Weider Home Gym 831153971 User Manual

Model No. 831.153971  
Serial No.  
Write the serial number in the  
space above for future reference.  
Serial Number Decal (under seat)  
RESISTANCE SYSTEM EXERCISER  
User’s Manual  
Visit our website at  
• Assembly  
• Adjustments  
• Console Operation  
• Part List and Drawing  
CAUTION  
Read all precautions and instruc-  
tions in this manual before  
using this equipment. Save this  
manual for future reference.  
Sears, Roebuck and Co., Hoffman Estates, IL 60179  
Download from Www.Somanuals.com. All Manuals Search And Download.  
IMPORTANT PRECAUTIONS  
WARNING:  
To reduce the risk of serious injury, read the following important precautions  
before using the resistance system.  
1. Read all instructions in this manual before  
using the resistance system. Use the resist-  
ance system only as described in this manual.  
11. Pull on the lower cable only while sitting on  
the bench or standing on the base plate. Pull  
on the high cables only while sitting on the  
bench, with the seat in one of the three posi-  
tions closest to the upright base, or while  
standing on the base plate.  
2. It is the responsibility of the owner to ensure  
that all users of the resistance system are  
adequately informed of all precautions.  
12. The resistance system is designed to be  
used with the included resistance. Do not  
use the resistance system with any other  
type of resistance.  
3. The resistance system is intended for home  
use only. Do not use the resistance system in  
any commercial, rental, or institutional setting.  
4. Use the resistance system only on a level  
surface. Cover the floor beneath the resist-  
ance system to protect the floor.  
13. Always disconnect the lat bar from the high  
cables when performing an exercise that  
does not require it.  
5. Make sure that all parts are properly tight-  
ened each time the resistance system is  
used. Replace any worn parts immediately.  
14. Make sure the storage knob is in place and  
fully tightened each time the resistance sys-  
tem is used.  
6. Keep children under 12 and pets away from  
the resistance system at all times.  
15. Make sure that the cables remain on the pul-  
leys at all times. If the cables bind as you are  
exercising, stop immediately and make sure  
that the cables are on the pulleys.  
7. Keep hands and feet away from moving parts.  
8. Always wear athletic shoes for foot protec-  
tion while exercising.  
16. Do not pull on the cables while the resist-  
ance level is being adjusted.  
9. The resistance system is designed to sup-  
port a maximum user weight of 300 pounds.  
17. If you feel pain or dizziness while exercising,  
stop immediately and begin cooling down.  
10. The crossbar on the top frame is not  
designed to be used for pull-up exercises. Do  
not hang on the crossbar.  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. Sears assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
BEFORE YOU BEGIN  
Thank you for selecting the innovative WEIDER® PLAT- after reading this manual, call 1-800-4-MY-HOME®  
INUM XP800 resistance system. The resistance system (1-800-469-4663). To help us assist you, please note  
offers a selection of stations designed to develop every  
the product model number and serial number before  
major muscle group of the body. Whether your goal is to calling. The model number is 831.153971. The serial  
tone your body, build dramatic muscle size and  
strength, or improve your cardiovascular system, the  
resistance system will help you to achieve the specific  
results you want.  
number can be found on a decal attached to the resist-  
ance system (see the front cover of this manual).  
Before reading further, please review the drawing below  
and familiarize yourself with the parts that are labeled.  
For your benefit, read this manual carefully before  
using the resistance system. If you have questions  
Crossbar  
Top Frame  
High Pulley  
Lat Bar  
Console  
Resistance Bar  
Squat Pin  
Squat Backrest  
Backrest  
Storage Knob  
Low Pulley  
Row Plate  
Seat  
Seat Knob  
Base Plate  
ASSEMBLED  
DIMENSIONS:  
Height: 82 in.  
Width: 66 in.  
Depth: 80 in.  
Leg Lever  
4
Download from Www.Somanuals.com. All Manuals Search And Download.  
ASSEMBLY  
Tighten all parts as you assemble them, unless  
instructed to do otherwise.  
Make Things Easier for Yourself  
This manual is designed to ensure that the resist-  
ance system can be assembled successfully by  
most people. However, it is important to realize  
that the versatile resistance system has many  
parts and that the assembly process will take  
time. Most people find that by setting aside plenty  
of time, assembly will go smoothly.  
As you assemble the resistance system, make  
sure all parts are oriented as shown in the draw-  
ings.  
The included Allen wrenches  
and the fol-  
lowing tools (not included) are required for  
assembly:  
• Two adjustable wrenches  
• One rubber mallet  
Before beginning assembly, carefully read the  
following information and instructions:  
Assembly requires two persons.  
• One standard screwdriver  
Place all parts in a cleared area and remove the  
packing materials. Do not dispose of the packing  
materials until assembly is completed.  
• One Phillips screwdriver  
• Lubricant, such as grease or petroleum jelly,  
and soapy water.  
For help identifying small parts, use the PART  
IDENTIFICATION CHART. Note: Some small  
parts may have been pre-attached for shipping. If  
a part is not in the parts bag, check to see if it  
has been pre-attached.  
Assembly will be more convenient if you have a  
socket set, a set of open-end or closed-end  
wrenches, or a set of ratchet wrenches.  
1.  
1
Before beginning assembly, make sure that  
you have read and understand the informa-  
tion in the box above. Refer to the PART  
IDENTIFICATION CHART for help identifying  
small parts.  
1
Attach the Base Plate Foot (63) to the Base Plate  
(1) with two M4 x 38mm Screws (100).  
63  
100  
100  
2. Attach a Wheel (65) to a Wheel Insert (64) with an  
M10 x 78mm Button Bolt (99) and an M10 Nylon  
Locknut (103). Do not overtighten the Locknut;  
the Wheel must be able to turn easily.  
