ProForm Treadmill 831297381 User Manual

®
Model No. 831.297381  
Serial No.  
The serial number is found in the loca-  
tion shown below. Write the serial num-  
ber in the space above for reference.  
Serial  
Number  
Decal  
CAUTION  
Read all precautions and in-  
structions in this manual before  
using this equipment. Save this  
manual for future reference.  
USER'S MANUAL  
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179  
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14. Never start the treadmill while you are stand-  
ing on the walking belt. Always hold the  
handrails or upper body arms while using the  
treadmill.  
ASSEMBLY on pages 5 and 6, and HOW TO  
MOVE THE TREADMILL on page 11.) You  
must be able to safely lift 45 pounds (20 kg)  
to raise, lower, or move the treadmill.  
15. The treadmill is capable of high speeds.  
Adjust the speed in small increments to avoid  
sudden jumps in speed.  
20. When folding or moving the treadmill, make  
sure that the storage latch is fully closed.  
21. Inspect and tighten all parts of the treadmill  
every three months.  
16. To reduce the possibility of the treadmill  
overheating, do not operate the treadmill  
continuously for longer than 1 hour.  
22. Never insert any object into any opening.  
17. The pulse sensor is not a medical device.  
Various factors, including the user's move-  
ment, may affect the accuracy of heart rate  
readings. The pulse sensor is intended only  
as an exercise aid in determining heart rate  
trends in general.  
23. Always unplug the power cord before per-  
forming the maintenance and adjustment  
procedures described in this manual. Never  
remove the motor hood unless instructed to  
do so by an authorized service representa-  
tive. Servicing other than the procedures in  
this manual should be performed by an au-  
thorized service representative only.  
18. Never leave the treadmill unattended while it  
is running. Always remove the key when the  
treadmill is not in use.  
24. This treadmill is intended for in-home use  
only. Do not use this treadmill in any com-  
mercial, rental, or institutional setting.  
19. Do not attempt to raise, lower, or move the  
treadmill until it is properly assembled. (See  
WARNING:  
Before beginning this or any exercise program, consult your physician. This  
is especially important for persons over the age of 35 or persons with pre-existing health problems.  
Read all instructions before using. SEARS assumes no responsibility for personal injury or property  
damage sustained by or through the use of this product.  
SAVE THESE INSTRUCTIONS  
The decals shown at the left and below have been placed on your  
treadmill. If a decal is missing, or if it is not legible, please call our  
toll-free HELPLINE to order a free replacement decal (see the back  
cover of this manual). Apply the decal in the location shown.  
3
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BEFORE YOU BEGIN  
Thank you for selecting the PROFORM® CROSS-  
WALK 2.5 treadmill. The CROSSWALK 2.5 treadmill  
blends advanced technology with innovative design to  
let you enjoy an excellent form of cardiovascular exer-  
cise in the convenience and privacy of your home.  
Time (excluding holidays). To help us assist you,  
please note the product model number and serial num-  
ber before calling. The model number of the treadmill  
is 831.297381. The serial number can be found on a  
decal attached to the treadmill (see the front cover of  
this manual for the location).  
For your benefit, read this manual carefully before  
using the treadmill. If you have additional questions,  
please call our toll-free HELPLINE at 1-800-736-6879,  
Monday through Saturday, 7 a.m. until 7 p.m. Central  
Before reading further, please review the drawing  
below and familiarize yourself with the parts that are  
labeled.  
Towel Rack  
Book Rack  
Console  
Water Bottle  
Accessory Tray  
Holder (Water  
Bottle is not  
included)  
Key/Clip  
Storage Latch  
Handrails  
Upper Body  
Arms  
FRONT  
Uprights  
Walking Belt  
Foot Rails  
Circuit Breaker  
Power Cord  
BACK  
Incline Knob  
RIGHT SIDE  
Rear Roller  
Adjustment Bolt  
Cushioned  
Walking Platform  
Incline Leg  
4
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ASSEMBLY  
CAUTION: Read and follow step 1 below before removing the restraining tie (see drawing 1). If the restrain-  
ing tie is removed prematurely, serious bodily injury may result. Assembly requires two people. Set the tread-  
mill in a cleared area and remove the packing materials except for the restraining tie. Do not dispose of the  
packing materials until assembly is completed. Use the HARDWARE IDENTIFICATION CHART in the center of  
this manual to identify the parts used in assembly. Assembly requires the included allen wrench  
, a  
phillips screwdriver  
, and two adjustable wrenches  
.
1. Slide the Left Upright (1) onto the left side of the Base  
(59). It may be necessary to firmly push down on the  
Left Upright until it is fully seated on the Base.  
Remove the restraining tie from the Base.  
1
1
Handrail  
Attach the left handrail to the Base (59) with a Handrail  
Bolt (93), 3/8” Washer (67), and Handrail Nut (4). Do not  
tighten the Handrail Bolt yet. Using the allen wrench,  
tighten two Upright Screws (63) into the Left Upright (1)  
and the Base.  
