a 3/8” Nylon Locknut (21). Do not  
overtighten the Locknut; the Press Frame  
must be able to pivot easily.  
4
Tube  
7
33  
49  
7. Press a 2” Round Inner Cap (33) into the top of  
the Right Press Arm (46). Press two 1” Round  
Inner Caps (49) into the handle on the Press Arm.  
Attach the Right Press Arm (46) to the indicated  
side of the Press Frame (17) with two 3/8” x  
2 3/4” Bolts (22) and two 3/8” Nylon Locknuts  
(21).  
46  
73  
Assemble the other Press Arm (73) in the  
same manner.  
21  
22  
17  
22  
7
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8. Identify the Right Arm (48) and the Left Arm (47)  
by the position of the welded bracket on each Arm.  
8
55  
48  
Press a 2” Round Inner Cap (33) into the lower  
end of the Left Arm (47). Wet the end of the Arm  
with soapy water and slide a 10” Pad (45) onto it.  
Make sure the 1 1/8” x 2 1/2” Plastic Bushing (74)  
is in the Arm.  
Bracket  
Lubricate  
Axle  
74  
Lubricate both axles on the Top Frame (55). Have  
another person slide the Left Arm (47) onto the  
left axle on the Top Frame. Note: Be careful not  
to confuse the Right Arm (48) with the Left  
Arm. Make sure that the upper end of the Left  
Arm is behind the indicated bracket on the  
Top Frame.  
69  
47  
70  
Set two 1” Retainers (69) on top of a 1” Round  
Cover Cap (70). Make sure that the teeth on the  
Retainers bend toward the Cover Cap, as  
shown in the inset drawing. Tap the Retainers  
and Cap onto the Left axle on the Top Frame (55).  
55  
69  
70  
33  
45  
Attach the Right Arm (48) in the same manner.  
9
Cable Assembly  
9. During steps 9 through 20, see the CABLE  
DIAGRAMS on page 17 of this manual to verify  
proper cable routing.  
17  
15  
21  
Locate the Short Cable (58). Lay the Cable in  
the bracket on the Base (4) and under the Press  
Frame (17). Attach a 3 1/2” Pulley (15) to the  
bracket with a 3/8” x 2” Bolt (12) and a 3/8” Nylon  
Locknut (21). Make sure that the end of the  
Cable with the ball is on the indicated side of  
the bracket.  
58  
12  
4
Bracket  
10. Route the Short Cable (58) under a 3 1/2” Pulley  
(15) Attach the Pulley and a Cable Trap (66) to  
the lower hole in the Front Upright (42) with a 3/8”  
x 3 3/4” Bolt (71), a 3/8” Washer (9), and a 3/8”  
Nylon Locknut (21). Make sure that the Cable  
Trap is turned to hold the Cable in the groove  
of the Pulley.  
10  
42  
21  
9
66  
15  
71  
58  
8
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11. Note: The 3 1/2” Pulley (15) in this step has  
been preassembled. It is shown exploded in  
this drawing for clarity.  
11  
Route the Short Cable (58) around the 3 1/2”  
Pulley (15). Make sure that the Cable Trap (66)  
is turned to hold the Cable in the groove of  
the Pulley. Tighten the 3/8” x 3 1/2” Bolt (16), the  
3/8” Washer (9), and the 3/8” Nylon Locknut (21).  
21  
66  
15  
58  
17  
9
16  
12. Route the Short Cable (58) under a 3 1/2” Pulley  
(15). Attach the Pulley and a Cable Trap (66) to  
the upper hole in the Front Upright (42) with a  
3/8” x 3 3/4” Bolt (71), a 3/8” Washer (9), and a  
3/8” Nylon Locknut (21). Make sure that the  
Cable Trap is turned to hold the Cable in the  
groove of the Pulley.  
12  
42  
9
21  
58  
15  
66  
71  
13. Remove the preassembled 3 1/2” Pulley (not  
13  
shown) from the Long “U”-bracket (57).  
Attach the end of the Short Cable (58) to the  
Long “U”-bracket (57) with a 1/4” Nylon Locknut  
(2) and a 1/4” Washer (10). See the inset draw-  
ing. Do not overtighten the Locknut; it should  
be threaded onto the end of the Cable so that  
two threads are showing above the nut.  