2
65  
103  
64  
99  
1
Attach the Wheel Insert (64) to the Base Plate (1)  
with two M4 x 16mm Screws (53) and a Plastic  
Foot (36).  
36  
53  
65  
Attach the other Wheel (65) in the same man-  
ner.  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
3. Insert the Upper Wire Harness (71) through the  
hole in the Upright Cover (3). Pull the lower end  
of the Upper Wire Harness out of the hole in the  
back of the Upright (2).  
3
Attach the Upright Cover (3) and Upright (2) to  
the Base Plate (1) with an M10 x 25mm Button  
Screw (88), an M10 Washer (106), an M10 x  
92mm Button Bolt (83), and an M10 Nylon  
Locknut (103).  
71  
3
2
71  
88  
106  
103  
83  
1
4. Attach the Row Plate (28) to the Upright (2) with  
four M10 x 75mm Button Bolts (84) and four M10  
Nylon Locknuts (103).  
4
2
84  
103  
84  
28  
103  
6
Download from Www.Somanuals.com. All Manuals Search And Download.  
5. Insert the four connectors of the lower wire har-  
ness (C) into the sockets of the Upper Wire  
Harness (71). The connectors should slide easi-  
ly into the sockets and snap into place. If a con-  
nector does not slide easily and snap into place,  
turn the connector over and then insert it.  
5
6
12  
85  
Make sure that the connectors and wires appear  
as shown in the inset drawing. IF THE CONNEC-  
TORS ARE NOT INSERTED PROPERLY, THE  
CONSOLE MAY BE DAMAGED WHEN THE  
POWER IS TURNED ON.  
C
71  
Pull the excess lower wire harness (C) out of  
the Mech Frame (6) and push it and the Upper  
Wire Harness (71) into the Upright (2).  
Tag  
103  
Insert the Mech Frame (6) into the Base Plate (1).  
Attach the Mech Frame to the Upright (2) with a  
1/2” x 25mm Screw (85) and a 1/2” Lock Washer  
(12). Do not tighten the Screw yet.  
Tag  
2
1
Attach the Mech Frame (6) to the Base Plate (1)  
with four M10 Nylon Locknuts (103).  
103  
Tighten the 1/2” x 25mm Screw (85).  
6
6. Attach the Leg Lever Bumper (55) to the Leg (5)  
with two M5 x 56mm Screws (108).  
108  
55  
5
7. Pull the Seat Knob (48) and remove the Seat  
Carriage (44) from the Rail (not shown).  
7
Attach the Seat (45) to the Seat Carriage (44)  
with four M6 x 16mm Screws (41).  
45  
44  
48  
41  
41  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
8. Pull the Seat Knob (48) out and slide the Seat  
Carriage (44) onto the Rail (4) as shown. Engage  
the Knob into a hole in the Rail.  
8
103  
106  
4
Press the Rail Cap (49) onto the Leg (5). Attach  
the Leg to the Rail (4) with two M10 x 64mm  
Button Bolts (80), four M10 Washers (106), and  
two M10 Nylon Locknuts (103).  
48  
44  
Holes on  
this side  
106  
49  
80  
5
9. Attach the Rail Insert (31) inside of the Rail (4)  
with two M10 x 64mm Button Bolts (80), four M10  
Washers (106), and two M10 Nylon Locknuts  
(103). Make sure the Bolts go through the indi-  
cated holes in the Rail Insert.  
9
31  
103  
106  
Holes  
80  
4
106  
106  
10. Lubricate an M10 x 125mm Button Bolt (89) with  
grease. Attach the Rail (4) to the Row Plate (28)  
with the Bolt, two M10 Washers (106), two 31mm  
Spacers (30), and an M10 Nylon Locknut (103).  
Do not overtighten the Locknut; the Rail must  
be able to pivot easily.  
10  
29  
28  
106  
103  
Tighten the Storage Knob (29) into the Row Plate  
(28) and the Rail (4).  
30  
30  
4
106  
89  
Lubricate  
11. Wet a Squat Arm (20) with soapy water. Slide a  
Small Foam Pad (24) and a Short Handgrip (21)  
onto the Squat Arm.  
11  
20  
27  
Repeat with the other Squat Arm (20).  
Tighten the Squat Knob (27) into the Squat  
Carriage (19) and the Squat Arm Pivot Tube (not  
shown).  
20  
19  
24  
21  
8
Download from Www.Somanuals.com. All Manuals Search And Download.  
12. Attach the Squat Backrest (25) to the Squat  
Carriage (19) with four M6 x 16mm Screws (41).  
12  
41  
25  
41  
19  
13. Insert the Squat Pin (66) into the Upright (2).  
Slide the Squat Carriage (19) onto the Upright (2).  
13  
2
19  
66  
14. Attach the Top Frame (37) to the Upright (2) with  
two M10 x 25mm Button Screws (88), an M10 x  
75mm Button Screw (84), three M10 Lock  
Washers (75), and an M10 Washer (106).  
14  
88  
37  
75  
84  
75  
106  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
15. Pull the excess Upper Wire Harness (71) out of  
the Upright (2). Insert the connector on the  
Console (67) into the socket on the Upper Wire  
Harness. The connector should slide easily into  
the socket and snap into place. If the connector  
does not slide easily and snap into place, turn the  
connector over and then insert it.  
15  
114  
71  
2
67  
114  
Make sure that the connector and wires appear  
as shown in the inset drawing. IF THE CONNEC-  
TOR IS NOT INSERTED PROPERLY, THE CON-  
SOLE MAY BE DAMAGED WHEN THE POWER  
IS TURNED ON.  