63  
59  
Restraining Tie  
4
93  
67  
2. Slide the Right Upright (44) onto the right side of the  
Base (59). It may be necessary to firmly push down  
on the Right Upright until it is fully seated on the  
Base. Be careful not to pinch the Wire Harness (25)  
between the Right Upright and the Base.  
2
9
25  
Attach the right handrail to the Base (59) with a Handrail  
Bolt (93), 3/8” Washer (67), and Handrail Nut (4). Do not  
tighten the Handrail Bolt yet. Using the allen wrench,  
tighten two Upright Screws (63) into the Right Upright (44)  
and the Base.  
44  
Hand tighten the Handrail Nuts (4) used in steps 1 and 2.  
Using a wrench, tighten the Handrail Bolts (93) used in  
steps 1 and 2.  
Remove the wire ties (not shown) attaching the Console  
Base (9) to the Right Upright (44).  
63  
25  
59  
67  
93  
4
3. Set the Console Base (9) on the Left and Right Uprights  
(1, 44).  
3
62  
75  
While one person carefully feeds any slack Wire Harness  
(25) down into the Right Upright (44), a second person  
should carefully pull the slack Wire Harness from the  
lower end of the Right Upright.  
75  
1
9
Attach the Console Base (9) with four Screws (75).  
75  
Align the holes in the Book Rack (62) with those in the  
Console Base (9). Attach the Book Rack to the Console  
Base with four Screws (75) as shown.  
25  
44  
75  
5
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4. With the help of a second person, carefully lower the Left  
and Right Uprights (1, 44) until the handrails are resting  
on the floor.  
4
44  
1
Handrails  
59  
5. Attach six Base Pads (57) to the bottom of the Base (59)  
in the indicated locations. Note: One extra Base Pad  
may be included.  
5
See drawing 4 above. With the help of a second person,  
raise the Left and Right Uprights (1, 44) until the Base  
(59) is resting flat on the floor.  
57  
Before moving the treadmill, see HOW TO MOVE THE  
TREADMILL on page 11.  
59  
6. Insert two Resistance Bracket Bolts (107) with Bracket  
Washers (70) into the Left Upright (1). Slide two Star  
Washers (103), a Spacer (106), and two more Star  
Washers (103) onto the Bolts. Make sure that the  
Spacer is turned so the widest side is facing the Left  
Upright. Tighten the Bolts into the Resistance Bracket  
(104) at the lower end of the left Upper Body Arm (96).  
Note: It may be necessary to loosen the Resistance  
Knob (97) and pivot the Resistance Bracket.  
6
9
96  
96  
Attach the right Upper Body Arm (96) as described  
above. Make sure that both Upper Body Arms are on the  
correct side of the Console Base (9) as shown.  
The Left Upper  
Body Arm must  
be turned as  
shown  
104  
1
See drawing 2 on page 5. Feed the slack Wire Harness  
(25) into the Base (59).  
106  
70  
107  
97  
103  
103  
7. Remove the backing from the Adhesive Clip (77). Press  
the Adhesive Clip onto the Rear Roller Endcap (78) in the  
indicated location. Press the Allen Wrench (76) into the  
Adhesive Clip.  
7
Make sure that all parts are tightened before you use the  
treadmill. Note: To protect the floor or carpet, place a  
mat under the treadmill. For information on ordering a  
mat, see REPLACEMENT PARTS on the back cover.  
77  
76  
78  
6
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OPERATION AND ADJUSTMENT  
THE PERFORMANT LUBETM WALKING BELT  
electric shock. This product is equipped with a cord  
having an equipment-grounding conductor and a  
grounding plug. Plug the power cord into a surge  
protector, and plug the surge protector into an ap-  
propriate outlet that is properly installed and  
grounded in accordance with all local codes and  
ordinances.  
Your treadmill features a walking belt coated with  
PERFORMANT LUBETM, a high-performance lubricant.  
IMPORTANT: Never apply silicone spray or other  
substances to the walking belt or the walking plat-  
form. They will deteriorate the walking belt and  
cause excessive wear.  
This product is for use on a nominal 120-volt circuit,  
and has a grounding plug that looks like the plug illus-  
trated in drawing 1 below. A temporary adapter that  
looks like the adapter illustrated in drawing 2 may be  
used to connect the surge protector to a 2-pole recep-  
tacle as shown in drawing 2 if a properly grounded out-  
let is not available.  
HOW TO PLUG IN THE POWER CORD  
DANGER:  
Improper connection  
of the equipment-grounding conductor can  
result in an increased risk of electric shock.  
Check with a qualified electrician or service-  
man if you are in doubt as to whether the  
product is properly grounded. Do not modify  
the plug provided with the product—if it will  
not fit the outlet, have a proper outlet in-  
stalled by a qualified electrician.  
