Smooth Fitness Treadmill 645M Motorized Treadmill User Manual

USER’S MANUAL  
6.45M MOTORIZED TREADMILL  
USER WEIGHT LIMITATION: 350lbs(160kgs).  
SERIAL NUMBER (found on frame):  
ST-MNL-645M-SMUS-1  
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3
POWER REQUIREMENTS  
Power Requirements:  
IMPROPER CONNECTION OF THE EQUIPMENT GROUNDING CONNECTOR CAN RESULT IN THE RISK OF AN ELECTRIC  
SHOCK. CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICE MAN IF YOU ARE IN DOUBT AS TO WHETHER THE  
PRODUCT IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE PRODUCT, IF IT WILL NOT FIT  
THE OUTLET; HAVE A PROPER OUTLET INSTALLED BY A QUALIFIED ELECTRICIAN.  
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical power. Voltage spikes, surges and  
noise interference can result from weather conditions or from other appliances being turned on or off. To reduce the possibility of  
treadmill damage, always use a surge protector (not included) with your treadmill.  
Surge protectors can be purchased at most hardware stores. The manufacturer recommends a single outlet surge protector with a  
UL 1449 rating as a Transient Voltage Surge Suppressor (TVSS) with a UL suppressed voltage rating of 400V or less and an  
electrical rating 110VAC, 15 amps.  
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides a path of least resistance for electric  
current, should the treadmill malfunction. This treadmill is equipped with an electrical cord that has an equipment-grounding  
conductor and a grounding plug. Always plug the power cord into a surge protector, and plug the surge protector into an  
appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.  
This product is for use on a nominal 110-volt circuit, and has a grounding plug that looks like the plug illustrated in the drawing  
below.  
GFCI outlets and GFCI Circuit Breakers are NOT recommended for use on this product. GFCI outlets and GFCI Circuit Breakers  
may cause this equipment to function improperly.  
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4
6.45M TREADMILL  
BEFORE YOU BEGIN  
Open the boxes:  
Open the boxes of your new equipment. Inventory all parts included in the boxes, and Supplied Hardware lists on  
pages 5 for a full count of the parts included. If you are missing any parts or have any questions contact us directly at  
888-800-1167  
*Assembly instructions are on pages 18-26.  
Gather your tools:  
Before you begin, make sure that you have gathered all the necessary tools you may require to assemble the unit  
properly. Having all of the necessary equipment at hand will save time and make the assembly quick and hassle-free.  
Clear your work area:  
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is  
free from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a  
comfortable amount of free area around the unit for unobstructed operation.  
Invite a friend:  
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another  
person when assembling this product.  
User Weight Limitation:  
Please note that there is a weight limitation for this product. If you weigh more than 350LBS (Approx. 160 Kgs). It is  
not recommended that you use this product. Serious injury may occur if the user’s weight exceeds the limit shown  
here. This product is not intended to support users whose weight exceeds this limit.  
Care and maintenance:  
The safety level can be maintained only if it is examined for damage and wear.  
Replace any defective components immediately and stop all use of the equipment until repaired.  
Always take care when mounting the equipment. Straddle the equipment by placing your feet on the straddle rails.  
Dismount from the equipment only after all parts have stopped.  
Always check the wear and tear components like pulley, belts, etc.…To prevent injury.  
There is an emergency stop, in the form of a SAFETY KEY, to prevent injury; you can stop the treadmill immediately  
by actuating the emergency stop for emergency dismount.  
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5
SUPPLIED HARDWARE  
This list identifies the hardware you will use to assemble the product. To help distinguish between  
the various types of screws and bolts, use the scale below to measure them and compare them to  
the sizes listed.  
No.  
Description  
Qty.  
812  
813  
837  
854  
M8 x 50mm Allen Head Bolt  
805  
4
4
2
2
8
2
2
2
1
806 M8 x 16mm Allen Head Bolt  
807 M6 x 55mm Allen Head Bolt  
808 M8 x 90 x 35mm Allen Head Bolt  
812 4 x 12mm Truss Head Screw – Flat Point  
813 M6 x 20mm Screw  
805  
806  
807  
808  
837 8 x 20 x 1.5mm Cup Washer  
854 M8 x 15mm Allen Head Bolt  
A
Screwdriver – Triangle  
B
C
D
E
Screwdriver – L  
8mm Allen Key  
Slotted Screwdriver  
5mm Allen Key  
1
1
1
1
A
B
C
D
MILLIMETERS  
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6
6.45M TREADMILL  
COMPLETE PARTS LIST  
Item No.  
Description  
Qty.  
Part No.  
