Toshiba Printer B EV4 User Manual

TOSHIBA Thermal Printer  
B-EV4 SERIES  
Printer Manual  
Document No. EO18-33025  
Original  
Nov, 2008  
(Revised  
)
This manual includes the contents of the Product Description, and Maintenance Manual.  
PRINTED IN JAPAN  
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1. OUTLINE  
EO18-33025  
1.1 Feature of the B-EV4D/EV4T  
1. OUTLINE  
1.1 Feature of the B-EV4D/EV4T  
1.1.1 Front View  
(1) B-EV4D  
STATUS Lamp  
Media View Window  
FEED Button  
Media Outlet  
Top Cover Release Button  
SD Card  
Slot Cover  
SD Card Slot  
STATUS Lamp  
(2) B-EV4T  
Media View Window  
FEED Button  
Media Outlet  
Top Cover Release Button  
SD Card  
Slot Cover  
SD Card Slot  
1-1  
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1. OUTLINE  
EO18-33025  
1.1 Feature of the B-EV4D/EV4T  
1.1.2 Rear View  
Fanfold paper slot  
Ethernet interface  
USB Interface  
Connector  
Power Switch  
Parallel Interface  
Connector (Centronics)  
Power Jack  
Serial Interface Connector (RS-232C)  
1.1.3 Interior  
(1) B-EV4D  
Print Head  
Top Cover  
Media Holder  
Feed Gap Sensor  
(Receiver)  
Media Holder Lock Switch  
Cover Open Sensor  
Media Guide  
Adjustment Dial  
Black Mark Sensor  
Feed Gap Sensor  
(Transmitter)  
Media Guide  
Platen  
1-2  
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1. OUTLINE  
EO18-33025  
1.1 Feature of the B-EV4D/EV4T  
(2) B-EV4T  
Ribbon Access Cover  
Ribbon Rewind Gear  
Print Head  
Top Cover  
Feed Gap Sensor  
(Receiver)  
Spring Guide Wheel (Take-up side)  
Media Holder  
Media Holder  
Lock Switch  
Spring Guide Wheel (Supply side)  
Media Guide  
Cover Open  
Sensor  
Platen  
Feed Gap Sensor (Transmitter)  
Black Mark Sensor  
Media Guide  
Adjustment Dial  
1-3  
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1. OUTLINE  
EO18-33025  
1.2 Indication of the Model Name  
1.2 Indication of the Model Name  
B - E V 4 D - G S 14 - QM - R  
RoHS compliance model  
Destination country/Region code  
QM: Standard for World Wide  
Interface  
14: USB, Serial, Parallel and Ethernet  
Issue mode  
S: Standard  
Dot density of the print haed.  
G: 8dots/mm (203dpi)  
T: 12dots/mm (300dpi)  
Print mode  
D: Direct thermal print  
T: Thermal transfer print  
Print width  
4: 4inch  
1-4  
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1. OUTLINE  
EO18-33025  
1.3 Basic Specifications  
1.3 Basic Specifications  
Model  
B-EV4D  
B-EV4T  
Construction  
Double walled casing & Clam shell design  
General  
Maintenance  
No tool required to repair thermal head and platen  
No roll spindle & No paper holder spring  
Characteristics  
Paper holder  
Direct thermal printing  
Direct thermal/thermal transfer  
printing  
Printer  
Print method  
characteristics  
GS model: 203 dpi (8 dots/mm)  
Resolution  
TS model 300 dpi (12 dots/mm)  
GS model: 203 dpi Max. 4.25” (108 mm)  
Print width  
TS model: 300 dpi Max. 4.17”(106mm)  
GS model: 203 dpi, Max. 39” (999 mm)  
TS model: 300 dpi, Max. 39” (999 mm)  
GS model: 203 dpi, 2, 3, 4, 5”/sec, 2, 3 ips for peel-off  
TS model: 300 dpi, 2, 3, 4”/sec, 2 ips for peel-off  
8 MB SDRAM  
Print length  
Print Speed  
RAM  
Flash ROM  
User area  
4 MB  
832 KB  
Optional memory  
Media sensors  
SD Card  
Feed gap sensor  
Black mark sensor  
Cover open (Reflective)  
Ribbon end (Reflective encoder sensor)  
I/F (User installable) RS-232C (Max. 115.2Kbps)  
Centronics (SPP)  
USB 2.0 (Support Full Speed)  
LAN 10/100Base  
Barcode Linear  
(Same as B-SA4  
series)  
UPC-A, UPC-E, EAN8/13,  
UPC-A add on 2&5,  
EAN-8/13 add on 2&5,  
Code39, Code93,  
Code128, EAN128,  
NW7, MSI,  
Industrial 2 of 5,  
ITF, Postnet,  
RM4SCC, KIX-code,  
Plessey, RSS14  
Printer Language  
2D Barcode  
(Same as B-SV4  
series)  
TPCL (Refer to External Equipment I/F manual)  
Data Matrix, PDF417  
Maxicode, QR code  
Micro PDF417  
1-5  
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1. OUTLINE  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
1.3 Basic Specifications  
Model  
B-EV4D  
B-EV4T  
Printer  
characteristics Fonts  
Bitmap: Alpha-numeric 20 types + Kanji 4 types  
Outline: 2 types  
Writable characters, Optional TTF  
LED  
Key  
One LED w/ 3 colors (w/ silk screen print of “STATUS”)  
Feed key (w/ silk screen print of “ FEED”)  
Switch  
Power S/W  
Media  
Label width  
1” (25.4 mm) to 4.41” (112 mm)  
characteristics  
203 dpi: 0.6” (15 mm) to 39” (999 mm)  
300 dpi: 0.6” (15mm) to 39” (999 mm)  
Label length  
Label length (Strip  
mode)  
Label length (Cutter  
mode)  
25.4~152.4 mm (1”~6”)  
25.4~999 mm (1”~39”)  
Roll diameter  
Core diameter  
Media thickness  
Max. 5” (127 mm)  
1” (25.4 mm) to 1.5” (38 mm)  
0.0024” (0.06 mm) to 0.0075” (0.19 mm)  
Roll-fed, Fanfold, Die-cut,  
Media types  
Continuous, Tag stock, Receipt  
Ribbon  
characteristics  
Outside diameter  
Standard length  
----------  
----------  
Max. 40 mm  
110 m  
1.33” (33.8 mm) to 4.30” (110  
mm)  
0.5” (12.7 mm)  
Ribbon width  
----------  
----------  
ID core  
Operating  
temperature  
Operating  
41 degF (5 degC) to 104 degF (40 degC)  
characteristics  
Storage temperature -40 degF (-40 degC) to 140 degF (60 degC)  
Operating humidity  
Storage humidity  
25 to 85 % (Non-condensing R.H)  
10 to 90 % (Non-condensing R.H)  
AC Adapter: 100-240 VAC, 50/60 Hz ± 10%  
Power consumption  
G Type (203dpi) During standby: 100mA (2.4W)  
During a print job: 3A (72W)  
T Type (300dpi) During standby: 100mA (2.4W)  
During a print job: 2.5A (60W)  
Rush Current  
Electrical  
110V input:  
220V inpt:  
FCC Class B  
C-Tick  
45A  
90A  
Agency approvals  
CE  
TUV  
UL, cUL  
CCC  
VCCI Class B (Japanese model), PSE (AC adapter, Japanese  
model)  
RoHS  
WEEE  
Environmental  
complaint  
1-6  
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1. OUTLINE  
EO18-33025  
1.3 Basic Specifications  
Model  
B-EV4D  
7.8” (198 mm)  
B-EV4T  
7.8” (198 mm)  
Width  
Height  
Depth  
Weight  
Physical  
6.7” (169.5 mm)  
10.2” (258 mm)  
2.5Kg or less  
6.8” (173 mm)  
10.2” (258 mm)  
2.5Kg or less  
characteristics  
Related products Options  
Full cutter module (B-EV204-F-QM-R)  
Partial cutter module (B-EV204-P-QM-R)  
Strip module (B-EV904-H-QM-R)  
External Media Holder (B-EV904-PH-QM-R)  
AC Adapter Cover Kit (B-EV904-AC-QM-R)  
Start–up CDROM  
Accessories  
Power Adapter  
Supply Loading Instruction  
Safety Precautions  
1-7  
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1. OUTLINE  
EO18-33025  
1.4 Key and LED  
1.4 Key and LED  
STATUS Lamp  
FEED Button  
The [FEED] button operates as FEED button or PAUSE button depending on the printer statuses.  