The temporary adapter should be used only until a  
properly grounded outlet (drawing 1) can be installed  
by a qualified electrician.  
The green-colored rigid ear, lug, or the like extending  
from the adapter must be connected to a permanent  
ground such as a properly grounded outlet box cover.  
Whenever the adapter is used it must be held in place  
by a metal screw. Some 2-pole receptacle outlet box  
covers are not grounded. Contact a qualified elec-  
trician to determine if the outlet box cover is  
grounded before using an adapter.  
Your treadmill, like any other type of sophisticated  
electronic equipment, can be seriously damaged by  
sudden voltage changes in your home’s power.  
Voltage surges, spikes, and noise interference can re-  
sult from weather conditions or from other appliances  
being turned on or off.  
To decrease the pos-  
1
sibility of your tread-  
mill being damaged,  
always use a surge  
protector (not in-  
cluded) with your  
treadmill.  
Grounded Outlet Box  
Treadmill Power Cord  
Grounding Pin  
Grounding Plug  
Grounding Plug  
Grounding Pin  
Surge protectors are  
sold at most hardware  
stores and department  
stores. Use only a UL-  
listed surge protector,  
rated at 15 amps, with a  
14-gauge cord of five  
feet or less in length.  
Grounded Outlet  
2
Grounded Outlet Box  
Adapter  
Grounding Pin  
Grounding Plug  
This product must be  
grounded. If it should  
malfunction or break  
Surge Protector  
down, grounding pro-  
vides a path of least re-  
sistance for electric cur-  
rent to reduce the risk of  
Lug  
Metal Screw  
7
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DIAGRAM OF THE CONSOLE  
Monitor Displays  
• Misuse of this treadmill may cause serious injury. • Do not stand on  
walking belt when starting treadmill. • Read User's Manual and follow  
warnings and operating instructions. • Keep fluids off electronic console.  
Pulse  
Sensor  
Clip  
Key  
Speed Control  
CAUTION:Before operating the  
console, read the following precautions.  
• Adjust the speed in small increments.  
• The training zones marked beside the speed  
control are general guidelines only. See pages  
14 and 15 for more information.  
• Do not stand on the walking belt when turning  
on the power.  
• Always wear the clip (see the drawing above)  
while using the treadmill. When the key is  
removed from the console, the walking belt will  
stop.  
• To reduce the possibility of electric shock,  
keep the console dry. Avoid spilling liquids on  
the console. Use only a sealed water bottle.  
BATTERY INSTALLATION  
STEP BY STEP CONSOLE OPERATION  
The console requires three "AA" batteries (not in-  
cluded). Alkaline batteries are recommended.  
To install batteries, open the battery cover under the  
console as shown below. Press three batteries into the  
battery com-  
Before operating the console, make sure that the power  
cord is properly plugged in. (See HOW TO PLUG IN  
THE POWER CORD on page 7.) If there is a thin sheet  
of clear plastic on the face of the console, remove it.  
partment.  
Next, step onto the foot rails of the treadmill. Find the  
clip attached to the key (see the drawing above), and  
slide the clip onto the waistband of your clothing.  
Make sure  
that the neg-  
ative (–)  
Battery  
Cover  
ends of the  
batteries are  
touching the  
springs.  
Follow the steps on page 9 to operate the console.  
Close the  
Batteries  
battery cover.  
8
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Insert the key fully into the power switch.  
CALORIES/FAT CAL-  
ORIES/PULSE  
Arrows  
1
2
Inserting the key will  
not turn on the dis-  
plays. The displays will  
turn on when the  
ON/RESET button is  
pressed or when the  
walking belt is started.  
Note: If you just in-  
display—This display  
shows the approximate  
numbers of calories and  
fat calories you have  
burned. (See FAT  
CALORIES on page 14 for an explanation of fat  
calories.) Every seven seconds, the display will  
change from one number to the other. Arrows in the  
display will indicate which number is currently  
shown. Note: This display will also show your pulse  
when the pulse sensor is used.  
stalled batteries, the displays will already be on.  
Reset the speed control.  
Slide the speed control  
down to the RESET po-  
sition. Note: Each time  
the walking belt is  
The displays can be  
reset, if desired, by  
pressing the ON/RESET  
button.  
stopped, the speed  
control must be moved  
to the RESET position  
before the walking belt  
can be restarted.  
Measure your pulse, if desired.  
5
To use the pulse  
Pulse  
Sensor  
sensor, stand on  
the foot rails and  
place your thumb  
on the pulse sen-  
sor as shown. The  
pulse sensor is  
Start the walking belt.  
pressure-activated;  
fully press down  
3
4
After you have moved the speed control to the  
RESET position, slowly slide it upward until the  
walking belt begins to move at slow speed.  
