Poulan Lawn Mower 185491 User Manual
IMPORTANT MANUAL  
Do Not Throw Away  
02478  
OWNER'S MANUAL  
WARNING:  
ReadthisOwner'sManualandfollowallWarn-  
ings and Safety Instructions. Failure to do so  
can result in serious injury.  
MODEL:  
PD2042STA  
LAWN TRACTOR  
ALWAYS WEAR EYE PROTECTION DURING OPERATION  
185491 Rev. 3 02.17.03 RH/rad/RH  
Printed in U.S.A.  
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SAFETY RULES  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE  
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.  
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Be sure the area is clear of other people before mowing.Stop  
machine if anyone enters the area.  
Never carry passengers or children even with the blades  
off.  
Do not mow in reverse unless absolutely necessary. Always  
look down and behind before and while backing.  
Nevercarrychildren.Theymayfalloffandbeseriouslyinjured  
or interfere with safe machine operation.  
Keep children out of the mowing area and under the watchful  
care of another responsible adult.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
WARNING: In order to prevent ac-  
cidental starting when setting up,  
transporting, adjusting or making re-  
pairs, always disconnect spark plug  
wire and place wire where it cannot  
contact spark plug.  
WARNING: Do not coast down a hill  
in neutral, you may lose control of the  
tractor.  
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Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watchforholes,ruts,orbumps.Uneventerraincouldoverturn  
the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not have  
to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Donotturnonslopesunlessnecessary, andthen, turnslowly  
and gradually downhill, if possible.  
WARNING: Tow only the attachments  
that are recommended by and com-  
ply with specifications of the manu-  
facturer of your tractor. Use common  
sense when towing. Operate only at  
the lowest possible speed when on a  
slope. Too heavy of a load, while on  
a slope, is dangerous. Tires can lose  
tractionwiththegroundandcauseyou  
to lose control of your tractor.  
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WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
after handling.  
3
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CONGRATULATIONS on your purchase of a new tractor.  
Ithasbeendesigned,engineeredandmanufacturedtogive  
you the best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
GASOLINE CAPACITY  
2.0 GALLONS  
AND TYPE:  
UNLEADED REGULAR  
Shouldyouexperienceanyproblemyoucannoteasilyrem-  
edy,pleasecontactyournearestauthorizedservicecenter/  
department. We have competent, well-trained technicians  
and the proper tools to service or repair this tractor.  
OIL TYPE (API-SF-SJ):  
OIL CAPACITY:  
SAE 30 (above 32°F)  
SAE 5W-30 (below 32°F)  
W/FILTER 4.0 PINTS  
W/O FILTER 3.75 PINTS  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the “SAFETY RULES”.  
SPARK PLUG:  
(GAP: .040")  
CHAMPION QC12YC  
GROUND SPEED (MPH): Forward:  
1st  
2nd  
3rd  
4th  
5th  
6th  
1.2  
1.5  
2.4  
3.5  
4.8  
5.3  
1.5  
CUSTOMER RESPONSIBILITIES  
•
•
Read and observe the safety rules.  
Follow a regular schedule in maintaining, caring for  
and using your tractor.  
•
Follow the instructions under“Maintenance”and“Stor-  
age” sections of this owner’s manual.  
Reverse:  
TIRE PRESSURE:  
FRONT:  
REAR:  
14 PSI  
10 PSI  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimprovedforest-covered,brush-coveredorgrass-covered  
land unless the engine’s exhaust system is equipped with  
a spark arrester meeting applicable local or state laws (if  
any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
CHARGING SYSTEM:  
3 AMPS BATTERY  
5 AMPS HEADLIGHTS  
BATTERY:  
AMP/HR:  
35  
MIN. CCA:  
CASE SIZE:  
280  
U1R  
BLADE BOLT TORQUE:  
27–35 FT. LBS.  
A spark arrester for the muffler is available through your  
nearestauthorizedservicecenter/department(SeeREPAIR  
PARTS section of this manual).  
In the state of California the above is required by law  
(Section 4442 of the California Public Resources Code).  
Other states may have similar laws. Federal laws apply  
on federal lands.  