Pressing this button when the printer is in online state causes a media feed.  
As the FEED button  
As the PAUSE button  
Pressing this button after removing a cause of an error returns the printer to  
online state.  
Pressing this button during printing stops printing after completing the current  
label. The printer resumes printing when this button is pressed again.  
The indicator lamp lights up or flashes in different colors depending on the printer statuses. The main  
indicator lamp statuses and the corresponding printer statuses are shown inside the top cover.  
Color  
Green  
Status  
Lights up  
Printer status  
Stand-by  
Green  
Green  
Green/Red  
Red  
Flashes fast  
Flashes slowly  
Flashes slowly  
Lights up  
Communicating with a host.  
Printing is temporarily stopped (paused).  
The print head temperature exceeded the upper limit.  
A communication error occurred. (Only when the RS-232C is used.)  
A paper jam occurred.  
Red  
Flashes fast  
Flashes at  
medium speed  
Flashes slowly  
The media is ended.  
Red  
Red  
An issue or feed was attempted with the top cover opened.  
A paper jam occurred din the cutter unit. (Only when the cutter unit is  
fitted.)  
Orange  
Flashes fast  
Flashes at  
medium speed  
Unlit  
The ribbon is ended.  
Orange  
None  
The top cover is open.  
1-8  
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1. OUTLINE  
EO18-33025  
1.5 Supply Specifications  
1.5 Supply Specifications  
1.5.1 Media Type  
The table below shows the size and shape of the media that can be used on this printer.  
Black Mark  
(on reverse side)  
Black Mark  
(on reverse side)  
Tag paper  
Label  
g
e
g
Cut position  
e
f
Feed Direction  
d
c
h
d
c
Unit: mm (inch)  
Issue mode  
Batch mode  
Strip mode  
Cut mode  
Item  
c Width including backing paper  
d Media width  
25.4 to 112 (1.0 to 4.41)  
22.4 to 109 (0.88 to 4.29)  
25.4 to 152.4  
10 to 999  
(0.39 to 39.3)  
10 to 457.2  
(0.39 to 18.0)  
10 to 999  
(0.39 to 39.3)  
10 to 457.2  
(0.39 to 18.0)  
8 to 997  
25.4 to 999  
(1.0 to 39.3)  
25.4 to 457.2  
(1.0 to 18.0)  
25.4 to 999  
(1.0 to 39.3)  
25.4 to 457.2  
(1.0 to 18.0)  
19.4 to 993  
(1.0 to 39.1)  
19.4 to 451.2  
(1.0 to 17.76)  
6.0 to 10.0  
203 dpi  
(1.0 to 6)  
25.4 to 152.4  
(1.0 to 6)  
Label  
Tag  
300 dpi  
203 dpi  
300 dpi  
203 dpi  
300 dpi  
e Media pitch  
-----  
-----  
23.4 to 150.4  
(0.92 to 5.92)  
23.4 to 150.4  
(0.92 to 5.92)  
(0.31 to 39.25)  
8 to 455.2  
(0.31 to 17.9)  
f Media length  
g Gap/black mark length  
2.0 to 10.0 (0.08 to 0.39)  
(0.24 to 0.39)  
h Black mark width  
Thickness  
Min. 8.0 (0.31)  
0.06 to 0.19 (0.0024 to 0.0075)  
Ø127 (5)  
Max. outer roll diameter  
Ø214 (8.42): When the optional External Media Roll Hanger is used.  
Outside (standard), Inside (Refer to NOTE 3)  
Roll direction  
Inner core diameter  
25.4 to 38.1, or 76.2 (1 to 1.5, or 3) (See NOTE 2.)  
1-9  
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1. OUTLINE  
EO18-33025  
1.5 Supply Specifications  
NOTES:  
1. To ensure print quality and print head life use only TOSHIBA TEC approved media.  
2. When using a media roll of 76.2-mm (3”) inner core diameter, the 3”-Diameter Media Shaft included in  
the optional External Media Roll Hanger is required.  
3. Precaution for use of labels  
When labels are used for printing, please only use outside wound labels.  
Use of an inside wound label causes a paper jam.  
Outside wound  
Usable  
Inside wound  
Not usable  
Usable  
Label  
Tag Paper  
Usable  
1.5.2 Detection Area of the Transmissive Sensor  
The Transmissive sensor is fixed and positioned at 6.35 mm right of the center of the media path.  
The Transmissive Sensor detects a gap between labels, as illustrated below.  
Sensor position  
Area to be detected.  
Sensor position  
Print side  
Label  
Gap  
Min. 2 mm  
(Min. 6 mm:  
cut mode)  
Label  
Min. 8 mm  
Media feed direction  
6.35mm  
1.5.3 Detection Area of the Reflective Sensor  
The figure below illustrates the relation between the head effective print width and media width.  
(for GS14 Type)  
Out of print range  
Out of print range  
Print head element  
108.0 mm±0.2mm  
2 mm  
2 mm  
(Head Effective Print Range)  
112.0 mm (Max. media width)  
(for TS14 Type)  
Out of print range  
Out of print range  
Print head element  
106.0 mm±0.2mm  
3 mm  
3 mm  
(Head Effective Print Range)  
112.0 mm (Max. media width)  
1-10  
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1. OUTLINE  
EO18-33025  
1.5 Supply Specifications  
The figure below shows the effective print area on the media.  
Start line  
1mm  
1.5mm from the left edge of media  
1.5mm from the right edge of media  
Guaranteed print area  
1mm  
Media feed direction  
Media width  
(Backing paper width is not included.)  
NOTES:  
1. Be sure not to print on the 1.5-mm wide area from the media edges (shaded area in the above figure).  
2. The centre of media should be positioned at the centre of the print head.  
3. Print quality is not guaranteed within 3 mm from the print head stop position (including 1-mm slow-up.)  
4. Average print (black) rate should be 15% or less. For bar code print area, the print rate should be 30%  
or less.  