Carefully step onto the walking belt and begin exer-  
cising. Change the speed of the walking belt as de-  
sired by sliding the speed control.  
the pulse sensor. Do not press too hard, or the  
circulation in your thumb will be restricted, and  
your pulse will not be  
detected. Next, slightly  
raise your thumb until  
the heart-shaped indica-  
tor in the CALORIES/  
To stop the walking belt, step onto the foot rails and  
slide the speed control to the RESET position.  
FAT CALORIES/PULSE  
display flashes steadily.  
Indicator  
Hold your thumb at this  
Follow your progress with the monitor displays.  
level. After 5 to 10 seconds, your pulse will be  
shown. Hold your thumb on the sensor for another  
15 seconds for the most accurate reading. If the dis-  
played pulse appears to be too high or too low, or if  
your pulse is not displayed, lift your thumb off the  
sensor and allow the display to reset. Press down  
again on the sensor as described above.  
TIME display—This  
display shows the total  
time that you have  
walked or run on the  
treadmill.  
DISTANCE display—  
This display shows the  
total distance that you  
have walked or run, in  
miles.  
Make sure that your thumb is positioned as shown,  
and that you are applying the proper amount of pres-  
sure to the pulse sensor. Try the sensor several  
times until you become familiar with it. Remember to  
stand still while measuring your pulse.  
SPEED display—This  
display shows the speed  
of the walking belt, in  
miles per hour.  
9
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When you are finished exercising, stop the  
walking belt and remove the key.  
To vary the intensity of your upper body exercise, the  
resistance of the upper body arms can be adjusted. To  
increase the resistance, turn the resistance knobs clock-  
wise; to decrease the resistance, turn the knobs coun-  
terclockwise.  
6
Step onto the foot rails,  
stop the walking belt,  
and remove the key  
from the console. Store  
the key in a secure  
HOW TO CHANGE THE INCLINE OF THE TREADMILL  
place. After the key is  
removed, the displays  
will remain on for  
To vary the intensity of your exercise, the incline of the  
treadmill can be changed using the foot incline knob on  
the right foot rail. Before changing the incline, stop  
the walking belt.  
about five minutes.  
Note: Any time that the walking belt is stopped  
and no console buttons are pressed for five min-  
utes, the displays will automatically turn off in  
order to conserve the batteries.  
HOW TO USE THE UPPER BODY ARMS  
As you exercise on  
the treadmill, you  
can hold either the  
Upper Body  
Arms  
Incline Knob  
handrails or the  
upper body arms.  
The upper body  
arms are designed  
to exercise your  
arms, shoulders,  
To decrease the incline, stand with your left foot  
towards the front of the left foot rail. Using your right  
foot, press down the foot incline knob until the desired  
incline is reached. Note: It may be helpful to step off the  
treadmill when pressing down on the incline knob to  
decrease the incline.  
Resistance  
and back for a total  
body workout. Hold  
Knobs  
one upper body  
arm with each  
hand, and move  
them forward and  
back as you walk  
on the treadmill.  
To increase the incline, stand with your left foot  
towards the back of the left foot rail, and press down  
the foot incline knob until the desired incline is reached.  
HOW TO FOLD AND MOVE THE TREADMILL  
HOW TO FOLD THE TREADMILL FOR STORAGE  
Before folding the treadmill, unplug the power cord. Caution:  
You must be able to safely lift 45 pounds (20 kg) in order  
to raise, lower, or move the treadmill.  
1. Hold the treadmill with your hands in the locations shown  
at the right. To decrease the possibility of injury, bend  
your legs and keep your back straight. As you raise  
the treadmill, make sure to lift with your legs rather  
than your back. Raise the treadmill about halfway to the  
vertical position.  
10  
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2. Move your right hand to the position shown and hold the  
treadmill firmly. Raise the treadmill until the storage latch  
closes over the frame guide. Make sure that the storage  
latch closes fully over the frame guide.  
Storage  
Latch  
To protect the floor or carpet from damage, place a  
mat under the treadmill. Keep the treadmill out of di-  
rect sunlight. Do not leave the treadmill in the storage  
position in temperatures above 85° Fahrenheit.  
Closed  
Frame  
Guide  
HOW TO MOVE THE TREADMILL  
Before moving the treadmill, convert the treadmill to the stor-  
age position as described above. Make sure that the stor-  
age latch is closed fully over the frame guide.  
1. Hold the upper ends of the handrails. Place one foot on  
the base as shown.  
2. Tilt the treadmill back until it rolls freely on the front wheels.  
Carefully move the treadmill to the desired location. Never  
move the treadmill without tipping it back, or the base  
pads may come off. To reduce the risk of injury, use  
extreme caution while moving the treadmill. Do not at-  
tempt to move the treadmill over an uneven surface.  
Base  
3. Place one foot on the base, and carefully lower the tread-  
mill until it is resting in the storage position.  
Front Wheels  
HOW TO LOWER THE TREADMILL FOR USE  
1. Hold the upper end of the treadmill with your right hand as  
shown. Using your left thumb, slide open the storage latch  
and hold it open. Pivot the treadmill until the frame and  
foot rail are past the storage latch.  