2
57  
10  
2
58  
10  
58  
57  
14. Note: The 3 1/2” Pulley (15) in this step has  
been preassembled. It is shown exploded in  
this drawing for clarity.  
14  
55  
21  
Locate the Long Cable (23). Route the Long  
Cable over a 3 1/2” Pulley (15). Make sure that  
the Cable is between the Pulley and the hook  
and that the end of the Cable with the ball is  
on the indicated side of the hook. Tighten the  
3/8” x 3 3/4” Bolt (71) and the 3/8” Nylon Locknut  
(21).  
Hook  
15  
Ball  
71  
23  
9
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15. Wrap the Long Cable (23) over a “V”-pulley (6).  
Attach the “V”-pulley and a Long Cable Trap (50)  
to the Front Upright (42) with a 3/8” x 2 1/2” Bolt  
(7) and a 3/8” Nylon Locknut (21). Make sure  
that the Long Cable Trap is positioned to hold  
the Cable in the groove of the “V”-pulley.  
15  
7
6
42  
50  
23  
21  
16. Route the Long Cable (23) around a “V”-pulley  
(6). Attach the “V”-pulley and a Long Cable Trap  
(50) to the Left Arm (47) with a 3/8” x 2 1/2” Bolt  
(7) and a 3/8” Nylon Locknuts (21). Make sure  
that the Long Cable Trap is positioned to hold  
the Cable in the groove of the “V”-pulley.  
16  
7
50  
6
23  
47  
Repeat this step with the Right Arm (48).  
21  
48  
47  
17. Note: The parts used in this step have been  
preassembled. They are shown exploded in  
this drawing for clarity.  
17  
68  
66  
20  
Route the Long Cable (23) over the 3 1/2” Pulley  
(15) attached to the Pulley Bracket (20). Make  
sure that the Cable Trap (66) is oriented to  
hold the Cable in the groove of the Pulley.  
Tighten the 3/8” x 2” Bolt (12) and the 3/8” Nylon  
Locknut (21).  
21  
15  
12  
3
55  
23  
Properly tighten the 5/16” x 5” Bolt (68) and a  
5/16” Nylon Locknut (3) attaching the Pulley  
Bracket (20) to the bracket on the Top Frame  
(55). Do not overtighten the Locknut; the  
Pulley Bracket must be able to pivot easily.  
Bracket  
18  
18. Wrap the Long Cable (23) under a 3 1/2” Pulley  
(15). Attach the Pulley and a Cable Trap (66) to  
the indicated hole in the Long “U”-bracket (57)  
with a 3/8” x 2” Bolt (12) and a 3/8” Nylon  
Locknut (21). Make sure that the Cable Trap is  
oriented to hold the Cable in the groove of the  
Pulley.  
23  
15  
12  
66  
21  
57  
10  
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19. Note: The 3 1/2” Pulley (15) in this step has  
been preassembled. It is shown exploded in  
this drawing for clarity.  
19  
55  
21  
Bracket  
15  
Route the Long Cable (23) over a 3 1/2” Pulley  
(15). Make sure that the Cable Trap (66) is ori-  
ented to hold the Cable in the groove of the  
Pulley. Tighten the 3/8” x 2” Bolt (12) and the 3/8”  
Nylon Locknut (21).  
12  
23  
20. Attach the Long Cable (23) to the Small “U”-  
bracket (67) with a 1/4” Nylon Locknut (2) and a  
1/4” Washer (10). See the inset drawing. Do not  
overtighten the Locknut; it should be threaded  
onto the end of the Cable so that two threads  
are showing past the nut.  
20  
23  
2
23  
67  
67  
3
Attach the Small “U”-bracket (67) to the Weight  
Tube (63) with a 5/16” x 1 3/4” Bolt (72) and a  
5/16” Nylon Locknut (3).  
72  
10  
63  
2
21  
Seat Assembly  
41  
21. Attach the Backrest (41) to the Front Upright (42)  
with two 1/4” x 2 1/2” Screws (43) and two 1/4”  
Washers (10).  
43  
10  
42  
43  
10  
11  
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22. Press a 1 1/2” Square Inner Cap (32) into the  
Seat Frame (36).  