71  
67  
Push the excess Upper Wire Harness (71) into  
the Upright (2).  
16  
Attach the Console (67) to the Upright (2) with  
four M4 x 70mm Screws (114).  
68  
43  
16. Attach a Large Pulley (14) and the Pulley Plate  
(68) to the Upright (2) with an M12 x 62mm  
Button Bolt (81) and an M12 Nylon Locknut (43).  
Do not tighten the Locknut yet.  
14  
2
17. Pull the upper cable (A), which is attached inside  
of the Mech Frame (not shown), up between the  
Upright (2) and the Pulley Plate (68).  
81  
Attach another Large Pulley (14) to the Upright (2)  
and Pulley Plate (68) with an M12 x 62mm Button  
Bolt (81) and an M12 Nylon Locknut (43). Make  
sure that the upper cable (A) is between the  
two Pulleys.  
17  
A
42  
90  
43  
Hold the 38mm Spacer (90) inside the loop of the  
upper cable (A), and between the Upright (2) and  
the Pulley Plate (68). Attach the Spacer with an  
M10 x 58mm Button Screw (42). Make sure the  
ends of the cable do not wrap around each  
other below the Spacer and the Large Pulleys  
(14) used in steps 16 and 17 (refer to the  
CABLE DIAGRAM on page 20).  
68  
81  
14  
2
18  
Tighten the M12 Nylon Locknuts (43) used in  
steps 16 and 17.  
17  
18  
86  
18. Attach a Small Guide Spacer (18), a Large Guide  
Spacer (17), and two Bar Guides (15) to the  
Upright (2) with an M10 x 152mm Bolt (86).  
15  
Metal  
Cover  
54  
A
2
Pull the upper cable (A) up between the Bar  
Guides (15). Press the metal cover on the cable  
into the groove in the Block Spacer (16). Attach a  
Small Guide Spacer (18), the Block Spacer, the  
two Bar Guides (15), an M10 Thick Washer (54),  
and the two Tethers (70) to the Upright (2) with  
another M10 x 152mm Bolt (86). Do not tighten  
the Bolt yet.  
86  
70  
Groove  
16  
18  
10  
Download from Www.Somanuals.com. All Manuals Search And Download.  
19. Insert the Resistance Bar (9) between the Bar  
Guides (15), and center it on the Block Spacer  
(not shown).  
19  
15  
Remove the paper backing from a Bracket Plate  
(11) and stick it to the end of Resistance Bar (9).  
Press a Pulley Bracket (10) onto the Resistance  
Bar. Screw a 3/8” x 38mm Tension Screw (13)  
into the Pulley Bracket a couple of turns. Make  
sure the hexagonal hole in the Screw is on the  
outside of the Bracket.  
70  
11  
103  
54  
9
10  
Attach a Tether (70) to the Pulley Bracket (10) at  
the upper hole, with an M10 x 64mm Button Bolt  
(80), an M10 Thick Washer (54), and an M10 Nylon  
Locknut (103).  
80  
13  
20  
43  
Repeat on the other side of the Resistance  
Bar (9). Then, tighten the lower M10 x 152mm  
Bolt (86) used in step 18.  
10  
14  
87  
20. Hold a Large Pulley (14) inside the upper cable  
(A). Attach the Pulley to a Pulley Bracket (10)  
with an M12 x 58mm Button Bolt (87) and an M12  
Nylon Locknut (43). Make sure that the cable is  
routed as shown in the CABLE DIAGRAM on  
page 20.  
A
21. Hold a Large Pulley (14) inside the upper cable  
(A). Attach the Pulley to the other Pulley Bracket  
(10) with an M12 x 58mm Button Bolt (87) and an  
M12 Nylon Locknut (43). Make sure that the  
cable is routed as shown in the CABLE DIA-  
GRAM on page 20.  
21  
43  
13  
10  
A
Tighten the two 3/8” x 38mm Tension Screws  
(13) an equal number of turns until the upper  
cable (A) is tight.  
14  
87  
22. Attach a Plastic Foot (36) to the Backrest Frame  
(32) with an M4 x 16mm Screw (53).  
22  
36  
32  
53  
11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
23. Attach the Backrest (35) to the Backrest Frame  
(32) with four M6 x 38mm Screws (105) and four  
M6 Washers (107).  
23  
35  
107  
107  
105  
32  
107  
107  
105  
24. Insert the rod on the Backrest Frame (32) into the  
slot in the Seat Carriage (44). Hold the Backrest  
Frame vertically over the Seat Carriage and  
slide the rod into the slot, as shown in the  
inset drawing.  
24  
32  
Rod  
Slot  
44  
32  
44  
25. Attach the Leg Lever (56) to the Leg (5) with a  
Leg Station Pin (60). Slide a Cotter Pin (113) onto  
the Leg Station Pin.  
25  
5
113  
56  
60  
12  
Download from Www.Somanuals.com. All Manuals Search And Download.  
26. Slide the Pad Tube (50) into the Leg Lever (56).  
Slide two Large Foam Pads (52) onto the Pad  
Tube.  
26  
52  
Attach the other Pad Tube (50) to the Leg  
Lever (56) and the Leg (5) in the same manner.  
56  
5
50  
50  
52  
27. Attach a 90mm Pulley (40) inside of the Leg (5)  
with an M10 x 85mm Button Bolt (92), two M10  
Washers (106), two 22mm Spacers (61), and an  
M10 Nylon Locknut (103).  
27  
5
103  
106  
61  
61  
106  
127  
40  
28. Wrap a High Cable (101) over a 90mm Pulley  
(40). Attach the Pulley to a Pulley Housing (39)  
with an M10 x 44mm Button Bolt (93) and an M10  
Nylon Locknut (103).  