TABLE OF CONTENTS  
SAFETY RULES .........................................................2-3  
PRODUCT SPECIFICATIONS....................................... 4  
CUSTOMER RESPONSIBILITIES................................. 4  
ASSEMBLY.................................................................6-8  
OPERATION .............................................................9-14  
MAINTENANCE SCHEDULE ...................................... 15  
MAINTENANCE .....................................................15-18  
SERVICE AND ADJUSTMENTS ............................19-24  
STORAGE.................................................................... 25  
TROUBLESHOOTING ............................................26-27  
REPAIR PARTS - TRACTOR ..................................30-43  
WARRANTY................................................................. 45  
4
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UNASSEMBLED PARTS  
Seat  
Steering Wheel  
Steering  
Wheel Insert  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
(1) Knob  
Steering  
Extension  
Shaft  
Gauge Wheel  
(4) Adjusting  
Bar  
Steering  
Sleeve  
(4) Clevis Pins  
(4) Wheels  
(4) Retainer Springs  
(double loop)  
Steering Adapter  
(4) Washers  
3/8 x 3/4 x 14 Ga.  
(1) Large Flat  
Washer  
(4) Locknut 3/8-16  
(4) Shoulder Bolt  
Blade  
(1) Oil Drain Tube  
(1) Locknut 1/2-20  
Slope Sheet  
(2) Mulch Blades  
(1) Locknut 1/4-28  
(1) Hex Bolt 1/4-28 x 1-1/4  
(2) Keys  
5
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ASSEMBLY  
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.  
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use  
the correct tools as necessary to insure proper tightness.  
INSERT  
TOOLS REQUIRED FOR ASSEMBLY  
A socket wrench set will make assembly easier. Standard  
1/2 HEX NUT  
wrench sizes are listed.  
Utility knife  
Pliers  
LARGE FLAT  
WASHER  
(1) 3/4" wrenches  
(2) 7/16" wrenches  
Tire pressure gauge  
Utility knife  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steering wheel).  
STEERING  
WHEEL  
TO REMOVE TRACTOR FROM CAR-  
TON  
STEERING  
BOOT  
UNPACK CARTON  
•
•
•
Remove all accessible loose parts and parts cartons  
from carton .  
TABS  
Cut along dotted lines on all four panels of carton.  
Remove end panels and lay side panels flat.  
Check for any additional loose parts or cartons and  
remove.  
ADAPTER  
EXTENSION SHAFT  
1/4 HEX BOLT  
BEFORE REMOVING TRACTOR FROM  
SKID  
ATTACH STEERING WHEEL (See Fig. 1)  
ASSEMBLE EXTENSION SHAFT AND BOOT  
•
Slide extension shaft onto lower steering shaft. Align  
mounting holes in extension and lower shafts and install  
1/4 hex bolt and locknut. Tighten securely.  
1/4 LOCKNUT  
IMPORTANT:TIGHTEN BOLT AND NUT SECURELY TO 10-12  
TAB  
FT. LBS TORQUE.  
SLOTS  
LOWER  
STEERING  
SHAFT  
•
Place tabs of steering boot over tab slots in dash and push  
down to secure.  
INSTALL STEERING WHEEL  
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Positionfrontwheelsofthetractorsotheyarepointingstraight  
forward.  
Remove steering wheel adapter from steering wheel and  
slide adapter onto steering shaft extension.  
Position steering wheel so cross bars are horizontal (left to  
right) and slide inside boot and onto adapter.  
Assemble large flat washer, 1/2 hex nut and tighten se-  
curely.  
FIG. 1  
HOW TO SET UPYOUR TRACTOR  
INSTALL SEAT (See Fig. 2)  
Adjust seat before tightening adjustment knob.  
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Snap steering wheel insert into center of steering wheel.  
Remove protective materials from tractor hood and grill.  
•
Remove adjustment knob and flat washer securing  
seat to cardboard packing and set aside for assembly  
of seat to tractor.  
Pivotseatupwardandremovefromthecardboardpack-  
ing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES  
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR  
IS TO ROLL OFF SKID.  
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•
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Pivot seat and pan forward and assemble adjustment  
knob and flat washer loosely. Do not tighten.  