22  
13  
Insert the 1/4” x 2” Carriage Bolt (38) into the  
center hole in the Seat Plate (37). Attach the Seat  
Plate to the Seat (13) with two 1/4” x 3/4” Screws  
(18).  
38  
37  
Insert the 1/4” x 2” Carriage Bolt (38) into the indi-  
cated hole in the Seat Frame (36). Tighten a 1/4”  
Nylon Locknut (2) with a 1/4” Washer (10) onto  
the Carriage Bolt.  
18  
36  
32  
10  
24  
Attach the other end of the Seat (13) to the Seat  
Frame (36) with a 1/4” Washer (10) and a 1/4” x  
2” Screw (24).  
2
23. Press a 1 1/2” Round Inner Cap (77) into the Leg  
Lever (29).  
23  
24  
25  
Lubricate  
Lubricate the 5/16” x 2 1/2” Bolt (80). Attach the  
Leg Lever (29) to the Seat Frame (36) with the  
Bolt and a 5/16” Nylon Locknut (3). Do not over-  
tighten the Locknut; the Leg Lever must be  
able to pivot freely.  
80  
3
29  
9
36  
35  
Insert a 3/8” x 2” Eyebolt (35) into the Leg Lever  
(29) from the direction shown. Tighten a 3/8”  
Nylon Locknut (21) and a 3/8” Washer (9) onto  
the Eyebolt.  
21  
77  
24. Press two 3/4” Round Inner Cap (34) into the  
ends of a Pad Tube (28). Insert the Pad Tube into  
the Seat Frame (36). Slide two 5 1/2” Pads (30)  
onto the Pad Tube.  
34  
30  
Assemble the other Pad Tube (28) to the Leg  
Lever (29) in the same manner.  
29  
36  
30  
28  
34  
28  
25. Rest the Seat Frame (36) on the indicated pin in  
the Front Upright (42). Attach the Seat Frame to  
the Front Upright with a 5/16” x 2 3/4” Carriage  
Bolt (14) and the Seat Knob (40).  
40 36  
14  
42  
Pin  
12  
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26. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in  
ADJUSTMENTS, beginning below.  
Before using the weight system, pull each cable a few times to make sure that the cables move smoothly  
over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If  
the cables are not properly installed, they may be damaged when heavy weight is used. See the  
CABLE DIAGRAM on page 17 of this manual for proper cable routing. If there is any slack in the  
cables, you will need to remove it by tightening the cables; see TROUBLESHOOTING on page 16.  
ADJUSTMENTS  
The instructions below describe how each part of the weight system can be adjusted. See the exercise guide  
accompanying this manual to see how the weight system should be set up for each exercise. IMPORTANT:  
When attaching the lat bar or handle, make sure that the attachments are in the correct starting position  
for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed,  
the effectiveness of the exercise will be reduced.  
CHANGING THE WEIGHT SETTING  
To change the weight setting of the weight stack,  
insert the Weight Pin (26) under the desired Weight  
(25). Make sure to insert the Weight Pin until the bent  
end of the Weight Pin is touching the Weights, and  
turn the bent end downward. The weight setting of the  
weight stack can be changed from 6 pounds to 81  
pounds, in increments of 12.5 pounds. Note: Due to  
the cables and pulleys, the actual amount of  
resistance at each exercise station may vary from  
the weight setting. Use the WEIGHT RESISTANCE  
CHART on page 15 to find the actual amount of  
resistance at each weight station.  
25  
26  
ATTACHING THE ACCESSORIES  
Attach the Lat Bar (54) to the Long Cable (23) with a  
Cable Clip (53). For some exercises, the Chain (52)  
should be attached between the Lat Bar and the  
Cable with two Cable Clips. Adjust the length of the  
Chain between the Lat Bar and the Cable so the  
Lat Bar is in the correct starting position for the  
exercise to be performed.  
23  
53  
52  
53  
The accessories can be attached to the Short  
Cable (not shown) in the same manner.  
54  
Note: The seat frame must be removed from the  
front upright before the Short Cable (not shown)  
is used with an accessory. (See ATTACHING AND  
REMOVING THE SEAT, on page 14.)  