5. Line weight should be 3 to 12 dots.  
1.5.4 Ribbon  
Type  
Spool type  
Width  
33.8 mm to 110 mm  
Length  
Depends on its thickness and outside diameter of core.  
Max. outside diameter  
Inside diameter of core  
Roll direction  
40 mm  
12.7 mm  
Outside  
NOTES:  
1. To ensure print quality and print head life use only TOSHIBA TEC specified ribbons.  
2. Too much difference in width between media and ribbon may cause ribbon wrinkles. To avoid ribbon  
wrinkles use a ribbon for proper media width shown in the above table. Do not use a ribbon that is  
narrower than media.  
3. When discarding ribbons, please follow the local rule.  
1-11  
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2. ELECTRONICS SPECIFICATIONS  
EO18-33025  
2.1 Block Diagram  
2. ELECTRONIC SPECIFICATIONS  
2.1 Block Diagram  
2-1  
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2. ELECTRONICS SPECIFICATIONS  
EO18-33025  
2.2 Main PC Board Layout  
2.2 Main PC Board Layout  
U12: Serial Interface Controller  
JP4: Parallel (Centronics)  
JP7: Serial (RS-232C)  
DC Jack  
JP9: USB  
SW1: Power Switch  
JP3: Ethernet  
(10BASET/100BASETX)  
JP12: Print Head  
GS model: 203dpi  
Ground Terminal  
JP30: Print Head  
TS model: 300dpi  
U8: Ethernet Transceiver  
U6: SDRAM  
U5: Flash ROM  
U2: 32bit RISC CPU  
AT91SAM9260  
U25: Amplifier  
(Reset Detect)  
JP2: SD Card Slot  
U22: DC/DC Converter  
U33: Regulator  
U24: Regulator  
U23: DC/DC Converter  
U19: Stepping Motor Driver  
U18: Stepping Motor Driver  
JP14: Stepping Motor  
JP24: Thermistior  
(Stepping Motor)  
JP35: Cutter Module  
JP20: Ribbon End Sensor  
(B-EV4T model)  
JP28: Feed Key/Status LED  
JP34: Feed Gap Sensor (Upper)  
JP19: Strip Module  
JP16: Cover Open Sensor  
JP17: Black Mark Sensor  
JP29: Feed Gap Sensor (Lower)  
2-2  
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2. ELECTRONICS SPECIFICATIONS  
EO18-33025  
2.3 Description of the Main PC Board  
2.3Description of the MAIN PC Board  
This PC board, the brain of the printer, is comprised of the following components.  
32bit RISC CPU (U2):  
Type: AT91SAM9260  
The 32bit RISC CPU operates the following processing:  
Controlling the interfaces  
Serial Interface (RS-232C)  
Parallel Interface (Centronics)  
Eternet (10BASET/100BASETX)  
Controlling the Status LED  
Detect the [Feed] key  
Controlling the read/write operation on the memory  
Flash ROM  
SDRAM  
SD Card  
Controlling the options  
Cutter Module  
Strip Module  
Control and detect sensor statuses  
Ribbon Sensor  
Cover Open Sensor  
Feed Gap Sensor  
Black Mark Sensor  
Motor Temperature Thermistor  
Controlling the Print Head  
Flash ROM (U5):  
Type: MX29LV320CBTC-70G  
Capacity: 32M bit  
The programmed data of the boot program, main program, C/G, writable  
character are written into the flash ROM.  
SDRAM (U6):  
Type: IS42S16400B-6TL  
Capacity: 64M bit  
It is used for drawing the print data and used as a work area.  
2-3  
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2. ELECTRONICS SPECIFICATIONS  
EO18-33025  
2.3 Description of the Main PC Board  
DC/DC Converter (U22, 23):  
Type: TS34063  
It generates the voltages (+5V, +3.3V) from the power supply voltage  
(AC adapter).  
+5V and +3.3V are used as the operating voltage for each circuit.  
Eternet Transceiver (U8):  
Regulator (U24, U33):  
Type: DM9161  
This IC is used for controlling the Ethernet (10BASET/10BASETX).  
Type: TS68N28CX5, TS9007DCX  
It generates the voltages (+1.8) from the DC/DC converter voltage  
(+3.3V).  
Stepping Motor Driver (U18, U19): Type: PBL3717  
This IC is used for controlling the Stepping Motor.  
Serial Interface Controller (U12):  
Type: SP3232ECY  
This IC is used for controlling the Serial Interface (RS-232C).  
Reset detect circuit (U25):  
Type: TS358  
This IC is single supply dual operation amplifiers.  
It detects the voltage depression from +24V and +3.3V and outputs the  
Power Down signal to the CPU.  
2-4  
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2. ELECTRONICS SPECIFICATIONS  
EO18-33025  
2.3 Description of the Main PC Board  
JP2 (SD Card Slot):  
Type: MS3B11-KAA-0  
This connector is connected to the SD Card.  
Pin  
No.  
1
Signal  
Note: Recommended SD card specification.  
Supported DOS FAT file system.  
CD/DAT3  
CMD  
VSS1  
VDD  
2
Folders stored in the SD card should be in the 8.3 filename format.  
Approved SD card manufacturers: SanDisk, Transcend.  
SD V 1.0, V 1.1: 128MByte, 256MByte, 512MByte, 1GByte  
SD V 2.0 (SDHC): 4GByte Class 6  
3
4
CLK  
5
VSS2  
DAT0  
DAT1  
DAT2  
GND  
GND  
CD  
6
7
8
9
10  
11  
12  
13  
WP  
JP3 (Ethernet):  
Type: RJ45 with 2LEDs (Yellow and Green)  
This connector is used for the Ethernet (10BASET/100BASETX).  
Pin  
No.  
1
Signal  
Tx+  
Tx-  
2
Rx+  
3
N/C  
4
N/C  
5
Rx-  
6
N/C  
7
N/C  
8
Cathode of  
the Yelleo LED  
+3.3V (Anode of  
the Yellow LED  
Cathode of  
the Green LED  
+3.3V (Anode of  
the Green LED  
9
10  
11  
12  
2-5  
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2. ELECTRONICS SPECIFICATIONS  
EO18-33025  
2.3 Description of the Main PC Board  
JP4 (Parallel Interfcae):  
This connector is used for the Parallel (Centronics) interface.  
Pin  
SPP Mode  
Nibble Mode  
I/O  
Function  
Pin  
Signal  
No.  
A low on this line indicates that there  
are valid data at the host. When this  
pin is de-asserted, the +ve clock edge  
should be used to shift the data into  
the device.  
Data Bus. Single-directional.  
A low on this line indicates that there  
are valid data at the Device. When this  
pin is de-asserted, the +ve clock edge  
should be used to shift the data into  
the host.  
Strobe  
Data0  
Data1  
Data2  
Data3  
Data4  
Data5  
Data6  
Data7  
Ack  
1
1
Strobe  
N/A  
I
I
2
3
2-9  
10  
Data 0-7  
Ack  
N/A  
4
5
6
N/A  
O
7
8
When in reverse direction, a high  
indicates data, while a low indicates a  
command cycle. In forward direction, it  
functions as PtrBusy.  