6.45M-100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
6.45M-200  
201  
202  
203  
204  
205  
206  
207  
208  
209  
210  
214  
215  
216  
217  
218  
219  
220  
Overlay  
1
6.45M-101  
6.45M-102  
6.45M-103  
6.45M-104  
6.45M-105  
6.45M-106  
6.45M-107  
6.45M-108  
6.45M-109  
6.45M-110  
6.45M-111  
6.45M-112  
6.45M-113  
6.45M-114  
6.45M-115  
6.45M-116  
6.45M-117  
6.45M-118  
6.45M-119  
Computer Insert  
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
Computer PC Board  
Water Bottle Holder  
Console Housing – Upper  
Safety Key Base  
Safety Key  
Safety Key Micro Switch  
Console Housing – Bottom  
Plastic Ring 20x40  
Console Support Tube  
Volume Control Board  
Volume Knob  
Speaker Cover – Left  
Speaker  
Speaker Base – Left  
Speaker Cover – Right  
Speaker Base – Right  
Audio Control Board  
Handlebar Cover – LL  
Handlebar Cover – LR  
Handlebar Cover – RL  
Handlebar Cover – RR  
Slide Wedge  
1
1
1
1
2
2
2
2
2
2
1
2
2
2
1
1
2
6.45M-201  
6.45M-202  
6.45M-203  
6.45M-204  
6.45M-205  
6.45M-206  
6.45M-207  
6.45M-208  
6.45M-209  
6.45M-210  
6.45M-214  
6.45M-215  
6.45M-216  
6.45M-217  
6.45M-218  
6.45M-219  
6.45M-220  
Handlebar  
Handlebar Foam Grip  
Handlebar End Cap  
Upright  
Fix Bolt  
Crossbar  
Hand Pulse Sensor  
Hand Pulse Sensor Back Cover  
Tube Cap 32.4 x 37.4 x 83mm  
Front Handlebar  
Front Handlebar Foam Grip 31.75 x 130 x 3mm  
Front Handlebar Foam Grip 31.75 x 375.5 x 3mm  
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7
COMPLETE PARTS LIST  
Item No.  
Description  
Qty.  
Part No.  
6.45M-300  
301  
302  
303  
304  
305  
306  
307  
308  
309  
310  
311  
312  
313  
314  
315  
316  
317  
318  
319  
320  
321  
322  
Base Frame  
1
6.45M-301  
6.45M-302  
6.45M-303  
6.45M-304  
6.45M-305  
6.45M-306  
6.45M-307  
6.45M-308  
6.45M-309  
6.45M-310  
6.45M-311  
6.45M-312  
6.45M-313  
6.45M-314  
6.45M-315  
6.45M-316  
6.45M-317  
6.45M-318  
6.45M-319  
6.45M-320  
6.45M-321  
6.45M-322  
Wheel Bracket Pivot  
Foot Locker  
2
1
8
5
2
2
4
2
2
1
1
1
1
1
1
1
1
1
1
1
2
Wheel Bushing  
Wheel 100 x 25  
Wheel Cover  
Rubber Cushion  
Level Adjuster  
Base Frame Round End Cap  
Base Frame End Cap  
Foot Locker Spring  
Wheel Pedal  
Wheel Bracket  
Wheel 50 x 22  
Power Switch  
Power Socket  
Power Plate  
Power Breaker  
Power Plate Cover  
Spring  
Nylon Ring  
Rubber Wire Tube Cap  
6.45M-500  
401  
Motor Hood Pad  
1
1
1
1
1
6
1
1
1
1
1
1
1
2
6.45M-401  
6.45M-402  
6.45M-403  
6.45M-404  
6.45M-405  
6.45M-406  
6.45M-407  
6.45M-408  
6.45M-410  
6.45M-411  
6.45M-412  
6.45M-413  
6.45M-414  
6.45M-415  
402  
Motor Hood  
403  
Transformer 7611  
404  
Transformer 5754  
405  
Elevation Control Board  
Elevation Control Board Fix Bolt  
Control Board  
406  
407  
408  
Driving Motor  
410  
Motor Holder  
411  
Driving Belt  
412  
Deck Frame Side Cover – Left  
Motor Bottom Cover  
Deck Frame Side Cover – Right  
Deck Rubber Cushion  
413  
414  
415  
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8
6.45M TREADMILL  
COMPLETE PARTS LIST  
Item No.  
Description  
Qty.  
Part No.  