13  
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ATTACHING AND REMOVING THE SEAT  
Set the Seat Frame (36) onto the indicated pin on the  
Front Upright (42). Attach the Seat Frame to the Front  
Upright with a 5/16” x 2 3/4” Carriage Bolt (14) and  
the Seat Knob (40).  
36  
40  
14  
42  
13  
For some exercises, the Seat (13) must be removed.  
First, make sure that the Chain (not shown) is not  
attached to the Leg Lever (29). Next, remove the  
Seat Knob (40) and the 5/16” x 2 3/4” Carriage Bolt  
(14) from the Seat Frame (36). Lift the Seat Frame off  
the Front Upright (42).  
Pin  
29  
ATTACHING THE LEG LEVER TO THE LOW  
PULLEY STATION  
To use the Leg Lever (29), the seat must be attached  
to the front upright (see ATTACHING AND REMOV-  
ING THE SEAT, above).  
29  
35  
53  
Attach the Short Cable (58) to the 3/8” x 2” Eyebolt  
(35) with a Cable Clip (53).  
58  
14  
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WEIGHT RESISTANCE CHART  
This chart shows the approximate weight resistance at each station. “Top” refers to the 6 lb. top weight. The  
other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for  
each butterfly arm. Note: The actual resistance at each weight station may vary due to differences in individual  
weight plates, as well as friction between the cables, pulleys, and weight guides.  
WEIGHT  
PLATES  
PRESS ARM  
(lbs.)  
BUTTERFLY ARM  
(lbs.)  
LEG LEVER  
(lbs.)  
HIGH PULLEY  
(lbs.)  
LOW PULLEY  
(lbs.)  
Top  
1
20  
45  
10  
22  
33  
42  
48  
60  
69  
15  
36  
14  
28  
24  
54  
2
70  
54  
44  
82  
3
99  
75  
60  
115  
147  
175  
209  
4
128  
153  
184  
96  
72  
5
115  
137  
90  
6
103  
15  
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TROUBLESHOOTING  
Inspect and tighten all parts each time the weight system is used. Replace any worn parts immediately. The  
weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.  
TIGHTENING THE CABLES  
Woven cable, the type of cable used on the weight  
system, can stretch slightly when it is first used. If  
there is slack in the cables before resistance is felt,  
the cables should be tightened.  
66  
Slack can be removed by moving the 3 1/2” Pulley  
(15) to the lower hole in the Long “U”-bracket (57).  
15  
Remove the 3/8” Nylon Locknut (21) and the 3/8” x 2”  
Bolt (12) from the Cable Trap (66), Pulley, and “U”-  
57  
bracket. Re-attach the Pulley and Cable Trap. Make  
sure that the Cable Trap is positioned to hold the  
Cable in place, and that the Cable and Pulley  
move smoothly.  
21  
2
12  
58  
23  
Additional slack can be removed from the cables by  
tightening the 1/4” Nylon Locknuts (2) at the end of  
the Long Cable (23) and at the end of the Short  
Cable (58). To do this you may need to remove the  
Small “U”-bracket (67) from the Weight Tube (63) or  
remove the 3 1/2” Pulley (15) from the Long “U”-  
bracket (57).  
2
67  
63  
Make sure that the cables are not too tight, or the  
Top Weight (76) will be lifted off the weight stack.  
Note: If a cable tends to slip off the pulleys often,  
the cable may have become twisted. Remove the  
cable and re-install it.  
If the cables need to be replaced, see ORDERING  
REPLACEMENT PARTS on the back cover of this  
manual.  
16  
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CABLE DIAGRAMS  
The cable diagrams show the proper routing of the  
Long Cable (23) and the Short Cable (58). Use the  
diagram to make sure that the two cables and the  
cable traps have been assembled correctly. If the  
cables have not been correctly routed, the weight  
system will not function properly and damage may  
occur. The numbers show the correct route for each  
cable. Make sure that the cable traps do not touch  
or bind the cables.  