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Lower seat into operating position and sit on seat.  
Slide seat until a comfortable position is reached  
which allows you to press clutch/brake pedal all the  
way down.  
6
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ASSEMBLY  
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Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment knob securely.  
•
Removebandingholdingthedeflectorshieldupagainst  
tractor.  
TO DRIVE TRACTOR OFF SKID (See Op-  
eration section for location and function of  
controls)  
SEAT  
WARNING:Beforestarting,read,understandandfollow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
SEAT PAN  
•
Be sure all the above assembly steps have been com-  
pleted.  
SHOULDER  
BOLT  
•
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Check engine oil level and fill fuel tank with gasoline.  
Sit on seat in operating position, depress clutch/brake  
pedal and set the parking brake.  
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Place gear shift lever in neutral (N) position.  
Press lift lever plunger and raise attachment lift lever  
to its highest position.  
FLAT WASHER  
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Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
Depress clutch/brake pedal into full "BRAKE" position  
and hold. Move gearshift lever to 1st gear.  
Slowly release clutch/brake pedal and slowly drive  
tractor off skid.  
Applybraketostoptractor, setparkingbrakeandplace  
gearshift lever in neutral position.  
ADJUSTMENT  
KNOB  
FIG. 2  
CHECK BATTERY (See Fig. 3)  
Turn ignition key to "STOP" position.  
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•
Lift seat pan to raised position.  
Continue with the instructions that follow.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See"BATTERY"inMaintenancesectionofthismanual  
for charging instructions).  
ASSEMBLE GAUGE WHEELS TO MOWER  
DECK (See Fig. 4A)  
The gauge wheels are designed to keep the mower deck  
in proper position when operating mower. Be sure they  
are properly adjusted to ensure optimum mower perfor-  
SEAT PAN  
mance.  
•
Slide gauge wheel bar down into bracket channel, Be  
sure that gauge wheel bar aligning holes are on top.  
Assemblegaugewheelsasshownusingshoulderbolts,  
3/8 washers and 3/8-16 center locknuts and tighten  
securely.  
LABEL  
•
Adjust gauge wheels before operating mower.See“TO  
ADJUST GAUGE WHEELS” in the Operation section  
of this manual.  
RETAINER SPRING  
FIG. 3  
PIN  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
SHOUL-  
DER BOLT  
TO ROLL TRACTOR OFF SKID (See Op-  
eration section for location and function of  
controls)  
ADJUSTING  
BAR  
•
Press lift lever plunger and raise attachment lift lever  
to its highest position.  
•
Release parking brake by depressing clutch/brake  
pedal.  
Place gearshift lever in neutral (N) position.  
Roll tractor forward off skid.  
GAUGE  
WHEEL  
3/8-16 CENTER  
LOCKNUT  
3/8 WASHER  
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•
FIG. 4A  
7
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ASSEMBLY  
IMPORTANT: FOR SHIPPING PURPOSES, THE MULCHER  
CHECK TIRE PRESSURE  
The tires on your tractor were overinflated at the factory  
for shipping purposes. Correct tire pressure is important  
for best cutting performance.  
PLATEWASPREATTACHEDTOYOURMOWER.THEMULCHER  
PLATE MUST ONLY BE USED WITHTHE MULCHING BLADES  
THAT CAME PACKED SEPARATELY IN THE CARTON.  
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH  
PERFORMANCE BLADES, WHICH ARE THE BEST BLADES  
FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER  
WITH THE HIGH PERFORMANCE BLADES THE MULCHER  
PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG.  
4B).  
•
Reduce tire pressure to PSI shown in “PRODUCT  
SPECIFICATIONS” section of this manual.  
CHECK DECK LEVELNESS  
For best cutting results, mower housing should be properly  
leveled. See“TOLEVELMOWERHOUSING”intheService  
and Adjustments section of this manual.  
TO SET UPYOUR MOWER FOR MULCHING  
•
Remove high performance blades and install mulcher  
blades,(seeBLADEREMOVALintheMAINTENANCE  
section of this manual).  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion and  
mower blade drive belts in the Service and Adjustments  
section of this manual. Verify that the belts are routed  
correctly.  