6.45M-500  
501  
502  
Running Belt  
1
6.45M-501  
6.45M-502  
6.45M-503  
6.45M-504  
6.45M-505  
6.45M-506  
6.45M-507  
Side Rail  
2
1
503  
Side Rail End Cap – Left  
Side Rail End Cap – Right  
Running Deck  
504  
1
505  
1
506  
Cushion Pad  
10  
2
507  
Plastic Fixed Block  
6.45M-600  
601  
8Pin Power Wire – Upper 2200mm  
8Pin Power Wire – Lower 1200mm  
3C Power Wire 1000mm  
1
1
1
2
3
1
1
1
1
1
1
1
1
1
2
2
2
1
6.45M-601  
6.45M-602  
6.45M-603  
6.45M-604  
6.45M-605  
6.45M-606  
6.45M-607  
6.45M-608  
6.45M-609  
6.45M-610  
6.45M-611  
6.45M-612  
6.45M-613  
6.45M-614  
6.45M-615  
6.45M-617  
6.45M-618  
6.45M-619  
602  
603  
604  
3Pin Power Connect Wire 180mm  
Power Connect Wire 100mm  
605  
606  
6Pin Control Board Connect Wire 320mm  
4Pin Speaker Power Wire – Upper 2700mm  
4Pin Speaker Power Wire – Lower 1400mm  
2Pin Audio Power Wire 400mm  
3Pin Audio Connect Wire 50mm  
3Pin Speaker Power Wire 500mm  
Safety Key Wire – Upper 2300mm  
Safety Key Wire – Lower 500mm  
Receiver  
607  
608  
609  
610  
611  
612  
613  
614  
615  
Hand Pulse Sensor Wire – Upper 1250mm  
Micro Switch Wire 200mm  
617  
618  
3C Power Connect Wire 300mm  
Power Ground Wire 250mm  
619  
6.45M-700  
701  
Front Roller Shaft  
1
1
1
4
1
2
2
2
1
2
6.45M-701  
6.45M-704  
6.45M-705  
6.45M-706  
6.45M-707  
6.45M-708  
6.45M-709  
6.45M-710  
6.45M-711  
6.45M-712  
704  
Front Roller  
705  
Roller Pulley  
706  
Bearing Base  
707  
Elevation Support Tube Cover – Right  
Nylon Clamp – Top  
708  
709  
Nylon Clamp – Bottom  
Elevation Support Tube Cap  
Elevation Support Tube Cover – Left  
Nylon Clamp Bracket  
710  
711  
712  
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9
COMPLETE PARTS LIST  
Item No.  
Description  
Qty.  
Part No.  
713  
714  
715  
716  
717  
719  
720  
721  
722  
723  
724  
725  
726  
728  
729  
730  
731  
Fold Up Support Wheel  
Nylon Bushing 10 x 16 x 8.5mm  
Oilless Bearing 10 x 12 x 10mm  
Nylon Bushing 10 x 21 x 18mm  
Elevation Support Tube  
Deck Frame – Rear  
Running Deck Support Tube  
1/2” Cable Tie  
1
6.45M-713  
6.45M-714  
6.45M-715  
6.45M-716  
6.45M-717  
6.45M-719  
6.45M-720  
6.45M-721  
6.45M-722  
6.45M-723  
6.45M-724  
6.45M-725  
6.45M-726  
6.45M-728  
6.45M-729  
6.45M-730  
6.45M-731  
3
1
2
1
1
1
3
1
1
1
1
4
1
1
1
1
1/4” Cable Tie  
Rear Roller  
Deck Frame  
Rear Roller Shaft  
Bearing 6202  
Elevation Support Tube  
Shock  
Elevation Motor  
Elevation Gear Sleeve  
6.45M-800  
801  
802  
803  
804  
805  
806  
807  
808  
809  
810  
811  
812  
813  
814  
815  
816  
817  
818  
819  
820  
3 x 10mm Round Head Phillips Screw – Flat Point  
3 x 10mm Round Head Phillips Screw – Cone Point  
M3 x 16mm Self Tapping Screw  
4 x 12mm Round Head Phillips Screw – Flat Point  
M8 x 50mm Allen Head Bolt  
M8 x 16mm Allen Head Bolt  
M6 x 55mm Allen Head Bolt  
M8 x 90 x 35mm Allen Head Bolt  
M6 x 10mm Screw  
4
2
6.45M-801  
6.45M-802  
6.45M-803  
6.45M-804  
6.45M-805  
6.45M-806  
6.45M-807  
6.45M-808  
6.45M-809  
6.45M-810  
6.45M-811  
6.45M-812  
6.45M-813  
6.45M-814  
6.45M-815  
6.45M-816  
6.45M-817  
6.45M-818  
6.45M-819  
6.45M-820  
7
4
4
2
2
2
1
2
8
2
6
2
2
8
1
6
39  
3/8” x 30mm Bolt  
M8 x 20mm Allen Head Bolt  
4 x 12mm Truss Head Screw – Flat Point  
M6 x 20mm Screw  
Plastic Fixing Insert  
8 x 32 x 2mm Washer  
M8 x 60mm Allen Head Bolt  
4 x 19mm Truss Head Screw – Flat Point  
M8 C Clip  
6.5 x 13 x 2mm Washer  
4 x 12mm Truss Head Screw – Cone Point  
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10  
6.45M TREADMILL  
COMPLETE PARTS LIST  
Item No.  
Description  
Qty.  
Part No.  