5
7
4
1
2
3
Long Cable (23)  
6
5
8
Short Cable (58)  
3
4
2
1
17  
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EXERCISE GUIDELINES  
THE FOUR BASIC TYPES OF WORKOUTS  
PERSONALIZING YOUR EXERCISE PROGRAM  
MUSCLE BUILDING  
To increase the size and strength of your muscles,  
Determining the exact length of time for each workout,  
as well as the number of repetitions or sets completed,  
push them close to their maximum capacity. Your mus- is an individual matter. It is important to avoid overdo-  
cles will continually adapt and grow as you progres-  
sively increase the intensity of your exercise. You can  
adjust the intensity level of an individual exercise in  
two ways:  
• by changing the amount of resistance used  
• by changing the number of repetitions or sets per-  
formed. (A “repetition” is one complete cycle of an  
exercise, such as one sit-up. A “set” is a series of  
repetitions.)  
ing it during the first few months of your exercise pro-  
gram. You should progress at your own pace and be  
sensitive to your body’s signals. If you experience pain  
or dizziness at any time while exercising, stop immedi-  
ately and begin cooling down. Find out what is wrong  
before continuing. Remember that adequate rest and a  
proper diet are important factors in any exercise pro-  
gram.  
WARMING UP  
The proper amount of resistance for each exercise  
depends upon the individual user. You must gauge  
your limits and select the amount of resistance that is  
Begin each workout with 5 to 10 minutes of stretching  
and light exercise to warm up. Warming up prepares  
right for you. Begin with 3 sets of 8 repetitions for each your body for more strenuous exercise by increasing  
exercise you perform. Rest for 3 minutes after each  
set. When you can complete 3 sets of 12 repetitions  
without difficulty, increase the amount of resistance.  
circulation, raising your body temperature and deliver-  
ing more oxygen to your muscles.  
WORKING OUT  
TONING  
You can tone your muscles by pushing them to a mod- Each workout should include 6 to 10 different exercis-  
erate percentage of their capacity. Select a moderate  
amount of resistance and increase the number of rep-  
etitions in each set. Complete as many sets of 15 to  
20 repetitions as possible without discomfort. Rest for  
1 minute after each set. Work your muscles by com-  
es. Select exercises for every major muscle group,  
emphasizing areas that you want to develop most. To  
give balance and variety to your workouts, vary the  
exercises from session to session.  
pleting more sets rather than by using high amounts of Schedule your workouts for the time of day when your  
resistance.  
energy level is the highest. Each workout should be  
followed by at least one day of rest. Once you find the  
schedule that is right for you, stick with it.  
WEIGHT LOSS  
To lose weight, use a low amount of resistance and  
increase the number of repetitions in each set.  
Exercise for 20 to 30 minutes, resting for a maximum  
of 30 seconds between sets.  
EXERCISE FORM  
Maintaining proper form is an essential part of an  
effective exercise program. This requires moving  
through the full range of motion for each exercise, and  
CROSS TRAINING  
Cross training is an efficient way to get a complete and moving only the appropriate parts of the body.  
well-balanced fitness program. An example of a bal-  
anced program is:  
• Plan strength training workouts on Monday,  
Wednesday, and Friday.  
• Plan 20 to 30 minutes of aerobic exercise, such as  
running on a treadmill or riding on an elliptical or  
exercise bike, on Tuesday and Thursday.  
Exercising in an uncontrolled manner will leave you  
feeling exhausted. On the exercise guide accompany-  
ing this manual you will find photographs showing the  
correct form for several exercises, and a list of the  
muscles affected. See the muscle chart on the next  
page to find the names of the muscles.  
• Rest from both strength training and aerobic exercise The repetitions in each set should be performed  
for at least one full day each week to give your body  
time to regenerate.  
smoothly and without pausing. The exertion stage of  
each repetition should last about half as long as the  
return stage. Proper breathing is important. Exhale  
during the exertion stage of each repetition and inhale  
The combination of strength training and aerobic exer-  
cise will reshape and strengthen your body, plus devel- during the return stroke. Never hold your breath.  
op your heart and lungs.  
18  
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Rest for a short period of time after each set. The  
ideal resting periods are:  
• Rest for three minutes after each set for a muscle  
building workout.  
slowly as you stretch and do not bounce. Ease into  
each stretch gradually and go only as far as you can  
without strain. Stretching at the end of each workout  
is an effective way to increase flexibility.  
• Rest for one minute after each set for a toning work-  
out.  