28  
39  
103  
93  
Repeat this step with the other High Cable  
(101) and Pulley Housing (39).  
40  
101  
29. Make sure that all parts have been properly tight-  
ened. The use of the remaining parts will be  
explained in ADJUSTMENTS, beginning on the  
following page.  
Before using the resistance system, turn on  
the console and change the resistance setting  
as described in CONSOLE OPERATION on  
page 18. Refer to TROUBLESHOOTING on  
page 21 and adjust the Crossbar Cable ten-  
sion as described.  
13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ADJUSTMENTS  
This section explains how to adjust the resistance system. See the EXERCISE GUIDELINES on page 22 for  
important information about how to get the most benefit from your exercise program. Also, refer to the accompa-  
nying exercise guide to see the correct form for each exercise.  
Make sure all parts are properly tightened each time the resistance system is used. Replace worn parts immedi-  
ately. The resistance system can be cleaned with a damp cloth and a mild, non-abrasive detergent. Do not use  
solvents. The resistance bar can be cleaned with a vinyl and rubber protectant, available at an automotive or  
department store.  
ATTACHING THE HIGH PULLEYS  
37  
To use a high pulley, slide the hook on the Pulley  
Housing (39) onto an hook on the Top Frame (37).  
Attach the end of the High Cable (101) without the  
ball to the end of the lower cable (B) with a Cable  
Clip (94). Attach the other high pulley in the same  
manner.  
39  
Ball  
Remove the high pulleys when not in use.  
101  
B
94  
USING THE LEG LEVER  
To use the Leg Lever (56), attach it to the Leg (5) with  
a Leg Station Pin (60). Slide a Cotter Pin (113) onto  
the Leg Station Pin.  
56  
113  
5
Route the hook end of the Leg Lever Cable (102)  
under the 90mm Pulley (40) in the Leg (5), and attach  
it to the Leg Lever (56). Make sure the hook is ori-  
ented as shown when attaching it to the Leg  
Lever. Insert a Leg Station Pin (60) into the Leg,  
under the Cable. Slide a Cotter Pin (113) onto the Leg  
Station Pin.  
40  
102  
113  
60  
60  
Hook  
See the inset drawing. Attach a long end of the Leg  
Lever Cable (102) to one end of the lower cable (B)  
with a Cable Clip (94). Attach the other long end of  
the Leg Lever Cable to the other end of the low  
cable in the same manner.  
94  
102  
B
14  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ADJUSTING THE SQUAT ARM  
27  
To adjust the Squat Arm (20), remove the Squat Knob  
(27) from Squat Carriage (19). Move the Arm to the  
up or down position, and reengage the Knob into the  
Squat Carriage.  
19  
20  
ATTACHING THE SQUAT STATION  
To use the squat station, first remove the backrest  
(see ADJUSTING THE BACKREST below). Next,  
adjust the squat arm to the up position (see ADJUST-  
ING THE SQUAT ARM above). Then, insert a Squat  
Pin (66) into the correct hole in the Upright (2).  
Finally, attach each end of the lower cable (B) to the  
Squat Carriage (19) with a Carriage Strap (77) and  
two Cable Clips (94).  
20  
94  
Note: The Squat Pin (66) will determine the lowest  
point to which the Squat Carriage (19) can  
descend. The Squat Carriage should not be able to  
descend so low that the user could become  
trapped under the Squat Arm (20).  
19  
2
77  
66  
94  
B
ADJUSTING THE BACKREST  
35  
The Backrest (35) can be used in a level position or an  
inclined position. To use the Backrest in a level posi-  
tion, secure the Seat Carriage (44) at the adjustment  
hole in the Rail (4) closest to the Leg (not shown) (see  
ADJUSTING THE SEAT on page 16).  
2
To use the Backrest (35) in an inclined position,  
secure the Seat Carriage (44) at one of the other  
adjustment holes in the Rail (4). Rest the Backrest  
against the Upright (2).  
For row exercises, remove the Backrest (35) from the  
Seat Carriage (44). Hold the Backrest vertically over  
the Seat Carriage and lift the rod out of the slot (see  
the inset drawing).  
4
Rod  
32  
Slot  
44  
44  
15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ATTACHING THE ACCESSORIES  
To attach the Lat Bar (82) to the high pulleys, first  
attach the high pulley to the resistance system (see  
ATTACHING THE HIGH PULLEYS on page 14). Then,  
attach the Lat Bar to a High Cable (101) with a Cable  
Clip (94). Attach the Lat Bar to the other High Cable  
in the same manner.  
101  
94  
101  
The Handles (not shown) and the Ankle Strap (not  
shown) can be attached to the High Cables (101) or  
the lower cable (not shown) with Cable Clips (94).  
Attach the Hip Strap (not shown) to the ends of the  
lower cable with two Cable Clips.  
82  
ADJUSTING THE SEAT  
35  
45  
The Seat (45) can be secured at various positions on  
the Rail (4). To move the Seat, pull the Seat Knob  
(48) out as far as it will go and slide the Seat to the  
desired position. Engage the Seat Knob into an  
adjustment hole in the Rail.  
4
44  
To perform row exercises, the hip strap must be  
attached to the mech cable (see ATTACHING THE  
ACCESSORIES above), and the Seat Carriage (44)  
must be able to roll along the Rail (4). First, remove  
the Backrest (35) from the Seat Carriage (see  
ADJUSTING THE BACKREST on page 15). Then,  
pull the Seat Knob (48) out as far as it will go, and  
turn the Knob so that the pin rests at the end of the  
“L”-shaped slot (see the inset drawing).  