821  
822  
823  
824  
825  
826  
827  
828  
829  
830  
831  
832  
833  
834  
835  
836  
837  
838  
839  
840  
841  
842  
843  
844  
845  
846  
847  
848  
849  
850  
851  
852  
M5 x 12mm Allen Head Bolt  
M3 x 12mm Round Head Phillips Screw – Flat Point  
M10 Nylon Nut  
3
6.45M-821  
6.45M-822  
6.45M-823  
6.45M-824  
6.45M-825  
6.45M-826  
6.45M-827  
6.45M-828  
6.45M-829  
6.45M-830  
6.45M-831  
6.45M-832  
6.45M-833  
6.45M-834  
6.45M-835  
6.45M-836  
6.45M-837  
6.45M-838  
6.45M-839  
6.45M-840  
6.45M-841  
6.45M-842  
6.45M-843  
6.45M-844  
6.45M-845  
6.45M-846  
6.45M-847  
6.45M-848  
6.45M-849  
6.45M-850  
6.45M-851  
6.45M-852  
6.45M-853  
6.45M-854  
2
8
M10 x 45mm Allen Head Bolt  
M10 x 52 x 30mm Bolt  
2
1
8 x 35mm Axle  
1
M8 Nut  
10  
10  
10  
12  
10  
1
Fixed Block  
M8 x 25mm Screw  
8 x 14 x 2mm Spring Washer  
M10 x 30mm Allen Head Bolt  
M10 x 100mm Bolt  
M10 x 100 x 35mm Carriage Bolt  
Compression Spring  
1
1
10 x 23 x 2mm Washer  
8 x 16 x 3mm Washer  
12  
4
8 x 20 x 1.5mm Cup Washer  
M10 x 40 x 10mm Bolt  
2
1
M6 x 70mm Allen Head Cap Bolt  
M10 x 43mm Carriage Bolt  
4 x 25mm Self Tapping Screw  
4 x 16mm Round Head Phillips Screw – Cone Point  
M10 C Clip  
3
2
2
2
2
M10 x 90 x 13mm Bolt  
1
Oilless Bearing 14 x 10  
14 x 9.8 x 40mm Axle  
2
1
M14 x 90mm Bolt  
2
M10 x 63mm Bolt  
2
10 x 16 x 2mm Spring Washer  
15 x 30 x 2mm Washer  
15 x 22 x 1mm Washer  
2 x 6mm Round Head Phillips Screw – Cone Point  
10  
2
5
8
853  
854  
3 x 12mm Round Head Phillips Screw – Cone Point  
M8 x 15mm Allen Head Bolt  
8
6
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11  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED  
801  
801  
801  
115  
115  
116  
817  
817  
101  
801  
103  
852  
102  
117  
114  
118  
817  
104  
104  
804  
105  
109  
112  
113  
106  
107  
802  
108  
803  
805  
804  
804  
807  
111  
806  
805  
110  
806  
110  
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12  
6.45M TREADMILL  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
808  
812  
201  
814  
205  
815  
816  
214  
813  
206  
837  
202  
812  
203  
812  
215  
814  
205  
815  
217  
207  
854  
209  
816  
215  
220  
217  
208  
817  
216  
206  
219  
817  
220  
837  
204  
218  
812  
808  
210  
854  
207  
209  
208  
210  
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13  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
821  
819  
303  
302  
820  
304  
311  
322  
304  
305  
822  
316  
821  
306  
317  
820  
824  
845  
319  
845  
322  
824  
304  
305  
307  
820  
315  
301  
821  
820  
820  
318  
306  
321  
304  
307  
309  
308  
820  
308  
826  
309  
310  
308  
302  
310  
308  
313  
320  
312  
823  
825  
818  
314  
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14  
6.45M TREADMILL  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
401  
820  
403  
402  
¤ j  
841  
405  
823  
836  
404  
835  
¤ p  
834  
833  
410  
832  
811  
407  
406  
408  
835  
823  
830  
817  
411  
820  
412  
413  
817  
415  
819  
820  
414  
817  
817  
820  
415  
819  
817  
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15  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
501  
502  
502  
503  
504  
820  
828  
828  
829  
842  
828  
507  
836  
829  
842  
507  
828  
505  
536  
506  
830  
830  
830  
827  
827  
849  
835  
835  
835  
849  
849  
849  
831  
835  
849  
849  
835  
849  
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16  
6.45M TREADMILL  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
839  
819  
701  
706  
726  
851  
820  
851  
838  
720  
820  
719  
722  
704  
705  
706  
726  
721  
820  
730  
809  
723  
823  
726  
731  
850  
706  
725  
819  
823  
839  
706  
726  
848  
724  
708  
823  
820  
839  
847  
728  
819  
717  
708  
847  
712  
850  
710  
711  
840  
709  
304  
712  
305  
713  
709  
304  
714  
823  
854  
820  
304  
305  
304  
707  
840  
710  
729  
810  
843  
715  
846  
716  
844  
854  
714  
843  
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17  
PARTS DIAGRAM  
MOST OF THE PARTS SHOWN HERE HAVE BEEN PRE-ASSEMBLED.  