Storage  
Latch  
Opened  
2. Hold the treadmill firmly with both hands, and lower the  
treadmill to the floor. To decrease the possibility of in-  
jury, bend your legs and keep your back straight.  
11  
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TROUBLE-SHOOTING  
Most treadmill problems can be solved by following the simple steps below. Find the symptom that ap-  
plies, and follow the steps listed. If further assistance is needed, call our toll-free HELPLINE at 1-800-736-  
6879, Monday through Saturday, 7 a.m. until 7 p.m. Central Time (excluding holidays).  
1. SYMPTOM: THE POWER DOES NOT TURN ON  
a. Make sure that the power cord is plugged into a surge protector, and that the surge protector is plugged into  
a properly grounded outlet. (See HOW TO PLUG IN THE POWER CORD on page 7.) Use only a UL-listed  
surge protector, rated at 15 amps, with a 14-gauge cord of five feet or less in length.  
b. After the power cord has been plugged in, make sure that the key is fully inserted into the console. (See step  
1 on page 9.)  
c. Check the circuit breaker located on the treadmill near the  
c
power cord. If the switch protrudes as shown, the circuit  
breaker has tripped. To reset the circuit breaker, wait for five  
minutes and then press the switch back in.  
Reset  
Tripped  
2. SYMPTOM: THE POWER TURNS OFF DURING USE  
a. Check the circuit breaker located on the treadmill frame near the power cord (see 1. c. above). If the circuit  
breaker has tripped, wait for five minutes and then press the switch back in.  
b. Make sure that the power cord is plugged in.  
c. Remove the key from the console. Reinsert the key fully into the console. (See step 1 on page 9.)  
d. If the treadmill still will not run, please call our toll-free HELPLINE.  
3. SYMPTOM: THE WALKING BELT SLOWS WHEN WALKED ON  
a. Use only a UL-listed surge protector, rated at 15 amps, with a 14-gauge cord of five feet or less in length.  
b. If the walking belt is overtightened, treadmill performance may  
b
2”–3”  
decrease and the walking belt may be permanently damaged.  
Remove the key and UNPLUG THE POWER CORD. Using the  
allen wrench, turn both rear roller adjustment bolts counterclock-  
wise, 1/4 of a turn. When the walking belt is properly tightened,  
you should be able to lift each side of the walking belt 2–3  
inches off the walking platform. The center of the walking belt  
should just touch the walking platform. Be careful to keep the  
walking belt centered. Plug in the power cord, insert the key and  
run the treadmill for a few minutes. Repeat until the walking belt  
is properly tightened.  
Rear Roller Adjustment Bolts  
c. If the walking belt still slows when walked on, please call our toll-free HELPLINE.  
4. SYMPTOM: THE TREADMILL SITS UNEVENLY ON THE FLOOR  
a. Make sure that the six base pads are attached to the treadmill (see assembly step 5 on page 6).  
12  
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5. SYMPTOM: THE WALKING BELT IS OFF-CENTER WHEN WALKED ON  
a. If the walking belt has shifted to the left, first remove the key and  
a
UNPLUG THE POWER CORD. Using the 3/16” end of the allen  
wrench, turn the left rear roller adjustment bolt clockwise, and  
the right bolt counterclockwise, 1/4 of a turn each. Be careful not  
to overtighten the walking belt. Plug in the power cord, insert the  
key and run the treadmill for a few minutes. Repeat until the  
walking belt is centered.  
b. If the walking belt has shifted to the right, first remove the key  
b
and UNPLUG THE POWER CORD. Using the 3/16” end of the  
allen wrench, turn the left rear roller adjustment bolt counter-  
clockwise, and the right bolt clockwise, 1/4 of a turn each. Be  
careful not to overtighten the walking belt. Plug in the power  
cord, insert the key and run the treadmill for a few minutes.  
Repeat until the walking belt is centered.  
c. If the walking belt slips when walked on, first remove the key  
c
and UNPLUG THE POWER CORD. Using the 3/16” end of the  
allen wrench, turn both rear roller adjustment bolts clockwise,  
1/4 of a turn. When the walking belt is correctly tightened, you  
should be able to lift each side of the walking belt 2-3 inches off  
the walking platform. The center of the walking belt should just  
touch the walking platform. Be careful to keep the walking belt  
centered. Plug in the power cord, insert the key and run the  
treadmill for a few minutes. Repeat until the walking belt is prop-  
erly tightened.  
6. SYMPTOM: ONE OF THE UPPER BODY ARMS SQUEAKS DURING USE  
a. Correcting this problem requires a small amount of white marine  
grease, available at most hardware stores.  
104  
96  
99  
98  
Turn the Resistance Knob (97) counterclockwise until it can be  
removed. Remove the Resistance Cone (98) and the Upper  
Body Arm (96), along with the 3/8” Washers (67), Spring  
Washer (5), Thrust Washers (101), and Thrust Bearing (102).  