48  
Adjustment  
Hole  
Pin  
44  
48  
“L”-Slot  
16  
Download from Www.Somanuals.com. All Manuals Search And Download.  
STORING THE RESISTANCE SYSTEM  
37  
To store the resistance system, first remove the Curl  
Pad (not shown) and the Leg Lever (not shown) from  
the resistance system. Secure the Seat Carriage (44)  
at the position closest to the Leg (5) (see ADJUSTING  
THE SEAT on page 16). Next, remove the Storage  
Knob (29) from the Row Plate (28). Lift the Leg toward  
the Top Frame (37), and tighten the Storage Knob into  
the side of the Row Plate and into the Rail (4).  
Hold in  
this area  
5
44  
To move the resistance system, stand behind the  
Upright (2) and place the toe of your shoe on the end  
of the Base Plate (1) and hold the resistance system  
in the indicated area. Tilt the resistance system back  
onto the Wheels (65) and roll it to the new location.  
2
WARNING:  
Make sure that  
Storage Knob (29) is in place and fully tight-  
ened each time the resistance system is used.  
4
28  
65  
29  
1
17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CONSOLE OPERATION  
FEATURES OF THE CONSOLE  
PLUGGING IN THE RESISTANCE SYSTEM  
Plug the indicated  
end of the  
Transformer (72) into  
the Back Mech  
Cover (8). Plug the  
other end of the  
Transformer into a  
120-volt outlet. All  
indicators and dis-  
Console  
8
72  
plays on the console  
will flash once; the console will then be ready for use.  
The motor may be heard while the resistance system  
calibrates itself. Important: Always plug in the trans-  
former when using the resistance system.  
MANUAL OPERATION  
1. Plug in the transformer.  
Program  
Buttons  
Plug the transformer into a 120-volt outlet (see  
PLUGGING IN THE RESISTANCE SYSTEM  
above). Important: Always plug in the trans-  
former when using the resistance system.  
Main  
Display  
Note: When the power is on, the words MANUAL  
MODE will appear in the main display. To use a pro-  
gram, see PROGRAM OPERATION on page 17. If  
you want to return to the manual mode while the  
console is running a program, press and hold the  
NEXT button.  
Resistance  
Display  
If no buttons are pressed and no cables are pulled  
for ten minutes, the console will go to sleep. Press  
any button to resume exercising.  
Sets  
Display  
2. Select a resistance setting.  
Reps  
Display  
The current resistance setting will appear in the  
resistance display. To select a different resistance  
setting, first make sure that no cables are being  
pulled. Next, press the resistance + and – buttons.  
Each time a button is pressed, the resistance set-  
ting will increase or decrease by 1 pound. To  
change the resistance setting quickly, hold down  
one of the buttons.  
The heart of the resistance system is the digital resist-  
ance training console. The console offers both a manu-  
al mode and nine workout programs. When the manual  
mode is selected, the resistance setting can be  
changed with the touch of a button. When a program is  
selected, the console will guide you through an effec-  
tive upper body, ab and back, or lower body workout.  
Note: While the resistance setting is changing, the  
motor will be heard. To prevent damage to the  
motor, do not pull any of the cables while the  
resistance setting is changing. If a cable is  
pulled, the words RELEASE HANDLES AND  
READJUST RESISTANCE AS DESIRED may  
appear in the main display.  
To use the manual mode of the console, follow the  
steps at the right. To use a program, see page 17.  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Note: The resistance system uses progressive  
resistance. As the resistance bar begins to bend,  
the amount of resistance will increase gradually. As  
the bar bends further, the resistance will increase  
rapidly, up to 340 pounds.  
3. Row for five minutes to warm up.  
When a program is selected, the words CARDIO  
ROW will appear in the main display. To warm up,  
perform the cardio row exercise while the main dis-  
play counts down from 5 minutes.  
3. Enter the numbers of sets and repetitions that  
you plan to complete for an exercise.  
Note: To see the correct form for the cardio row  
exercise, see the included exercise guide. If the  
resistance setting is too high or too low, select a dif-  
ferent resistance setting by pressing the resistance  
+ and – buttons.  
To enter the number of sets that you plan to do,  
press the SETS + and – buttons. To enter the num-  
ber of repetitions that you plan to do, press the  
REPS + and – buttons.  
4. Adjust the resistance setting and the numbers of  
sets and repetitions for the exercise if desired.  
Note: If you do not enter the numbers of sets and  
repetitions that you plan to do, the console will  
count the total number of repetitions that you com-  
plete during your workout.  
The name of an exercise in the program will appear  
in the main display. The recommended resistance  
setting and the recommended numbers of sets and  
repetitions for the exercise will appear in the three  
displays below the main display.  
4. Perform the exercise.  
If you have entered numbers of sets and repeti-  
tions, the console will count down the repetitions  
and sets you have completed. When you complete  
the exercise, repeat steps 2 and 3 above for the  
next exercises.  
The recommended resistance setting and the rec-  
ommended numbers of sets and repetitions may be  
too high or too low for you, depending on such fac-  
tors as your body size and your physical condition. If  
desired, adjust the resistance setting and the num-  
bers of sets and repetitions by pressing the + and –  
buttons below each display.  
5. Unplug the transformer.  
When you complete your workout, unplug the trans-  
former from the 120-volt outlet.  
5. Perform the exercise.  
As you perform the exercise, the console will count  
down the numbers of sets and repetitions you have  
completed.  
PROGRAM OPERATION  
1. Plug in the transformer.  
When you complete the exercise, the word REST-  
ING will appear in the main display. It is recom-  
mended that you rest while the main display counts  
down.  
Plug the transformer into a 120-volt outlet (see  
PLUGGING IN THE RESISTANCE SYSTEM on  
page 16). Important: Always plug in the trans-  
former when using the resistance system.  