When low, device acknowledges  
reverse request.  
9
11  
12  
Busy  
N/A  
N/A  
Ot  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
Busy  
Paper Out / End  
Select  
GND  
Paper Out / End  
O
O
13  
14  
15  
16-17  
18  
19-30  
31  
Select  
Ground  
No Defined  
Ground  
No Defined  
Ground  
No Defined  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
N/A  
Extensibility flag  
GND Ground  
N/A  
GND Ground  
N/A  
GND Ground  
N/A  
A low set by the device indicates that  
the reverse data is available  
GND Ground  
N/A  
No Defined  
GND  
GND  
No Defined  
GND  
32  
Error / Fault  
N/A  
O
GND  
GND  
33-35  
36  
Ground  
No Defined  
N/A  
N/A  
GND  
GND  
GND  
GND  
GND  
GND  
GND  
GND  
GND  
No Defined  
Error / Fault  
GND  
GND  
GND  
No Defined  
JP7 (Serial Interface):  
Type: D-Sub 9pin  
This connector is used for the Serial (RS-232C) interface.  
+5V is output from the pin 1.  
Pin  
No.  
1
Signal  
+5 V  
TXD  
RXD  
CTS  
GND  
RTS  
N/C  
The TXD signal is a serial signal and output from the pin 2.  
The RXD signal is a serial signal and input into the pin 3.  
2
3
4
5
6
7
RTS  
N/C  
8
9
2-6  
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2. ELECTRONICS SPECIFICATIONS  
EO18-33025  
2.3 Description of the Main PC Board  
JP9 (USB):  
Type: Type B Connector  
This connector is used for the USB interface.  
Pin  
Signal  
No.  
+5 V  
D-  
1
2
3
4
5
D+  
N/C  
GND  
JP12 (Print Head):  
JP12-1  
This connector is connected to the print head (for GS model, 203dpi).  
The voltages and signals for controlling the print head are input/output  
into/from the connector.  
Pin  
No.  
1
Signal  
VH (+24V)  
VH (+24V)  
VH (+24V)  
VH (+24V)  
GND  
2
3
4
5
GND  
6
/STB2  
NC  
7
8
TM  
9
TM  
10  
11  
12  
13  
14  
VDD (+5V)  
GND  
/STB1  
GND  
JP12-2  
Pin  
No.  
1
Signal  
CLK  
GND  
2
GND  
3
GND  
4
DI  
5
/LAT  
6
GND  
7
GND  
8
VH (+24V)  
VH (+24V)  
VH (+24V)  
VH (+24V)  
9
10  
11  
12  
2-7  
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2. ELECTRONICS SPECIFICATIONS  
EO18-33025  
2.3 Description of the Main PC Board  
JP14 (Stepping Motor):  
This connector is connected to the Stepping Motor.  
Pin  
Signal  
No.  
MB (PHASE1)  
MA (PHASE1)  
MB (PHASE2)  
MA (PHASE2)  
1
2
3
4
JP16 (Cover Open Sensor):  
This connector is connected to the Cover Open Sensor.  
Pin  
Signal  
No.  
+3.3V  
HEAD  
GND  
1
2
3
JP17 (Black Mark Sensor):  
This connector is connected to the Black Mark Sensor.  
Pin  
Signal  
No.  
N.C.  
1
2
3
4
5
+3.3V  
BM_E  
BM_R  
+3.3V  
JP19 (Strip Module):  
This connector is connected to the Strip Module.  
Pin  
No.  
1
Signal  
+3.3V  
PEEL_SW  
PEEL_E  
PEEL_R  
GND  
2
3
4
5
JP20 (Ribbon End Sensor):  
This connector is connected to the Ribbon End Sensor. (B-EV4T model  
only)  
Pin  
Signal  
No.  
+3.3V  
1
2
3
RIB_END  
GND  
2-8  
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2. ELECTRONICS SPECIFICATIONS  
EO18-33025  
2.3 Description of the Main PC Board  
JP24 (Stepping Motor Thermistior): This connector is connected to the Stepping Motor Thermistor.  
MOTOR TEMP signal is temperature of the stepping motor.  
Pin  
Signal  
No.  
MOTOR TEMP  
GND  
1
2
JP28 (Feed Key/Status LED):  
This connector is connected to the Feed Key and Status LED.  
Pin  
Signal  
No.  
+3.3V  
1
2
3
4
5
GREEN_LED  
RED_LED  
T_KEY  
GND  
JP29 (Feed Gap Sensor, Lower): This connector is connected to the Lower Feed Gap Sensor (Photo  
Diode).  
Pin  
Signal  
No.  
+3.3V  
1
2
GAP_E  
Print Head (JP30):  
JP30-1  
This connector is connected to the print head (for TS model, 300dpi).  
The voltages and signals for controlling the print head are input/output  
into/from the connector.  
Pin  
No.  
1
Signal  
VH (+24V)  
VH (+24V)  
TM  
2
3
TM  
4
/STB2  
GND  
5
6
GND  
7
JP30-2  
Pin  
No.  
1
Signal  
GND  
GND  
2
VDD (+5V)  
/STB1  
/LAT  
3
4
5
CLK  
6
DI  
7
VH (+24V)  
VH (+24V)  
8
9
2-9  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.1 Replacing the Top Cover  
3. REPLACING THE IMPORTANT PARTS  
WARNING!  
1. Turn off the power switch and disconnect the DC plug of the AC Adapter and the  
RS-232C cable before replacing any parts.  
2. Follow all manual instructions. Failure to do so could create safety hazards such as  
fire or electrocution.  
CAUTION!  
1. To protect the connector pins or component from static discharge, do not touch them  
with bear hand.  
2. Use electrostatic free form and the original carton for transportation.  
3. Keep your work environment static free to avoid damage to the printer.  
4. Do not remove any connectors from the printer within 10 sec. after unplugging the  
power cord.  
NOTES:  
1. Manual instructions must be followed when installing option kits or adding cables to  
avoid system failures and to insure proper performance and operation.  
2. Failure to follow manual instructions or any unauthorized modifications, substitution or  
change to this product will void the limited product warranty.  
Lubrication  
CAUTION!  
1. Lubrication: During parts replacement  
2. Kinds of oil: FLOIL G-488: 1kg can (part No.: 19454906001)  
Any machine is generally in its best condition when delivered; therefore, it is necessary to try to  
keep this condition. Unexpected failure occurs due to lack of oil, debris, or dust. To keep its  
best condition, periodically clean the machine and apply proper kinds of oil to each part in  
which lubrication is needed. Although the frequency of lubrication varies according to how  
much the machine is used, at least it is necessary to lubricate before the machine becomes dry.  
It is also necessary to wipe off excessive oil as it collects dirt.  
NOTE: Before replacing the important parts, store the printer parameter data on a PC with the B-EV4  
setting tool. Uploading the data from the PC to the printer after replacement restores the  
printer parameter setting to the status prior to replacement. Regarding the details of B-EV4  
setting tool, refer to the B-EV4 Setting Tool Specification posted on the Barcode Knowledge Pot.  