607»P608¹ ï±µ  
±
µ³ ⥠ 
z
±
µ³ ⥠ 
z
609 607 115  
614 119 103  
115  
615  
615  
615  
215  
601  
611 610 108 617  
612  
215  
606 403  
608  
602  
405  
319 318 316  
619  
³
o3P-n± µ¤É -° ¨¹  
F
603  
407  
404  
315  
605  
613  
604  
618 730 408  
603  
618  
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18  
6.45M TREADMILL  
ASSEMBLY  
STEP 1: Assemble the Console Support Tube  
Remove packing material form the treadmill carton as shown in FIG 1.  
Please refer to the page 28 “Folding Instruction” to fold up the running deck. Remove the parts from underneath the  
running deck. Refer to page 29 “Unfolding Instruction” to unfold the running deck.  
FIG. 1  
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19  
ASSEMBLY  
STEP 2: Assemble the Console Support Tube  
(1) Attach the Left Upright and Right Upright to Console Support Tube (111)  
with four M8 x 50mm Allen Head Bolts (805).  
805 X4  
807 X2  
(2) Secure the Console Housing – Bottom (109) to Console Support Tube (111)  
with two M6 x 55mm Allen Head Bolts (807).  
807  
209  
807  
109  
111  
209  
805  
805  
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20  
6.45M TREADMILL  
ASSEMBLY  
STEP 3: Assemble the Upright  
(1) Connect the 8Pin Power Wire – Upper (601) to the 8Pin Power Wire – Lower  
(602) and the Safety Key Wire – Upper (612) to the Safety Key Wire – Lower  
(613). Insert any extra cable length into the Left Upright (209) as shown in FIG 1.  
(2) Insert the Left and Right Uprights (209) into the Base Frame (301) and secure  
by tightening two Fix Bolts (210) as shown in FIG 2. The M10 x 50mm Bolts (105)  
are preassembled to the Base Frame (301) at the factory.  
209  
209  
209  
210  
C
301  
210  
FIG 2  
C
209  
301  
612  
613  
601  
602  
301  
FIG 1  
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21  
ASSEMBLY  
STEP 4: Assemble the Cross Brace  
(1) Slide the Handlebar Cover – LR (202) and Handlebar Cover – RL (203) onto  
the Cross Brace (214) as shown.  
808 X2  
(2) Attach the Cross Brace (214) to the Left Upright and Right Upright using two  
M8 x 90 x 35mm Allen Head Bolt (808).  
Do not fully tighten the M8 x 90 x 35mm Allen Head Bolts (808) at this time.  
203  
202  
214  
214  
202  
808  
808  
209  
209  
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22  
6.45M TREADMILL  
ASSEMBLY  
STEP 5: Assemble the Cross Brace  
(1) Secure the Console Housing – Bottom (109) to Cross Brace (214) with two M6  
x 20mm Screws (813).  
813  
X2  
Fully tighten the two M8 x 90 x 35mm Allen Head Bolts (808) used in STEP 4.  
109  
214  
813  
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23  
ASSEMBLY  
STEP 6: Assemble the Front Handlebar  
(1) First connect the Hand Pulse Sensor Wire – Upper (615) to Hand Pulse  
Sensor Wire (215) as shown in FIG 1.  
806 X4  
(2) Insert the Front Handlebar (218) into the Console Support Tube (111) and  
secure using four M8 x 16mm Allen Head Bolts (806) as shown.  
218  
806  
218  
806  
111  
111  
806  
215  
615  
FIG 1  
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24  
6.45M TREADMILL  
ASSEMBLY  
STEP 7: Assemble the Handlebar  
(1) Insert the Handlebars (206) into the Left and Right Uprights (209) and  
secure using two M8 x 15mm Allen Head Bolts (854) and two 8 x 20 x 1.5mm  
Cup Washers (837)  
854 X2  
837 X2  
(2) Tighten the M8 x 60mm Allen Head Bolt (816) located at the end of each  
handlebar.  
816  
206  
815  
205  
816  
206  
854  
815  
205  
837  
854  
209  
209  
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25  
ASSEMBLY  
STEP 8: Assemble the Handlebar Cover  
(1) Attach the Handlebar Cover – LL (201) to the Handlebar Cover – LR (202)  
using three Plastic Fixing Inserts (814) and four 4 x 12mm Truss Head  
Screws – Flat Point (812) as shown.  
812 X8  
(2) Attach the Handlebar Cover – RR (204) to the Handlebar Cover – RL (203)  
using three Plastic Fixing Inserts (814) and four 4 x 12mm Truss Head  
Screws – Flat Point (812) as shown.  
812  
814  
812  
204  
203  
814  
812  
202  
201  
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26  
6.45M TREADMILL  
ASSEMBLY  
STEP 9: Assemble the Wheel Cover  
(1) Remove the two 4 x 12mm Truss Head Screw – Cone Point (820) from Base  
Frame (301).  
820 X2  
(2) Attach the Wheel Cover (306) to Base Frame (301) and secure using two 4  
x 12mm Truss Head Screw – Cone Point (820)  
Your treadmill is now fully assembled.  