STAYING MOTIVATED  
• Rest for 30 seconds after each set for a weight loss  
workout.  
Plan to spend the first couple of weeks familiarizing  
yourself with the equipment and learning the proper  
form for each exercise.  
For motivation, keep a record of each workout. List the  
date, the exercises performed, the resistance used,  
and the numbers of sets and repetitions completed.  
Record your weight and key body measurements at  
the end of every month. Remember, the key to achiev-  
ing the greatest results is to make exercise a regular  
and enjoyable part of your everyday life.  
COOLING DOWN  
End each workout with 5 to 10 minutes of stretching.  
Include stretches for both your arms and legs. Move  
MUSCLE CHART  
O
A. Sternomastoid (neck)  
A
B. Pectoralis Major (chest)  
C. Biceps (front of arm)  
D. Obliques (waist)  
P
L
Q
B
E. Brachioradials (forearm)  
R
S
F. Hip Flexors (upper thigh)  
G. Abductor (outer thigh)  
H. Quadriceps (front of thigh)  
I. Sartorius (front of thigh)  
J. Tibialis Anterior (front of calf)  
K. Soleus (front of calf)  
L. Anterior Deltoid (shoulder)  
M. Rectus Abdominus (stomach)  
N. Adductor (inner thigh)  
O. Trapezius (upper back)  
P. Rhomboideus (upper back)  
Q. Posterior Deltoid (shoulder)  
R. Triceps (back of arm)  
C
D
E
T
F
M
N
U
G
H
I
V
W
X
J
K
S. Latissimus Dorsi (mid back)  
T. Spinae Erectors (lower back)  
U. Gluteus Medius (hip)  
V. Gluteus Maximus (buttocks)  
W. Hamstring (back of leg)  
X. Gastrocnemius (back of calf)  
19  
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REMOVE THIS PART IDENTIFICATION CHART AND PART LIST/  
EXPLODED DRAWING. SAVE THIS PART IDENTIFICATION CHART  
AND PART LIST/EXPLODED DRAWING FOR FUTURE REFERENCE.  
PART LIST—Model No. 831.159300  
R0903A  
Key No. Qty.  
Description  
Key No. Qty.  
Description  
1
2
3
4
5
6
7
8
2
3
12  
1
1
3
3
4
4
6
4
4
1
3
8
1
1
2
2
1
17  
4
1
1
6
1
2
2
1
4
2
1
4
4
1
1
1
1
1
1
1
5/16” x 2 1/2” Carriage Bolt  
1/4” Nylon Locknut  
5/16” Nylon Locknut  
Base  
Stabilizer  
“V”-pulley  
3/8” x 2 1/2” Bolt  
5/16” Washer  
3/8” Washer  
1/4” Washer  
5/16” x 2 3/4” Bolt  
3/8” x 2” Bolt  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
#
1
2
2
2
1
1
1
4
3
2
1
3
1
1
4
1
1
1
1
2
2
1
1
1
5
1
1
4
2
3
1
1
2
2
1
1
2
2
1
1
1
Front Upright  
1/4” x 2 1/2” Screw  
1 3/4” Square Inner Cap  
10” Pad  
Right Press Arm  
Left Arm  
Right Arm  
1” Round Inner Cap  
Long Cable Trap  
Stabilizer Foot  
Chain  
Cable Clip  
Lat Bar  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
Seat  
5/16” x 2 3/4” Carriage Bolt  
3 1/2” Pulley  
3/8” x 3 1/2” Bolt  
Press Frame  
1/4” x 3/4” Screw  
Weight Bumper  
Pulley Bracket  
3/8” Nylon Locknut  
3/8” x 2 3/4” Bolt  
Long Cable  
1/4” x 2” Screw  
Weight  
Weight Pin  
2” Square Inner Cap  
Pad Tube  
Leg Lever  
Top Frame  
#8 x 3/4” Screw  
Long “U”-bracket  
Short Cable  
3/8” x 8” Bolt  
5/16” x 6” Bolt  
1/2” x 17/32” Spacer  
Weight Guide  
Weight Tube  
Weight Tube Bumper  
1” Square Inner Cap  
Cable Trap  
Small “U”-bracket  
5/16” x 5” Bolt  
1” Retainer  