URL of Barcode Knowledge Pot  
3-1  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.1 Replacing the Top Cover  
3.1 Replacing the Top Cover  
3.1.1 B-EV4T model  
1. Press down the top cover release button to unlock the top cover, then fully open the top  
cover.  
Top Cover  
Top Cover  
Release Button  
2. Use the Phillips screwdriver to remove the 6 screws from the top inner cover.  
Top Cover  
T-3x6 Screw  
Top Inner Cover  
3. Disconnect the connector from the feed button PC board.  
Feed Button PC Board  
Connector  
3-2  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.1 Replacing the Top Cover  
4. Remove the top cover.  
5. Replace the top cover with a new one, then reassemble in the reverse order of  
removal.  
Top Cover  
3.1.2 B-EV4D model  
1. Press down the top cover release button to unlock the top cover, then fully open the top  
cover.  
Top Cover  
Top Cover  
Release Button  
2. Use the Phillips screwdriver to remove the 6 screws from the top inner cover.  
Top Cover  
T-3x10 Screw  
Top Inner Cover  
3-3  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.2 Replacing the Lower Cover  
3. Release the media view window hooks which hold the top cover together with the top  
inner cover.  
Hook  
Top Inner Cover  
Top Cover  
Media View Window  
4. Upward move the top cover release levers, and then release the top cover from the top  
inner cover.  
Top Inner Cover  
Top Cover  
Top Cover Release Lever  
3-4  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.2 Replacing the Lower Cover  
5. Disconnect the connector from the feed button PC board.  
Feed Button PC Board  
Connector  
6. Remove the top cover.  
7. Replace the top cover with a new one, then reassemble in the reverse order of  
removal.  
3-5  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.2 Replacing the Lower Cover  
3.2 Replacing the Lower Cover  
1. Turn the printer upside down and use the Phillips screwdriver to remove the 6 screws.  
2. Remove the lower cover.  
Lower Cover  
T-3x12 Screw  
3. Replace the lower cover with a new one, then reassemble in the reverse order of  
removal.  
3-6  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.3 Replacing the Main PC Board  
3.3 Replacing the Main PC Board  
1. Refer to section 3.2 to remove the lower cover.  
2. Remove the screw from the main PC board.  
3. Disconnect all connectors from the main PC board.  
Main PC Board  
T-3x6 Screw  
4. Use the Phillips screwdriver to remove the 2 screws and use the socket wrench to  
remove the 2 bolts.  
P-2x7 Screw  
Bolt  
5. Detach the interface plate and the black mylar from the main PC board.  
Main PC Board  
Black Mylar  
Interface Plate  
3-7  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.3 Replacing the Main PC Board  
6. Replace the main PC board with a new one, then reassemble in the reverse order of  
removal.  
7. After replacement, perform the following operations.  
Perform a media sensor calibration with the button of the printer or B-EV4 Setting  
Tool.  
Regarding the media sensor calibration, refer to the Owner’s Manual or the B-EV4  
Setting Tool Specification posted on the Barcode Knowledge Pot.  
URL of Barcode Knowledge Pot:  
Perform a printer parameter setting with the B-EV4 Setting Tool.  
Perform an interface setting (RS-232C, Eternet) with the B-EV4 Setting Tool.  
NOTE: It is possible to save/upload the printer parameter and interface setting  
into/from the PC with the B-EV4 Setting Tool.  
8. Also, make sure the printer performs correctly for the following points.  
The sensor adjustment is performed correctly.  
Printing is performed correctly during the diagnostic test print.  
When the PC connected to the printer sends sample data to the printer, printing is  
performed correctly.  
NOTE: Firmware download onto the Main PC board  
Perform a firmware download onto the Main PC board if necessary (in the case of  
alteration/addition to the specification).  
Regarding the download procedure, refer to Firmware Down Loading Procedure  
which is posted on the Barcode Knowledge Pot. The firmware program to be  
downloaded is also available from this website.  
3-8  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.4 Replacing the Platen Ass’y  
3.4 Replacing the Platen Ass’y  
1. Refer to section 3.1 to open the top cover.  
2. Release the platen holder tabs from the lower inner cover and vertically raise them.  
3. Remove the platen ass’y.  
Platen Holder Tab  
Platen Ass’y  
4. Replace the platen ass’y with a new one, then reassemble in the reverse order of  
removal.  
5. After replacing, perform a diagnostic test print or print a sample label to make sure the  
printer performs correctly for the following points.  
The label is issued correctly.  
No noise is generated during the print operation.  
None of blurred print, smudge, etc. is generated.  
3-9  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.5 Replacing the Print Head Ass’y  
3.5 Replacing the Print Head Ass’y  
CAUTION!  
1. NEVER touch the element when handling the Print Head.  
2. NEVER touch the connector pins to avoid a breakdown of the Print Head by static  
electricity.  
3.5.1 B-EV4T model  
1. Refer to section 3.1 to open the top cover.  
2. Open the ribbon access cover.  
Ribbon Access Cover  
3. Remove the two screws which secure the print head ass’y.  
Screw  
Screw  
Print Head Ass’y  
3-10  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.5 Replacing the Print Head Ass’y  
4. Remove the connector from the print head ass’y.  
5. Remove the print head ass’y.  
Connector  
Print Head Ass’y  
6. Replace the print head ass’y with a new one, then reassemble in the reverse order of  
removal.  
[ Print head element side ]  
[ Print head bracket side ]  
Spring Plate  
Bracket  
NOTE: Do not disassemble the print head ass'y which contains the bracket and the spring  
plate.  
7. After replacing, perform a diagnostic test print or print a sample label to make sure the  
printer performs correctly for the following points.  
Printing is performed correctly.  
None of dot missing is generated.  
None of blurred print, stain, chipped bar code or characters, wrinkle, smudge,  
uneven print, etc. is generated.  
Reading the bar code is possible.  
3-11  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.5 Replacing the Print Head Ass’y  
3.5.2 B-EV4D model  
1. Refer to section 3.1 to open the top cover.  
2. The print head block is secured to the top inner cover with the latches.  
Push both sides of the bracket and pull the print head block.  
Bracket  
Print Head Block  
Latch  
Top Inner Cover  
3-12  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.5 Replacing the Print Head Ass’y  
3. Remove the two pins which secure the print head ass’y.  
Pin  
Print Head Ass’y  
Pin  
4. Remove the connector from the print head ass’y.  
5. Remove the print head ass’y.  
Connector  
Print Head Ass’y  
NOTE: Do not bend or damage the spring plates when removing and reassembling the  
print head ass’y.  
Spring Plate  
Print Head Ass’y  
3-13  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.5 Replacing the Print Head Ass’y  
6. Replace the print head ass’y with a new one, then reassemble in the reverse order of  
removal.  
[ Print head element side ]  
[ Print head bracket side ]  
Head  
Element  
Spring Plate  
Bracket  
Be careful of the following points when reassembling the print head ass’y. Hook both  
openings on the bracket to the bosses. It is easy to assemble the bracket by hooking one  
opening at a time. Also, do not touch or scratch the print head element.  