301  
306  
820  
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27  
STABILIZER ADJUSTMENT  
How to level the treadmill:  
An uneven floor or improper stabilizer level can cause the treadmill to wobble during use as well as  
the incline adjustment to function incorrectly. Please follow the procedure described below to  
make sure the treadmill stabilizer is adjusted correctly prior to use. You may need the assistance  
of another person to perform this adjustment.  
1. There are four stabilizers and two cushions  
located on the underside of the treadmill as shown  
in drawing 1. These all need to sit firmly on the  
floor to prevent the treadmill from wobbling during  
use.  
1. Four stabilizers towards the rear and two cushions at  
the front.  
2. Inspect each side of the treadmill base frame.  
The treadmill should sit on the floor with all four  
stabilizers and both cushions resting firmly on the  
floor as shown in drawing 2. Shake the  
handlebars back and forth to check if they are  
resting firmly on the floor. If they are not, tilt the  
treadmill to one side to adjust the stabilizers as  
shown in drawing 3. Simply turn the stabilizers like  
a screw to adjust their heights. Repeat this until  
the treadmill sits firmly on the floor.  
2. Check position of stabilizers and cushions.  
3. Tilt treadmill to access stabilizers.  
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28  
6.45M TREADMILL  
FOLDING INSTRUCTIONS  
How to fold up the treadmill:  
Your treadmill can be folded up for space saving storage. To do this follow the instructions here:  
1. To fold the deck you first need to bring the  
treadmill to the lowest incline level.  
1. Lower deck to lowest incline level.  
2. Lift the deck up from the rear of the treadmill and  
fold up until it locks in place. TO PREVENT  
INJURY BE SURE YOU HAVE A FIRM HOLD  
WHEN RAISING THE DECK.  
2. Lift the deck up from the rear.  
3. You will hear a “click” sound as the lock engages.  
3. You will hear a “click” sound as the lock engages.  
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29  
UNFOLDING INSTRUCTIONS  
How to unfold the treadmill:  
To unfold the treadmill for use follow the instructions here:  
1. Begin by standing behind and supporting the deck  
with your hands. Next release the lock with your  
foot by stepping on the release lever. TO  
PREVENT INJURY BE SURE YOU HAVE A  
FIRM HOLD ON THE DECK BEFORE  
RELEASING THE LOCK.  
1. Release the lock with your foot by stepping on the  
release lever.  
2. Slowly lower the deck certain angle till the deck  
start to lower by itself. The deck will lower slowly  
till it rests securely on the ground. Please do not  
stand on the area where underneath the deck  
when the deck lowering.  
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30  
6.45M TREADMILL  
TRANSPORT INSTRUCTIONS  
How to transport the treadmill:  
1. Start by first folding up the running deck as  
described on the FOLDING INSTRUCTIONS  
page in this manual. Then lift the treadmill a little  
bit up from the end of handlebars. You will see  
the Transportation Wheel Bracket spring out.  
1. Fold up the running deck.  
2. Stand behind the treadmill and grab the  
handlebars. Use the transport wheels to roll the  
treadmill to a desired position.  
2. Grab the handlebars then push or pull the treadmill.  
3. Once the treadmill is in place step on the  
Transportation Wheel Bracket to make the wheel  
back to place. Then follow the UNFOLDING and  
STABILIZER ADJUSTMENT instruction pages in  
this manual to level the frame to the floor.  
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31  
MAINTENANCE  
HOW TO MAINTAIN YOUR TREADMILL:  
Proper maintenance is very important to ensure your treadmill is always in top working condition. Improper  
maintenance could cause damage or shorten the life of your treadmill.  
Important: Never use abrasives or solvents to clean the treadmill. To prevent damage to the computer, keep  
liquids away and keep it out of direct sunlight.  
Inspect and tighten all parts of the treadmill regularly. Replace any worn parts immediately.  
BELT ADJUSTMENT:  
The running belt has been properly adjusted at the factory. However transportation, uneven flooring or other  
unpredicted reasons could cause the belt to shift off center resulting in the belt rubbing with the plastic side rail or end  
caps and possibly causing damage. To adjust the belt back to it’s proper position please follow the directions below:  
1. If your belt tends to walk to the right, rotate the right tension bolt clockwise. We recommend adjustments of  
1/4 turn at a time, and follow with a test. If your belt continues to walk to the right, simply adjust the left belt  
tension bolt by turning it 1/4 turn counterclockwise, and follow with a test.  
2. If your belt tends to walk to the left, rotate the left tension bolt clockwise 1/4 turn at a time, and follow with a  
test. If the belt continues to walk to the left, simply adjust the right tension bolt counterclockwise.  
3. If your belt appears to be loose, simply tighten both bolts evenly 1/4 turn. If it appears tight, simply loosen  
both bolts evenly 1/4 turn.  
Right and left tension bolts are located at the rear of the treadmill.  