(Note: If the Resistance Sleeve [99] comes out of the  
Resistance Bracket [104], press it back in.) Apply a thin layer of  
white marine grease to the outer surface of the Resistance Cone  
(98). Reattach all parts in the order shown at the right.  
101  
5
97  
67  
102  
67  
7. SYMPTOM: THE DISPLAYS OF THE CONSOLE DO NOT FUNCTION PROPERLY  
a. Check the batteries in the console. (See BATTERY INSTALLATION on page 8.) Most problems are the re-  
sult of drained batteries.  
b. If the speed display does not show a correct reading, remove the  
key and UNPLUG THE POWER CORD. Raise the treadmill to  
the storage position. (See HOW TO FOLD THE TREADMILL  
FOR STORAGE on page 10.) Remove the four indicated screws.  
Next, lower the treadmill. (See HOW TO LOWER THE TREAD-  
MILL FOR USE on page 11). Remove the four screws from the  
sides of the hood. Carefully slide the hood forward and remove it.  
See page 14 for further instructions.  
Screws  
13  
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Locate the Reed Switch (38) and the Magnet (39) on the left side  
of the Pulley (90). Turn the Pulley until the Magnet is aligned with  
the Reed Switch. Make sure that the gap between the Magnet  
and the Reed Switch is about 1/8”. If necessary, loosen the  
Screw (19) and move the Reed Switch slightly. Retighten the  
Screw. Re-attach the hood (see 8. b. on page 13), and run the  
treadmill for a few minutes to check for a correct speed reading.  
1/8”  
38  
90  
39  
19  
Top  
View  
CONDITIONING GUIDELINES  
To find the proper heart rate for you, first find your age  
at the top of the chart (ages are rounded off to the  
nearest ten years). Next, find the three numbers below  
your age. The three numbers are your “training zone.”  
The lower two numbers are recommended heart rates  
for fat burning; the higher number is the recommended  
heart rate for aerobic exercise.  
WARNING:  
Before beginning  
this or any exercise program, consult your  
physician. This is especially important for in-  
dividuals over the age of 35 or individuals  
with pre-existing health problems.  
The pulse sensor is not a medical device.  
Various factors, including your movement,  
may affect the accuracy of heart rate readings.  
The sensor is intended only as an exercise aid  
in determining heart rate trends in general.  
Fat Burning  
To burn fat effectively, you must exercise at a relatively  
low intensity level for a sustained period of time. During  
the first few minutes of exercise, your body uses easily  
accessible carbohydrate calories for energy. Only after  
the first few minutes does your body begin to use  
stored fat calories for energy. If your goal is to burn fat,  
adjust the speed and incline of the treadmill until your  
heart rate is near one of the lower two numbers in your  
training zone. It may also be helpful to set the speed  
control on the console to FAT BURN to help you main-  
tain the proper intensity level. (See page 9.)  
The following guidelines will help you to plan your ex-  
ercise program. Remember—these are general guide-  
lines only. For more detailed exercise information, ob-  
tain a reputable book or consult your physician.  
EXERCISE INTENSITY  
Whether your goal is to burn fat or to strengthen your  
cardiovascular system, the key to achieving the de-  
sired results is to exercise with the proper intensity.  
The proper intensity level can be found by using your  
heart rate as a guide. The chart below shows recom-  
mended heart rates for fat burning and aerobic exer-  
cise. (This chart is also found on the console.)  
Aerobic Exercise  
If your goal is to strengthen your cardiovascular sys-  
tem, your exercise must be “aerobic.” Aerobic exercise  
is activity that requires large amounts of oxygen for  
prolonged periods of time. This increases the demand  
on the heart to pump blood to the muscles, and on the  
lungs to oxygenate the blood. For aerobic exercise,  
adjust the speed and incline of the treadmill until your  
heart rate is near the higher number in your training  
zone. It may also be helpful to set the speed control on  
the console to AEROBIC to help you maintain the  
proper intensity level. (See page 9.)  
14  
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High Performance Athletic Conditioning  
Training Zone Exercise  
If your goal is high performance athletic conditioning,  
set the speed control on the console to PERFOR-  
MANCE to help you maintain the proper intensity level.  
(See page 9.) Note: During the first few weeks of your  
exercise program, keep your heart rate near the low  
end of your training zone.  
After warming up, increase the intensity of your exer-  
cise until your heart rate is in your training zone for 20  
to 30 minutes. (During the first few weeks of your exer-  
cise program, do not keep your heart rate in your train-  
ing zone for longer than 20 minutes.) Breathe regularly  
and deeply as you exercise—never hold your breath.  
HOW TO MEASURE YOUR HEART RATE  
A Cool-down  
To measure your heart rate, use the pulse sensor on  
the console. (See page 9.) If your heart rate is too high  
or too low, adjust the speed or incline of the treadmill  
until your heart rate is at the proper level.  