Bracket  
Boss  
Bracket  
NOTE: Do not disassemble the print head ass'y which contains the bracket and the spring  
plate.  
7. After replacing, perform a diagnostic test print or print a sample label to make sure the  
printer performs correctly for the following points.  
Printing is performed correctly.  
None of dot missing is generated.  
None of blurred print, stain, chipped bar code or characters, wrinkle, smudge,  
uneven print, etc. is generated.  
Reading the bar code is possible.  
3-14  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.6 Replacing the Stepping Motor  
3.6 Replacing the Stepping Motor  
1. Refer to section 3.2 to remove the lower cover.  
2. Disconnect the stepping motor connector from the main board.  
3. Use the Phillips screwdriver to remove the 2 screws.  
Stepping Motor  
Stepping Motor  
Connector (JP14)  
SM-3x10 Screw  
4. Remove the stepping motor. The plastic parts for mounting the stepping motor and  
thermistor appear.  
Thermistor  
203 DPI model  
motor mounting  
location  
300 DPI model  
motor mounting  
location  
3-15  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.6 Replacing the Stepping Motor  
5. Replace the stepping motor with a new one, then reassemble in the reverse order of  
removal. Be sure to apply FLOIL to the gear when reassembling.  
LUBRICATION  
Gear: FLOIL  
NOTE:  
Make sure that the stepping motor is mounted in the correct position and the thermal  
conductive grease is applied to the thermistor to keep good contact with the stepping  
motor case.  
6. After replacing, perform a diagnostic test print or print a sample label to make sure the  
printer performs correctly for the following points.  
Printing is performed correctly.  
No noise is generated during the print operation.  
3-16  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.7 Replacing the Gear Cover  
3.7 Replacing the Gear Cover  
1. Refer to section 3.2 to remove the lower cover.  
2. Use the Phillips screwdriver to remove the 4 screws.  
3. Remove the gear cover.  
4. Remove the each gear.  
Gear Cover  
SM-3x6 Screw  
NOTE: Between 200 dpi printer and 300 dpi printer, the number of gears and the position  
of the motor pulley differ. Be careful of the orientation of the gear when replacing.  
300dpi model  
Motor Pulley  
LUBRICATION  
Gear: FLOIL  
200dpi model  
Motor Pulley  
LUBRICATION  
Gear: FLOIL  
3-17  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.7 Replacing the Gear Cover  
5. Replace the gear cover and the each gears with a new one, then reassemble in the  
reverse order of removal. Be sure to apply FLOIL to the gear when reassembling.  
3-18  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.8 Replacing the Feed Button PC Board  
3.8 Replacing the Feed Button PC Board  
1. Refer to section 3.1 to remove the top cover.  
2. Remove the screws which fix the feed button PC board and the mylar sheet to the  
mechanism.  
T-3x6 Screw  
B-EV4D model  
B-EV4T model  
Mylar Sheet  
Top Cover  
Mylar Sheet  
Feed Button PC Board  
3. Replace the feed button PC board with a new one, then reassemble in the reverse  
order of removal.  
4. After replacing, make sure the printer performs correctly for the following points.  
When the printer is turned on and then the top cover is opened, the status lamp gets  
unlit.  
Next, when the top cover is closed, the status lamp lights up in green.  
When the [FEED] button is pressed during the unloading of a media, the status lamp  
flashes in red.  
3-19  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.9 Replacing the Cover Open Sensor  
3.9 Replacing the Cover Open Sensor  
1. Refer to section 3.1 to remove the top cover.  
2. Remove the sensor connector from the main PC board.  
Main PC Board  
Sensor Connector (JP16)  
3. Use the Phillips screwdriver to remove the screw from the cover open sensor.  
T-2x4 Screw  
Cover Open Sensor  
4. Replace the cover open sensor with a new one, then reassemble in the reverse order  
of removal.  
5. After replacing, make sure the printer performs correctly for the following points.  
When the printer is turned on and then the top cover is opened, the status lamp gets  
unlit.  
Next, when the top cover is closed, the status lamp lights up in green.  
3-20  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.10 Replacing the Ribbon Sensor (B-SV4T model only)  
3.10 Replacing the Ribbon Sensor (B-SV4T model only)  
1. Refer to section 3.1 to remove the top cover.  
2. Remove the sensor connector from the main PC board.  
Main PC Board  
Sensor Connector (JP20)  
3. Use the Phillips screwdriver to remove the screw from the ribbon sensor.  
T-2x4 Screw  
Ribbon Sensor  
4. Replace the ribbon sensor with a new one, then reassemble in the reverse order of  
removal.  
5. After replacing, make sure the printer performs correctly for the following points.  
Printing is performed correctly and the ribbon is not slack or wrinkled.  
When the ribbon is unloaded and the thermal transfer printing is performed, an error  
occurs. (The ribbon sensor detects the status correctly.)  
3-21  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.11 Replacing the Black Mark Sensor  
3.11 Replacing the Black Mark Sensor  
1. Refer to section 3.1 to remove the top cover.  
2. Remove the sensor connector from the main PC board.  
3. Use the Phillips screwdriver to remove the 2 screws from the mylar sheet.  
4. Remove the mylar sheet.  
Sensor Connector (JP17)  
Main PC Board  
Mylar Sheet  
FLT-3x6 Screw  
5. Use the Phillips screwdriver to remove the screw from the sensor plate.  
6. Remove the sensor plate.  
T-1.5x4 Screw  
Sensor Plate  
7. Remove the black mark sensor.  
Black Mark Sensor  
3-22  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.11 Replacing the Black Mark Sensor  
8. Replace the black mark sensor with a new one, then reassemble in the reverse order  
of removal.  
9. After replacing, perform a black mark sensor calibration with the button of the printer or  
the B-EV4 Setting Tool. Failure to do this may cause a sensor error.  
Regarding the calibration with the button of the printer, refer to the Owner’s Manual.  
Regarding the calibration with the B-EV4 Setting Tool, refer to the B-EV4 Setting Tool  
Specification posted on the Barcode Knowledge Pot.  
URL of Barcode Knowledge Pot  
10. Also, make sure the black mark sensor performs correctly for the following points.  
When the PC connected to the printer sends sample data to the printer, printing is  
performed correctly. (Specify the black mark sensor as the media sensor.)  
When the [FEED] button is pressed during the unloading of a media, the status lamp  
flashes in red.  
3-23  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.12 Replacing the Feed Gap Sensor (Lower)  
3.12 Replacing the Feed Gap Sensor (Lower)  
1. Refer to section 3.1 to remove the top cover.  
2. Use the Phillips screwdriver to remove the 2 screws from the mylar sheet.  
3. Remove the mylar sheet.  
Mylar Sheet  
FLT-3x6 Screw  
4. Remove the sensor connector from the main PC board.  
5. Use the Phillips screwdriver to remove the screw from the sensor plate.  
6. Remove the sensor plate.  
7. Remove the feed gap sensor (lower).  
Main PC  
Board  
T-1.5x4 Screw  
Sensor plate  
Sensor Connector  
(JP29)  
Feed Gap Sensor (lower)  
8. Replace the feed gap sensor (lower) with a new one, then reassemble in the reverse  
order of removal.  