6. Perform the remaining exercises in the program.  
Note: If no buttons are pressed and no cables are  
pulled for ten minutes, the console will go to sleep.  
Press any button to resume exercising.  
After you have completed an exercise in the pro-  
gram, press the NEXT button and the name of the  
next exercise will appear in the main display. Repeat  
steps 4 and 5 above for the exercise.  
2. Select a program.  
When the power is on, the words SELECT PRO-  
GRAM will appear in the main display. To select a  
program, press one of the nine program buttons.  
The indicator on the button you press will light.  
Note: The program may include the same exercise  
twice, with different resistance settings and different  
numbers of sets and repetitions. If you wish to skip  
any part of the program, press the NEXT button to  
advance to the next part of the program.  
Note: The console offers three upper body pro-  
grams, three ab and back programs, and three  
lower body programs. If you wish to exercise your  
upper body and if your goal is to lose weight, for  
example, press the LOSE WEIGHT button below  
the words UPPER BODY PROGRAMS.  
When you complete the program, the words WORK-  
OUT COMPLETE will appear in the main display.  
7. Unplug the transformer.  
When you complete your workout, unplug the trans-  
former from the 120-volt outlet.  
19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
CABLE DIAGRAM  
The cable diagram shows the proper routing of the  
upper cable (A). Use the diagram to make sure that  
the cable has been assembled correctly. If the cable  
has not been correctly routed, the resistance system  
will not function properly and damage may occur. The  
numbers show the correct route for the cable. Make  
sure that the ends of the cable do not wrap  
around each other between positions 1 and 2, and  
5 and 6.  
Upper Cable (A)  
4
5
2
3
1
6
20  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TROUBLESHOOTING  
ADJUSTING THE CABLE TENSION  
13  
When the resistance setting changes, the motor will  
be heard. To prevent damage to the motor, do not  
pull any of the cables while the resistance setting  
is changing. If a cable is pulled, the words  
RELEASE HANDLES AND READJUST RESIST-  
ANCE AS DESIRED may appear in the main display  
on the console.  
If this message is displayed repeatedly but no cable  
is being pulled, there may be too much tension on the  
upper cable (A). Adjust the tension as described  
below.  
13  
A
To decrease the tension on the upper cable (A), turn  
the two 3/8” x 38mm Tension Screws (13) twice,  
counterclockwise. Select the desired resistance set-  
ting. Repeat this step if necessary.  
RECALIBRATING THE CONSOLE  
To recalibrate the Console (67), first plug in the resist-  
ance system (see PLUGGING IN THE RESISTANCE  
SYSTEM on page 18). Then, press and hold the  
NEXT button and the MOTORIZED WEIGHT  
ADJUSTMENT + button for five seconds. When the  
buttons are released, a number will appear in the  
REPS display. Press the NEXT button again, then  
press the MOTORIZED WEIGHT ADJUSTMENT +  
button; this will start the recalibration process. This  
may take a few minutes as the motor moves between  
the lowest and highest resistance settings. When the  
motor finishes, unplug the transformer from the 120-  
volt outlet.  
67  
The Console (67) will be recalibrated. Use the resist-  
ance system as described in the CONSOLE OPERA-  
TION section, starting on page 18.  
CLEANING THE BAR GUIDES  
Over time, dust may build up on the Bar Guides (15),  
causing a squeaking noise as the resistance system  
is used. If this occurs, wipe off the Bar Guides with a  
damp cloth and a mild, non-abrasive detergent. Do not  
use solvents.  
15  
21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
EXERCISE GUIDELINES  
THE FOUR BASIC TYPES OF WORKOUTS  
PERSONALIZING YOUR EXERCISE PROGRAM  
Muscle Building  
To increase the size and strength of your muscles,  
Determining the exact length of time for each workout,  
as well as the number of repetitions or sets completed,  
push them close to their maximum capacity. Your mus- is an individual matter. It is important to avoid overdo-  
cles will continually adapt and grow as you progres-  
sively increase the intensity of your exercise. You can  
adjust the intensity level of an individual exercise in  
two ways:  
• by changing the amount of resistance used  
• by changing the number of repetitions or sets per-  
formed. (A “repetition” is one complete cycle of an  
exercise, such as one sit-up. A “set” is a series of  
repetitions.)  
ing it during the first few months of your exercise pro-  
gram. You should progress at your own pace and be  
sensitive to your body’s signals. If you experience pain  
or dizziness at any time while exercising, stop immedi-  
ately and begin cooling down. Find out what is wrong  
before continuing. Remember that adequate rest and a  
proper diet are important factors in any exercise pro-  
gram.  
WARMING UP  
The proper amount of resistance for each exercise  
depends upon the individual user. You must gauge  
your limits and select the amount of resistance that is  
Begin each workout with 5 to 10 minutes of stretching  
and light exercise to warm up. Warming up prepares  
right for you. Begin with 3 sets of 8 repetitions for each your body for more strenuous exercise by increasing  
exercise you perform. Rest for 3 minutes after each  
set. When you can complete 3 sets of 12 repetitions  
without difficulty, increase the amount of resistance.  
circulation, raising your body temperature and deliver-  
ing more oxygen to your muscles.  
WORKING OUT  
Toning  
You can tone your muscles by pushing them to a mod- Each workout should include 6 to 10 different exercis-  
erate percentage of their capacity. Select a moderate  
amount of resistance and increase the number of rep-  
etitions in each set. Complete as many sets of 15 to  
20 repetitions as possible without discomfort. Rest for  
1 minute after each set. Work your muscles by com-  
es. Select exercises for every major muscle group,  
emphasizing areas that you want to develop most. To  
give balance and variety to your workouts, vary the  
exercises from session to session.  
pleting more sets rather than by using high amounts of Schedule your workouts for the time of day when your  
resistance.  
energy level is the highest. Each workout should be  
followed by at least one day of rest. Once you find the  
schedule that is right for you, stick with it.  