DECK LUBRICATION:  
The walking belt has been pre-lubricated at the factory. However, it is recommended that the walking board be  
checked periodically for lubrication to ensure optimal treadmill performance. Your treadmill should not have to be  
lubricated usually within the first year or 500 hours of use.  
Every 3 months of operation lift the sides of the walking belt and feel the top surface of the walking board as far as you  
can reach. If you feel signs of silicone, no further lubrication is required. If it feels dry to the touch, follow the  
instructions below.  
Please use a non-petroleum based silicone.  
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32  
6.45M TREADMILL  
MAINTENANCE  
To apply lubricant to the walking belt:  
1. Position the walking belt so that the seam is located on top and in center of the walking board.  
2. Insert the spray nozzle into the spray head of the lubricant can.  
3. While lifting the side of the walking belt, position the spray nozzle between the walking belt and the board  
approximately 15 cm (6 inches) from the front of the treadmill. Apply the silicone spray to the walking board,  
moving from the front of the treadmill to the rear. Repeat this on the other side of the belt. Spray  
approximately 4 seconds on each side.  
4. Allow the silicone to "set" for 1 minute before using the treadmill.  
Spray lubricant from front to back.  
CLEANING:  
Routine cleaning of your treadmill will extend the product's life.  
Warning: To prevent electrical shock, be sure the power to the treadmill is OFF and the power cord is unplugged  
from the wall electrical outlet before attempting any cleaning or maintenance.  
Important: Never use abrasives or solvents to clean the treadmill. To prevent damage to the computer, keep  
liquids away and keep it out of direct sunlight.  
After each workout: Wipe off the console and other treadmill surfaces with a clean, water dampened soft cloth to  
remove excess perspiration.  
Weekly: Use of a treadmill mat is recommended for ease of cleaning. Dirt from your shoes contacts the belt and  
eventually makes it to underneath the treadmill. Vacuum underneath treadmill once a week.  
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33  
IMPORTANT STEPS  
Warning:  
Before using this product, please consult your personal physician for a complete physical examination. Frequent and  
strenuous exercise should be approved by your doctor first. If any discomfort should result from your use of this  
product, stop exercising and consult your doctor. Proper usage of this product is essential. Please read your manual  
carefully before exercising.  
Please keep all children away from the equipment during use and when equipment is unattended.  
Always wear appropriate clothing, including athletic shoes, when exercising. Do not wear loose clothing that could  
become caught during exercising.  
Make sure that all bolts and nuts are tightened when equipment is in use. Periodic maintenance is required on all  
exercise equipment to keep it in good condition.  
Before beginning:  
How you begin your exercise program depends on your physical condition. If you have been inactive for several  
years, or are severely overweight, you must start slowly and increase your time gradually, a few minutes per week.  
Initially you may be able to exercise only for a few minutes in your target heart rate zone. However, your aerobic  
fitness will improve over the next six to eight weeks. Don’t be discouraged if it takes longer. It’s important to work at  
your own pace. Ultimately, you’ll be able to exercise continuously for 30 minutes. And the better your aerobic fitness,  
the harder you will have to work to stay in your target heart rate zone. But remember these essentials:  
Contact your physician before starting a workout or training program. Have your doctor review your training and  
diet programs to advise you of a workout routine you should adopt.  
Begin your training program slowly with realistic goals that have been set by you and your doctor.  
Supplement your program with some type of aerobic exercise such as walking, jogging, swimming, dancing and/or  
bicycling. Monitor your pulse frequently. If you do not have an electronic heart rate monitor, have your physician  
show you the proper way to manually check your pulse by using your wrist or neck. Establish your target heart  
rate based on your age and condition.  
Drink plenty of fluids during the course of your routine. You must replace the water content lost from  
excessive exercising to avoid dehydration. Avoid drinking large amounts of cold liquids. Fluids should be at  
room temperature when consumed.  
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34  
6.45M TREADMILL  
TARGET HEART RATE  
Finding your pulse:  
To make sure your heart is beating in its target zone, you’ll need to know how to monitor your heart rate. The easiest  
way is to feel the pulse in the carotid artery on either side of your neck, between the windpipe and the large neck  
muscles. Count the number of beats in ten seconds, and then multiply that number by six. This gives you the number  
of beats per minute.  
How fast should your heart beat during aerobic exercise? Fast enough to reach and stay in its “target zone,” a range  
of beats per minute that is largely determined by your age and physical condition. To determine your target zone,  
consult the chart we have provided.  
FIND YOUR TARGET HEART RATE  
200  
180  
160  
140  
120  
100  
80  
20  
25  
30  
35  
40  
45  
50  
55  
60  
65  
70  
YOUR AGE in years  
ADVANCED: Sports, athletic conditioning or interval training  
FITNESS: Optimal training, aerobic or cardiovascular  
HEALTH: Beginner, low intensity with long duration produces fat burning  
Aerobic exercise:  
Is any sustained activity that sends oxygen to your muscles via your heart and lungs. It will improve the fitness of your  
lungs and heart: your body’s most important muscle. Aerobic fitness is promoted by any activity that uses your large  
muscle groups - arms, legs or buttocks, for example. Your heart beats quickly and you breathe deeply. An aerobic  
exercise should be part of your entire exercise routine.  