1” Round Cover Cap  
3/8” x 3 3/4” Bolt  
5/16” x 1 3/4” Bolt  
Left Press Arm  
1 1/8” x 2 1/2” Plastic Bushing  
1” x 7/8” Plastic Bushing  
Top Weight  
1 1/2” Round Inner Cap  
Round Inner Cap  
2” x 3” Inner Cap  
5/16” x 2 1/2” Bolt  
User’s Manual  
Exercise Guide  
5 1/2” Pad  
Handgrip  
1 1/2” Square Inner Cap  
2” Round Inner Cap  
3/4” Round Inner Cap  
3/8” x 2” Eyebolt  
Seat Frame  
Seat Plate  
1/4” x 2” Carriage Bolt  
Handle  
Seat Knob  
Backrest  
#
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EXPLODED DRAWING—Model No. 831.159300  
R0903A  
68  
21  
11  
8
44  
27  
8
78  
3
13  
20  
66  
21  
21  
15  
12  
40  
36  
55  
60  
15  
37  
18  
34  
30  
38  
18  
78  
44  
32  
3
15  
14  
3
27  
12  
15  
7
50  
71  
11  
10  
24  
23  
66  
6
74  
29  
9
34  
30  
74  
7
10  
28  
50  
2
12  
57  
21  
2
35  
48  
6
21  
69  
70  
30  
28  
10  
34  
30  
77  
69  
70  
21  
31  
34  
58  
47  
62  
54  
33  
31  
3
45  
49  
23  
67  
72  
7
50  
33  
3
33  
49  
6
10  
45  
2
21  
42  
52  
76  
41  
46  
49  
43  
10  
53  
39  
63  
64  
33  
49  
21  
21  
43  
73  
10  
26  
66  
22  
15  
25  
22  
11  
9
51  
3
3
17  
16  
8
9
3
21  
21  
4
15  
75  
66  
75  
15  
21  
61  
19  
5
56  
3
79  
58  
9
65  
51  
59  
3
71  
66  
15  
3
14  
1
12  
79  
56  
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PART IDENTIFICATION CHART—Model No. 831.159300  
R0903A  
1/4" Nylon Locknut (2)  
1/4" Washer (10)  
1" x 7/8" Plastic Bushing (75)  
1" Retainer (69)  
5/16" Nylon Locknut (3)  
5/16" Washer (8)  
1/2" x 17/32" Spacer (61)  
5/16" x 2 1/2" Bolt (80)  
3/8" Nylon Locknut (21)  
#8 x 3/4" Screw (56)  
1/4" x 3/4" Screw (18)  
3/8" Washer (9)  
3/8" x 2 1/2" Bolt (7)  
3/8" x 2 3/4" Bolt (22)  
5/16" x 2 1/2" Carriage Bolt (1)  
5/16" x 2 3/4" Bolt (11)  
5/16" x 1 3/4" Bolt (72)  
1/4" x 2" Screw (24)  
5/16" x 2 3/4" Carriage Bolt (14)  
3/8" x 2" Bolt (12)  
1/4" x 2" Carriage Bolt (38)  
3/8" x 3 1/2" Bolt (16)  
3/8" x 3 3/4" Bolt (71)  
5/16" x 5" Bolt (68)  
1/4" x 2 1/2" Screw (43)  
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2" x 3” Inner Cap (79)  
1 1/2" Square  
Inner Cap (32)  
2" Square Inner Cap (27)  
1" Round Cover Cap (70)  
3/4" Round Inner Cap (34)  
2" Round Inner  
Cap (33)  
1 3/4" Square  
Inner Cap (44)  
1 1/2" Round Inner Cap (77)  
Round Inner Cap (78)  
1" Round Inner Cap (49)  
1" Square Inner Cap (65)  
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FULL 90-DAY WARRANTY  
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this  
WEIGHT SYSTEM EXERCISER, contact the nearest Sears Service Center throughout the United  
States and Sears will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.  
This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for  
rental purposes.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state  
to state.  
Sears, Roebuck and Co., Dept 817WA, Hoffman Estates, IL 60179  
Part No. 200008 R0903A  
Printed in Canada © 2003 ICON Health & Fitness, Inc.  
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