Weight Loss  
To lose weight, use a low amount of resistance and  
increase the number of repetitions in each set.  
Exercise for 20 to 30 minutes, resting for a maximum  
of 30 seconds between sets.  
EXERCISE FORM  
Maintaining proper form is an essential part of an  
effective exercise program. This requires moving  
through the full range of motion for each exercise, and  
Cross Training  
Cross training is an efficient way to get a complete and moving only the appropriate parts of the body.  
well-balanced fitness program. An example of a bal-  
anced program is:  
• Plan strength training workouts on Monday,  
Wednesday, and Friday.  
• Plan 20 to 30 minutes of aerobic exercise, such as  
running on a treadmill or riding on an elliptical or  
exercise bike, on Tuesday and Thursday.  
Exercising in an uncontrolled manner will leave you  
feeling exhausted. On the exercise guide accompany-  
ing this manual you will find photographs showing the  
correct form for several exercises, and a list of the  
muscles affected. Refer to the muscle chart on page  
23 to find the names of the muscles.  
• Rest from both strength training and aerobic exercise The repetitions in each set should be performed  
for at least one full day each week to give your body  
time to regenerate.  
smoothly and without pausing. The exertion stage of  
each repetition should last about half as long as the  
return stage. Proper breathing is important. Exhale  
The combination of strength training and aerobic exer- during the exertion stage of each repetition and inhale  
cise will reshape and strengthen your body, plus devel- during the return stroke. Never hold your breath.  
op your heart and lungs.  
22  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Rest for a short period of time after each set. The  
ideal resting periods are:  
• Rest for three minutes after each set for a muscle  
building workout.  
slowly as you stretch and do not bounce. Ease into  
each stretch gradually and go only as far as you can  
without strain. Stretching at the end of each workout  
is an effective way to increase flexibility.  
• Rest for one minute after each set for a toning work-  
out.  
STAYING MOTIVATED  
• Rest for 30 seconds after each set for a weight loss  
workout.  
Plan to spend the first couple of weeks familiarizing  
yourself with the equipment and learning the proper  
form for each exercise.  
For motivation, keep a record of each workout. List the  
date, the exercises performed, the resistance used,  
and the numbers of sets and repetitions completed.  
Record your weight and key body measurements at  
the end of every month. Remember, the key to achiev-  
ing the greatest results is to make exercise a regular  
and enjoyable part of your everyday life.  
COOLING DOWN  
End each workout with 5 to 10 minutes of stretching.  
Include stretches for both your arms and legs. Move  
MUSCLE CHART  
O
A. Sternomastoid (neck)  
A
B. Pectoralis Major (chest)  
C. Biceps (front of arm)  
D. Obliques (waist)  
P
L
Q
B
E. Brachioradials (forearm)  
F. Hip Flexors (upper thigh)  
G. Abductor (outer thigh)  
H. Quadriceps (front of thigh)  
I. Sartorius (front of thigh)  
J. Tibialis Anterior (front of calf)  
K. Soleus (front of calf)  
R
S
C
D
E
T
F
M
N
U
L. Anterior Deltoid (shoulder)  
M. Rectus Abdominus (stomach)  
N. Adductor (inner thigh)  
G
H
I
V
O. Trapezius (upper back)  
P. Rhomboideus (upper back)  
Q. Posterior Deltoid (shoulder)  
R. Triceps (back of arm)  
S. Latissimus Dorsi (mid back)  
T. Spinae Erectors (lower back)  
U. Gluteus Medius (hip)  
W
X
J
K
V. Gluteus Maximus (buttocks)  
W. Hamstring (back of leg)  
X. Gastrocnemius (back of calf)  
23  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PART IDENTIFICATION CHART—Model No. 831.153971  
R0304A  
M10 x 58mm Button Screw (42)  
M12 x 58mm Button Bolt (87)  
M5 x 56mm Screw (108)  
M12 x 62mm Button Bolt (81)  
M10 x 44mm Button Bolt (93)  
M10 x 64mm Button Bolt (80)  
M6 x 38mm Screw (105)  
M4 x 70mm Screw (114)  
M4 x 38mm Screw (100)  
M10 x 75mm Button Bolt (84)  
M10 x 25mm Button Screw (88)  
M10 x 78mm Button Bolt (99)  
1/2" x 25mm Screw (85)  
M10 x 85mm Button Bolt (92)  
M6 x 16mm Screw (41)  
M10 x 92mm Button Bolt (83)  
M4 x 16mm Screw (53)  
M10 x 125mm Button Bolt (89)  
M10 x 152mm Bolt (86)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
M10 Nylon Locknut (103)  
1/2" Lock Washer (12)  
M12 Nylon Locknut (43)  
22mm Spacer (61)  
M10 Thick Washer (54)  
M10 Washer (106)  
31mm Spacer (30)  
M10 Lock Washer (75)  
M6 Washer (107)  
38mm Spacer (90)  