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35  
MUSCLE CHART  
Targeted muscle groups:  
The exercise routine that is performed on this product will develop primarily lower body muscle groups. These muscle  
groups are shown in gray color on the chart below.  
MUSCLE GROUPS  
A
B
C
D
E
F
Shoulder muscles  
Pectoral muscles  
Bicep muscle  
Calf muscles  
Trapezius muscles  
Tricep muscles  
G
H
I
Abdominal muscles  
Forearm muscles  
Quadricep muscles  
Back muscles  
J
K
L
Gluteal muscles  
Hamstring muscles  
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36  
6.45M TREADMILL  
STRETCHING ROUTINE  
Warm up and cool down:  
A successful exercise program consists of a warm-up, aerobic exercise, and a cool-down. Do the entire program at least two and  
preferably three times a week, resting for a day between workouts. After several months, you can increase your workouts to four or  
five times per week.  
Warming up is an important part of your workout, and should begin every session. It prepares your body for more strenuous  
exercise by heating up and stretching out your muscles, increasing your circulation and pulse rate, and delivering more oxygen to  
your muscles. At the end of your workout, repeat these exercises to reduce sore muscle problems. We suggest the warm-up and  
cool-down exercises on the following pages:  
Toe Touch:  
Shoulder Lift:  
Slowly bend forward from  
your waist, letting your back  
and shoulders relax as you  
stretch toward your toes.  
Reach down as far as you  
can and hold for 15 counts.  
Lift your right shoulder up  
toward your ear for one  
count. Then lift your left  
shoulder up for one count as  
you lower your right  
shoulder.  
Inner Thigh Stretch:  
Hamstring Stretch:  
Sit with the soles of your feet  
together with your knees  
pointing outward. Pull your  
feet as close into your groin  
as possible. Gently push  
your knees towards the floor.  
Hold for 15 counts.  
Sit with your right leg  
extended. Rest the sole of  
your left foot against your  
right inner thigh. Stretch  
toward your toe as far as  
possible. Hold for 15 counts.  
Relax and then repeat with  
left leg extended.  
Side Stretch:  
Calf-Achilles Stretch:  
Open your arms to the side  
and continue lifting them until  
they are over your head.  
Reach your right arm as far  
upward toward the ceiling as  
you can for one count. Feel  
the stretch up your right side.  
Repeat this action with your  
left arm.  
Lean against a wall with your  
left leg in front of the right  
and your arms forward. Keep  
your right leg straight and the  
left foot on the floor; then  
bend the left leg and lean  
forward by moving your hips  
toward the wall. Hold, and  
then repeat on the other side  
for 15 counts.  
Head Roll:  
Rotate your head to the right  
for one count, feeling the  
stretch up the left side of your  
neck. Next, rotate your head  
back for one count, stretching  
your chin to the ceiling and  
letting your mouth open.  
Rotate your head to the left  
for one count, and finally,  
drop your head to your chest  
for one count.  
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37  
TROUBLESHOOTING  
NOTE: Do not touch any internal electric wires without consulting the manufacturer.  
Treadmill will not start:  
1. Make sure the power cord is plugged into a surge protector, the surge protector is plugged into a properly  
grounded outlet and the surge protector is turned on (refer to the Power Requirements section in this manual).  
2. Check the circuit breaker reset switch located on the front of the treadmill. Turn the power off, wait 5 minutes  
then press the rest switch.  
3. Check the house electrical breaker box and the circuit breaker for the room the treadmill is located in. If it has  
tripped, reset or have an electrician replace the breaker in home.  
4. Have an electrician check for inadequate voltage at the outlet.  
Treadmill looses power during use:  
1. Check the circuit breaker reset switch located on the front of the treadmill. Turn the power off, wait 5 minutes  
then press the rest switch.  
If the treadmill still will not operate, please call Technical service at 1.888.800.1167.  
2. Check the house electrical breaker box and the circuit breaker for the room the treadmill is located in. If it has  
tripped, reset or have an electrician replace the breaker in home.  
Treadmill walking belt slows during use:  
1. Check to make sure the treadmill is securely plugged into an UL-listed surge protector, rated at 15 amps, with a  
14-guage cord of five feet or less and the surge protector is securely plugged into the outlet. If the treadmill still will  
not operate, please call Technical service at 1.888.800.1167.  
Treadmill walking belt slips or is not centered on rear roller:  
Refer to the Belt Adjustment section of this manual. If you require additional assistance please call Technical service  
at 1.888.800.1167.  
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Smooth Fitness  
780 5th Ave  
King of Prussia, PA 19406  
Toll Free Customer Service:  
1.888.800.1167  
Website:  
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