3-24  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.12 Replacing the Feed Gap Sensor (Lower)  
9. After replacing, perform a feed gap sensor (lower) calibration with the button of the  
printer or the B-EV4 Setting Tool. Failure to do this may cause a sensor error.  
Regarding the calibration with the button of the printer, refer to the Owner’s Manual.  
Regarding the calibration with the B-EV4 Setting Tool, refer to the B-EV4 Setting Tool  
Specification posted on the Barcode Knowledge Pot.  
URL of Barcode Knowledge Pot  
10. Also, make sure the feed gap sensor performs correctly for the following points.  
When the PC connected to the printer sends sample data to the printer, printing is  
performed correctly. (Specify the feed gap sensor as the media sensor.)  
When the [FEED] button is pressed during the unloading of a media, the status lamp  
flashes in red.  
3-25  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.13 Replacing the Feed Gap Sensor (Upper)  
3.13 Replacing the Feed Gap Sensor (Upper)  
1. Refer to section 3.1 to remove the top cover.  
2. Refer to section 3.2 to remove the lower cover.  
3. Remove the sensor connector from the main PC board.  
Main PC Board  
Sensor Connector  
(JP34)  
4. Use the Phillips screwdriver to remove the screw from the sensor plate.  
5. Remove the sensor plate.  
T-1.5x4 Screw  
Sensor Plate  
6. Remove the feed gap sensor (upper).  
Feed Gap Sensor (Upper)  
3-26  
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3. REPLACING THE IMPORTANT PARTS  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
3.13 Replacing the Feed Gap Sensor (Upper)  
7. Replace feed gap sensor (upper) with a new one, then reassemble in the reverse order  
of removal.  
8. After replacing, perform a feed gap sensor (upper) calibration with the button of the  
printer or the B-EV4 Setting Tool. Failure to do this may cause a sensor error.  
Regarding the calibration with the button of the printer, refer to the Owner’s Manual.  
Regarding the calibration with the B-EV4 Setting Tool, refer to the B-EV4 Setting Tool  
Specification posted on the Barcode Knowledge Pot.  
URL of Barcode Knowledge Pot  
9. Also, make sure the feed gap sensor performs correctly for the following points.  
When the PC connected to the printer sends sample data to the printer, printing is  
performed correctly. (Specify the feed gap sensor as the media sensor.)  
When the [FEED] button is pressed during the unloading of a media, the status lamp  
flashes in red.  
3-27  
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4. TROUBLESHOOTING  
EO18-33025  
4.1 LED Status  
4. TROUBLESHOOTING  
The following guide lists the most common problems that might be encountered when operating this bar  
code printer. If the printer still does not function after all suggested solutions have been invoked, please  
contact the Customer Service Department of your purchased reseller or distributor for assistance.  
4.1 LED Status  
This section lists the common problems that according to the LED status and other problems you may  
encounter when operating the printer. Also, it provides solutions.  
LED Status / Color Printer Status Possible Cause  
Recovery Procedure  
OFF  
No response No power  
* Turn on the power switch.  
* Check if the green LED is lit on power supply. If it  
is not lit on, power supply is broken.  
* Check both power connections from the power  
cord to the power supply and from the power  
supply to the printer power jack if they are  
connected securely.  
Solid Green  
ON  
The printer is ready * No action necessary.  
to use  
The printer is paused * Press the FEED button to resume for printing.  
The out of label or Out of label or ribbon  
Green with blinking Pause  
Red with blinking Error  
ribbon or the printer * Load a roll of label and follow the instructions in  
setting is not correct loading the media then press the FEED button to  
resume for printing.  
* Load a roll of ribbon and follow the instructions in  
loading the ribbon then press the FEED button to  
resume for printing.  
4-1  
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4. TROUBLESHOOTING  
EO18-33025  
4.2 Print Quality  
4.2 Print Quality  
Problem  
Possible Cause  
Recovery Procedure  
Re-connect cable to interface.  
Check if interface cable is well  
connected to the interface connector.  
The serial port cable pin configuration Please replace the cable with pin to pin  
is not pin to pin connected. connected.  
The serial port setting is not consistent Please reset the serial port setting.  
between host and printer.  
Not Printing  
The port specified in the Windows  
driver is not correct.  
Select the correct printer port in the  
driver.  
The Ethernet IP, subnet mask,  
gateway is not configured properly.  
Configure the IP, subnet mask and  
gateway.  
Follow the instructions in loading the  
media or loading the ribbon.  
Loading the ribbon.  
Label or ribbon loaded not correctly.  
Ribbon run out.  
No print on the label  
Please do the initialization and gap/black  
mark calibration.  
Continuous feeding labels The printer setting may go wrong.  
Gap/black mark sensor sensitivity is  
not set properly (sensor sensitivity is  
not enough)  
Calibrate the gap/black mark sensor.  
Make sure label size is set properly.  
Set label size exactly as installed paper  
in the labeling software or program.  
Paper Jam  
Labels may be stuck inside the printer Remove the stuck label.  
mechanism near the sensor area.  
Poor Print Quality  
Top cover is not closed properly.  
Close the top cover completely and make  
sure the right side and left side levers are  
latched properly  
Check if supply is loaded correctly.  
Ribbon and media are incompatible.  
Check if dust or adhesives are  
accumulated on the print head.  
Reload the supply.  
Change the ribbon or label combination.  
Clean the print head.  
Check if print density is set properly. Adjust the print density and print speed.  
Check print head test pattern if head Run printer self-test and check the print  
element is damaged.  
head test pattern if there is dot missing in  
the pattern.  
4-2  
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5. MAINTENANCE  
EO18-33025  
5. MAINTENANCE  
5. MAINTENANCE  
WARNING!  
DO NOT USE a spray cleaner containing flammable gas for cleaning this product, as this may cause a fire.  
This section presents the clean tools and methods to maintain your printer.  
1. Please use one of following material to clean the printer.  
Cotton swab (Head cleaner pen)  
Lint-free cloth  
Vacuum / Blower brush  
100% ethanol  
2. The cleaning process is described as following  
Printer Part  
Method  
Interval  
Clean the print head when changing a new  
label roll.  
1. Always turn off the printer before  
cleaning the print head.  
2. Allow the print head to cool for a  
minimum of one minute.  
3. Use a cotton swab (Head cleaner  
pen) and 100% ethanol to clean the  
print head surface.  
Print Head  
1. Turn the power off.  
Clean the platen roller when changing a new  
2. Rotate the platen roller and wipe it label roll.  
thoroughly with 100% ethanol and a  
cotton swab, or lint-free cloth.  
Platen Roller  
Use the lint-free cloth with 100%  
ethanol to wipe it.  
As needed  
Tear Bar/Peel Bar  
Sensor  
Exterior  
Interior  
Compressed air or vacuum  
Wipe it with water-dampened cloth  
Brush or vacuum  
Monthly  
As needed  
As needed  
5-1  
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5. MAINTENANCE  
EO18-33025  
5. MAINTENANCE  
Notes:  
1. Do not touch printer head by hand. If you touch it careless, please use ethanol to clean it.  
2. Please use 100% Ethenol. DO NOT use medical alcohol, which may damage the printer head.  
3. Regularly clean the print head and supply sensors once change a new ribbon to keep printer  
performance and extend printer life.  