3/8" x 38mm Tension Screw (13)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PART LIST—Model No. 831.153971  
R0304A  
Key No. Qty. Description  
Key No. Qty. Description  
Key No. Qty. Description  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
1
1
1
1
1
1
1
1
1
2
2
1
2
Base Plate  
Upright  
Upright Cover  
Rail  
Leg  
44  
45  
46  
47  
48  
49  
50  
51  
1
1
1
1
1
1
2
4
Seat Carriage  
Seat  
Pop Pin  
Knob Spring  
Seat Knob  
Rail Cap  
Pad Tube  
19mm Round  
Inner Cap  
Large Foam Pad  
M4 x 16mm Screw  
M10 Thick Washer  
Leg Lever Bumper  
Leg Lever  
Leg Lever Bushing  
Leg Station Cap  
Curl Knob  
Leg Station Pin  
22mm Spacer  
Leg Outer Cap  
Base Plate Foot  
Wheel Insert  
Wheel  
85  
1
1/2” x 25mm  
Screw  
86  
87  
2
2
M10 x 152mm Bolt  
M12 x 58mm  
Button Bolt  
M10 x 25mm  
Button Screw  
M10 x 125mm  
Button Bolt  
38mm Spacer  
Reed Sensor  
M10 x 85mm  
Button Bolt  
M10 x 44mm  
Button Bolt  
Mech Frame  
Front Mech Cover  
Back Mech Cover  
Resistance Bar  
Pulley Bracket  
Bracket Plate  
1/2” Lock Washer  
3/8” x 38mm  
Tension Screw  
Large Pulley  
Bar Guide  
Block Spacer  
Large Guide  
Spacer  
Small Guide  
Spacer  
88  
89  
3
1
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
4
9
3
1
1
2
1
1
2
2
2
1
2
2
1
1
1
1
2
1
90  
91  
92  
1
1
1
93  
4
14  
15  
16  
17  
4
2
1
1
94  
95  
96  
97  
98  
99  
4
2
2
1
1
2
Cable Clip  
Long Handle  
Short Handle  
Hip Strap  
Ankle Strap  
M10 x 78mm  
Button Bolt  
M4 x 38mm Screw  
High Cable  
Leg Lever Cable  
M10 Nylon  
Locknut  
M10 x 34mm  
Button Bolt  
M6 x 38mm Screw  
M10 Washer  
M6 Washer  
M5 x 56mm Screw  
M4 x 7mm  
Machine Screw  
45mm Square  
Inner Cap  
M4 x 20mm Screw  
M4 x 5mm Screw  
(Round Head)  
Cotter Pin  
M4 x 70mm Screw  
11mm Spacer  
User’s Manual  
Exercise Guide  
Large Allen  
18  
2
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
1
2
4
1
2
2
1
8
1
1
1
2
1
1
1
2
Squat Carriage  
Squat Arm  
100  
101  
102  
103  
2
2
1
Squat Pin  
Console  
Short Handgrip  
Squat Pivot Tube  
Squat Arm Roll Pin  
Small Foam Pad  
Squat Backrest  
Carriage Wheel  
Squat Knob  
Row Plate  
Storage Knob  
31mm Spacer  
Rail Insert  
Backrest Frame  
Backrest Cap  
25mm Square  
Inner Cap  
Backrest  
Plastic Foot  
Top Frame  
38mm Round  
Inner Cap  
Pulley Housing  
90mm Pulley  
M6 x 16mm Screw  
M10 x 58mm  
Button Screw  
M12 Nylon  
Pulley Plate  
Cable Guide  
Tether  
Upper Wire  
Harness  
Transformer  
Pulley Pivot  
Bracket  
Pivot Bracket  
Bushing  
M10 Lock Washer  
M5 x 35mm Screw  
Carriage Strap  
M10 x 40mm  
Button Bolt  
16mm Spacer  
M10 x 64mm  
Button Bolt  
31  
104  
4
105  
106  
107  
108  
109  
4
14  
4
2
2
72  
73  
1
2
74  
2
75  
76  
77  
78  
3
1
2
4
110  
1
111  
112  
4
2
35  
36  
37  
38  
1
3
1
2
79  
80  
4
6
113  
114  
115  
#
#
#
2
4
4
1
1
1
81  
2
M12 x 62mm  
Button Bolt  
Lat Bar  
M10 x 92mm  
Button Bolt  
M10 x 75mm  
Button Bolt  
39  
40  
41  
42  
2
5
8
1
82  
83  
1
1
Wrench  
Small Allen  
Wrench  
#
1
84  
5
43  
4
Locknut  
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. See the back cover  
of the user’s manual for information about ordering replacement parts. If a part is missing, call toll-free  
1-877-992-5999.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
EXPLODED DRAWING—Model No. 831.153971  
R0304A  
Download from Www.Somanuals.com. All Manuals Search And Download.  
FULL TEN-YEAR WARRANTY  
For ten years from the date of purchase, if failure occurs due to defect in material or workmanship in  
this RESISTANCE SYSTEM EXERCISER, contact the nearest Sears Service Center throughout the  
United States and Sears will repair or replace the RESISTANCE SYSTEM EXERCISER, free of charge.  
The resistance bar will be replaced for the lifetime of the product.  
This warranty does not apply when the RESISTANCE SYSTEM EXERCISER is used commercially or  
for rental purposes; or if damage is caused by freight damage, abuse, misuse, improper or abnormal  
usage or unauthorized repairs.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state  
to state.  
Sears, Roebuck and Co., Dept 817WA, Hoffman Estates, IL 60179  
Part No. 207614 R0304A  
Printed in China © 2003 ICON Health & Fitness, Inc.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Weil McLain Boiler PFG Series User Manual
Weslo Treadmill WLTL193060 User Manual
Westcott Camera Accessories 1876 User Manual
Western Digital Computer Drive AC2540 User Manual
Whirlpool Oven GY398LXPB02 User Manual
Williams Furnace 4505621 User Manual
Xantech Radio RF2IR2W User Manual
Yamaha Stereo Amplifier DSP A595 User Manual
Yamaha Stereo Receiver HTR 5830 User Manual
Zanussi Dishwasher 132519 User Manual