Finish each workout with 5 to 10 minutes of stretching  
to cool down. This will increase the flexibility of your  
muscles and will help to prevent post-exercise problems.  
Exercise Frequency  
WORKOUT GUIDELINES  
To maintain or improve your condition, complete three  
workouts each week, with at least one day of rest be-  
tween workouts. After a few months, you may com-  
plete up to five workouts each week.  
Each workout should include three important parts:  
A Warm-up  
Begin with 5 to 10 minutes of stretching and light exer-  
cise. Warming up increases the body temperature, heart  
rate, and circulation in preparation for vigorous exercise.  
Remember, the key to success is to make exercise a  
regular and enjoyable part of your everyday life.  
SUGGESTED STRETCHES  
The correct form for several basic stretches is shown in the  
drawings below. Move slowly as you stretch—never bounce.  
1
1. Toe Touch Stretch  
Stand with your knees bent slightly and slowly bend forward  
from your hips. Allow your back and shoulders to relax as you  
reach down toward your toes as far as possible. Hold for 15  
counts, then relax. Repeat 3 times. Stretches: Hamstrings,  
back of knees and back.  
2
2. Hamstring Stretch  
Sit with one leg extended. Bring the sole of the opposite foot  
toward you and rest it against the inner thigh of your extended  
leg. Reach toward your toes as far as possible. Hold for 15  
counts, then relax. Repeat 3 times for each leg. Stretches:  
Hamstrings, lower back and groin.  
3
3. Calf/Achilles Stretch  
With one leg in front of the other, reach forward and place your  
hands against a wall. Keep your back leg straight and your  
back foot flat on the floor. Bend your front leg, lean forward and  
move your hips toward the wall. Hold for 15 counts, then relax.  
Repeat 3 times for each leg. To cause further stretching of the  
achilles tendons, bend your back leg as well. Stretches:  
Calves, achilles tendons and ankles.  
15  
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Remove this HARDWARE IDENTIFICATION CHART,  
EXPLODED DRAWING and PART LIST from the user’s  
manual. Save this page for future reference.  
HARDWARE IDENTIFICATION CHART  
The chart below is provided to help you identify the small parts used in assembly. The number in parenthesis  
below each part refers to the key number of the part. The second number refers to the quantity used in assembly.  
Note: Some small parts may have been pre-assembled for shipping purposes. If a part is not found in the  
part bag, check to see if it has been pre-assembled.  
Bracket Washer (70)–4  
Handrail Nut (4)–2  
3/8" Washer (67)–2  
Star Washer (103)–8  
Screw (75)–8  
Upright Screw (63)–4  
Handrail Bolt (93)–2  
Resistance Bracket Bolt (107)–4  
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PART LIST—Model No. 831.297381  
Key No. Part No. Qty.  
R0497A  
Description  
Key No. Part No. Qty.  
Description  
1
2
3
4
5
6
7
8
9
135635  
131882  
113227  
136012  
128005  
119425  
131161  
128093  
131606  
1
1
1
2
2
8
1
1
1
1
1
1
1
1
1
2
1
1
20  
1
1
2
1
6
1
2
8
4
12  
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
14  
1
2
1
2
2
1
1
2
2
7
3
1
1
2
1
4
Left Upright  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
119375  
116927  
013141  
014132  
121576  
136220  
014063  
136015  
052012  
013523  
013342  
126996  
128457  
016028  
131635  
133845  
122002  
131605  
129639  
016057  
131741  
136431  
128272  
131751  
116435  
129814  
133598  
116926  
131753  
124614  
132031  
105500  
136221  
126843  
126828  
129570  
1
3
16  
10  
2
1
9
1
2
2
2
14  
1
1
1
1
1
1
1
4
1
1
8
8
1
1
1
3
1
2
2
2
2
2
2
2
1
4
2
8
2
2
2
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
Incline Shock Bolt  
Wire Tie Holder  
Latch-Frame Guide Screw  
3/8” Washer  
Roller Endcap Nut  
Right Foot Rail  
Endcap/Bracket Washer  
Incline Leg  
Incline Leg Wheel  
Rear Roller Endcap Screw  
Adjustment Bolt  
Screw  
Allen Wrench  
Adhesive Clip  
Front Frame Cover  
Incline Knob Sleeve  
Handrail Nut  
Spring Washer  
3/8” Lock Nut  
Speed Knob  
Speed Potentiometer  
Console Base  
Console  
10* 133961  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
119038  
135866  
124669  
122812  
014117  
012056  
120867  
135194  
120630  
107503  
130993  
013307  
NSP  
013300  
133964  
133860  
133333  
113106  
013322  
109382  
124695  