4. Continuous printing will cause printer motor overheat. Printer will stop printing automatically about  
10~15 minutes until motor is cooling down. Please don't turn off power when printer pauses or the data  
transfered to printer buffer will be lost.  
5. The maximum printing ratio per dot line is 15% for this printer. To print the full web black line, the  
maximum black line height is limited to 40 dots, which is 5mm for 203 DPI resolution printer and 3.3mm  
for 300 DPI resolution printer.  
5-2  
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6. SYSTEM MODE  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
6.1 FIRMWARE DOWNLOAD  
6. SYSTEM MODE  
When the [FEED] button is held and the B-EV4 series is turned on, the printer is ready to start the  
system mode. As the STATUS lamp turns in the following order every 1.5 seconds, release the  
[FEED] button while the STATUS lamp indicates your desired mode to go into it.  
Note: To go into the firmware download mode, release the [FEED] button and then immediately press it  
again.  
Status LED  
(1) Lights in green then blinks in green: System Mode Start  
[FEED] Key  
(2) Blinks in red: Firmware Download Mode  
(3) Blinks in orange: Abort of Label Format Auto Call  
(4) Lights in orange: Parameter Clear  
(5) Lights in red: Sensor Adjustment  
(6) Lights in green: Diagnostic Test Print/DUMP Mode  
6.1 FIRMWARE DOWNLOAD  
CAUTION: Do not turn off the PC and the printer while the firmware downloading is being performed.  
For the firmware version V1.0D and greater, it is possible to perform an auto download with the SD card.  
For the download procedure and recommended SD card, refer to the Firmware Downloading Procedure  
and the Recommended SD Card List which are posted on the Barcode Knowledge Pot.  
(URL: http://barcode.toshibatec.co.jp/Ris/products/barcode/support/en/index.php)  
B-EV4D Series  
B-EV4T Series  
SD Card Slot  
Cover  
SD Card  
SD Card Slot  
SD Card Slot  
For the firmware version V1.0C or less, follow the procedures below.  
1. Copy the firmware file onto the drive C of the PC.  
2. Connect the PC and the printer via the parallel interface.  
3. Hold the [FEED] button and turn on the printer to go into the system mode.  
4. While the STATUS lamp blinks in red, release the [FEED] button and then immediately press it again  
to go into the download mode.  
5. Place the PC into MS DOS Prompt mode, and then type in the following command to copy the  
firmware file, which was copied onto the drive C, onto the parallel port.  
C: >COPY xxxxxx.xxx /B LPT1  
Firmware File Name  
6. The STATUS lamp lights in green and then blinks in orange and red every one second.  
When the firmware downloading is successfully completed, the printer resets automatically. Now the  
firmware downloading is terminated.  
6-1  
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6. SYSTEM MODE  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
6.2 ABORT OF LABEL FORMAT AUTO CALL  
6.2 ABORT OF LABEL FORMAT AUTO CALL  
When the STATUS lamp blinks in orange during the system mode, releasing the [FEED] button aborts a  
label format auto call.  
6.3 PARAMETER CLEAR  
When the STATUS lamp lights in orange during the system mode, releasing the [FEED] button performs  
a Parameter Clear.  
Parameter  
Initial Setting  
TONE ADJUST  
FEED ADJUST  
+00  
+0.0mm  
+0.0mm  
+0.0mm  
PC-850  
0 (without slash)  
9600 bps  
8 bits  
CUT POSITION ADJUST  
BACKFEED ADJUST  
Character Code  
Zero Font  
Baud Rate  
Data Length  
Stop Bit  
1 bit  
Parity  
None  
Flow Control Code  
Control Code  
XON/XOFF + READY / BUSY (DTR) method  
Auto  
[FEED] Key Function  
Euro Font Code  
X axis Fine Adjustment  
Sensor Selection  
Print Speed  
FEED  
B0H  
0mm  
Feed Gap Sensor  
203dpi model: 5inch/sec.  
300dpi model: 3inch/sec.  
192.168.010.020  
255.255.255.000  
000.000.000.000  
Disable  
IP Address  
Subnet Mask  
Gateway  
DHCP  
DHCP Client ID  
Socket COMM.  
Socket COMM. Port  
FFFFFFFFFFFFFFFFFFFFFFFFFFFFFFFF  
Enabled  
08000  
6-2  
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6. SYSTEM MODE  
EO18-33025  
(Revision Date: Mar. 27, 2009)  
6.4 SENSOR ADJUSTMENT  
6.4 SENSOR ADJUSTMENT  
Adjust the sensor to the proper position and set the label or tag paper.  
When the STATUS lamp lights in red during the system mode, releasing the [FEED] button performs an  
auto sensor adjustment and measurement of the label length.  
For the details of the sensor adjustment, refer to the Owner’s Manual.  
6.5 DIAGNOSTIC TEST PRINT/DUMP MODE  
When the STATUS lamp lights in green during the system mode, releasing the [FEED] button makes a  
Diagnostic Test Print and the printer goes into the dump mode.  
Test Print Sample  
PRINTER INFO.  
PROGRAM VERSION  
TONE ADJUST  
V1.0C  
+00  
0A9D  
FEED ADJUST  
+0.0mm  
+0.0mm  
+0.0mm  
CUT POSITION ADJUST  
BACKFEED ADJUST  
PARAMETER  
[ PC-850 ] [ 0 ]  
[ 9600 ] [ 8 ] [ 1 ] [ NONE ] [ 2 ]  
[ ON ] [ AUTO ] [ FEED ] [ B0 ]  
+0.0mm  
TRANSMISSIVE  
TRANSMISSIVE [19] REFLECTIVE [47]  
5 IPS  
X-COORDINATE ADJUST  
SENSOR SELECTION  
SENSOR ADJ. VALUE  
PRINT SPEED  
FLASH ROM  
4 MB  
SDRAM  
8 MB  
USER MEMORY  
TTF AREA  
[ 704 KB][ 0 KB]  
[ 0 KB][ 0 KB]  
EXT CHAR AREA  
BASIC AREA  
[ 0 KB][ 0 KB]  
[ 0 KB][ 0 KB]  
PC SAVE AREA  
INFORMATION  
TOTAL FEED  
[ 704 KB][ 0 KB]  
B-EV4-Gx-QM  
0.0 km  
00000000001  
TOTAL PRINT  
TOTAL CUT  
0.0 km  
0
IP ADDRESS  
SUBNET MASK  
GATEWAY  
192.168.10.20  
255.255.255.0  
0.0.0.0  
MAC ADDRESS  
DHCP  
00-1B-82-FF-0C-E8  
Disabled  
DHCP CLIENT ID  
FFFFFFFFFFFFFFFFFFFF  
FFFFFFFFFFFF  
Enabled  
SOCKET COMM.  
SOCKET COMM. PORT  
8000  
6-3  
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PRINTED IN JAPAN  
EO18-33025  
E
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