130426  
135530  
Key/Clip  
Motor Belt  
Power Cord  
Motor Tension Washer  
Motor Tension Star Washer  
Incline Wheel Nut  
Motor Tension Nut  
Motor Hood  
Rear Roller Endcap  
Rear Roller  
Incline Shock  
Latch Decal  
Small Screw  
Motor Pivot Bolt  
Choke  
Incline Bolt  
Frame  
Anchor Screw  
Wire Harness  
15” Wire Tie  
Battery Cover  
8” Cable Tie  
Walking Belt  
Walking Platform  
Platform Screw  
Isolator  
Incline Lever  
Shock  
Cover Clip  
Hood Anchor  
Front Roller/Pulley  
Releasable Cable Tie  
Storage Latch Bracket  
Handrail Bolt  
Frame Guide Spacer  
Foam Grip  
Upper Body Arm w/Foam  
Resistance Knob  
Resistance Cone  
Resistance Sleeve  
Incline Shock Spacer (small)  
Thrust Washer  
Frame Cover Screw  
Circuit Breaker  
Grommet  
Ground Wire  
Left Foot Rail  
Motor/Pulley/Flywheel/Fan  
Pulley/Flywheel/Fan  
Motor  
34* 133966  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
126747  
133413  
137857  
118153  
100498  
133096  
116434  
112609  
104345  
135636  
133685  
130868  
013162  
131639  
127098  
131738  
136377  
130251  
133605  
129004  
013430  
132314  
129740  
013547  
137592  
130822  
117806  
135025  
013484  
Controller  
100 059019  
101 102973  
102 106896  
103 014149  
104 126773  
105 126644  
106 132583  
107 132637  
108 126960  
109 132648  
110 014066  
111 131090  
112 131782  
113 133862  
114 012155  
115 012149  
116 118202  
117 119919  
118 131551  
119 135322  
120 127819  
Reed Switch  
Magnet  
Thrust Bearing  
Star Washer  
4” Cable Tie  
Incline Knob  
Resistance Bracket  
Resistance Bolt  
Resistance Bracket Spacer  
Resistance Bracket Bolt  
Base Plug  
Incline Knob Bracket  
Cable Lock Washer  
Clamp  
Incline Shock Spacer  
Shock Bracket  
1/2” Push Nut  
Shock Nut  
Shock Release  
Incline Cable  
Electronic Warning Decal  
23” Cable Tie  
Frame Plug  
8” White Wire, Male/Female  
User’s Manual  
Front Roller Adj. Bolt  
Shock Star Washer  
Right Upright  
Upright Spacer  
Base Wheel Bolt  
Belly Pan Screw  
Belly Pan  
Belt Guide  
Storage Latch  
Storage Latch Spring  
Frame Guide  
Rear Frame Cover  
Wire Harness Grommet  
Upright Pivot Bolt  
Base Wheel  
Base Pad  
Motor Tension Bolt  
Base  
#
#
107771  
137020  
Safety Cover Connector  
Incline Leg Wheel Bolt  
Book Rack  
* Includes all parts shown in the box  
# These parts are not illustrated  
Upright Screw  
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The model number and serial number of your PROFORM®  
CROSSWALK 2.5 treadmill are listed on a decal attached to the  
frame. See the front cover of this manual to find the location of the  
decal.  
Model No. 831.297381  
QUESTIONS?  
All replacement parts are available for immediate purchase or  
special order when you visit your nearest SEARS Service Center.  
To request service or to order parts by telephone, call the toll-free  
numbers listed at the left.  
If you find that:  
• you need help assembling or  
operating the PROFORM®  
CROSSWALK 2.5 treadmill  
When requesting help or service, or ordering parts, please be  
prepared to provide the following information:  
• a part is missing  
• The NAME OF THE PRODUCT (PROFORM® CROSSWALK 2.5  
treadmill)  
• you need to schedule repair  
service  
call our toll-free HELPLINE  
• The MODEL NUMBER OF THE PRODUCT (831.297381)  
1-800-736-6879  
Monday–Saturday, 7 am–7 pm  
Central Time (excluding holidays)  
• The PART NUMBER OF THE PART (see the EXPLODED  
DRAWING and PART LIST included in this manual)  
• The DESCRIPTION OF THE PART (see the EXPLODED  
DRAWING and PART LIST included in this manual).  
REPLACEMENT  
PARTS  
If parts become worn and need  
to be replaced, call the following  
toll-free number  
1-800-FON-PART  
(1-800-366-7278)  
FULL 90 DAY WARRANTY  
For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this  
SEARS TREADMILL EXERCISER, contact the nearest SEARS Service Center throughout the United  
States and SEARS will repair or replace the TREADMILL EXERCISER, free of charge.  
This warranty does not apply when the TREADMILL EXERCISER is used commercially or for rental pur-  
poses.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state  
to state.  
SEARS, ROEBUCK AND CO., DEPT. 817WA, HOFFMAN ESTATES, IL 60179  
Part No. 137020 G00753-C R0497A  
Printed in USA © 1997 Sears, Roebuck and Co.  
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