TO INSTALL MULCHER PLATE (See Fig. 4B)  
NOTE: If you installed the mulching blades you will need  
to install the mulcher plate.  
•
•
Raise and hold deflector shield in upright position.  
Place front of mulcher plate over front of mower deck  
opening and slide into place, as shown.  
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is properly adjusted. See “TO ADJUST BRAKE”  
in the Service and Adjustments section of this manual.  
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•
Hook front latch into hole on front of mower deck.  
Hook rear latch into hole on back of mower deck.  
CAUTION: Do not remove deflector  
shield from mower.  
✓CHECKLIST  
DEFLECTOR  
SHIELD  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITY PRODUCT.  
MULCHER  
PLATE  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
✓
✓
✓
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Battery is properly prepared and charged. (Minimum  
1 hour at 6 amps).  
LATCH  
HOOKS  
✓
✓
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
FIG. 4B  
TO CONVERT TO BAGGING OR  
DISCHARGING  
NOTE: The mulcher blades will discharge and bag grass,  
but for best bagging and discharging install the high per-  
✓
✓
✓
formance blades.  
•
Remove mulcher plate and mulcher blades and install  
high performance blades, (see BLADE REMOVAL in  
the MAINTENANCE section of this manual).  
Storemulcherbladesandmulcherplateinasafeplace.  
Your mower is now ready for discharging or installation  
of optional grass catcher accessory.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
•
✓
Engine oil is at proper level.  
✓
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
✓
✓
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
Be sure brake system is in safe operating condition.  
8
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-  
ing.  
IGNITION  
FAST  
SLOW  
REVERSE  
HIGH  
LOW  
NEUTRAL  
CHOKE  
P
LIGHTS ON  
ENGINE START  
ENGINE ON  
PARKING BRAKE  
PARKING BRAKE PARKING BRAKE  
ENGINE OFF  
LOCKED  
UNLOCKED  
OIL PRESSURE  
BATTERY  
REVERSE  
FUEL  
FORWARD  
OVER TEMP  
LIGHT  
MOWER HEIGHT  
MOWER LIFT  
15  
15  
15  
ATTACHMENT  
CLUTCH ENGAGED  
ATTACHMENT  
CLUTCH DISENGAGED  
SLOPE HAZARDS  
(SEE SAFETY RULES SECTION)  
DANGER, KEEP HANDS  
AND FEET AWAY  
KEEP AREA CLEAR  
DANGER indicates a hazard which, if not avoided,  
will result in death or serious injury.  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
FREE WHEEL  
(Automatic Models only)  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
CAUTION when used without the alert symbol,  
indicates a situation that could result in damage  
to the tractor and/or engine.  
Failure to follow instructions  
could result in serious injury or  
death. The safety alert symbol  
is used to identify safety inform-  
ation about hazards which can  
result in death, serious injury  
and/or property damage.  
HOT SURFACES indicates a hazard which,  
if not avoided, could result in death, serious injury  
and/or property damage.  
FIRE indicates a hazard which, if not avoided,  
could result in death, serious injury and/or  
property damage.  
9
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OPERATION  
KNOWYOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR  
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.  
Save this manual for future reference.  
IGNITION  
LIGHT  
SWITCH  
ATTACHMENT  
CLUTCH LEVER  
SWITCH  
POSITION  
AMMETER  
CHOKE  
CONTROL  
LIFT LEVER  
PLUNGER  
THROTTLE  
CONTROL  
ATTACHMENT  
LIFT LEVER  
CLUTCH/  
BRAKE  
PEDAL  
HEIGHT  
ADJUSTMENT  
KNOB  
PARKING  
BRAKE  
GEARSHIFT  
LEVER  
FIG. 5  
Our tractors conform to the safety standards of the American National Standards Institute.  
ATTACHMENT CLUTCH LEVER: Used to engage the  
GEARSHIFT LEVER: Selects the speed and direction  
mower blades, or other attachments mounted to your  
tractor.  
of tractor.  
ATTACHMENT LIFT LEVER: Used to raise, lower, and  
adjust the mower deck or other attachments mounted to  
your tractor.  
LIFT LEVER PLUNGER: Used to release attachment lift  
lever when changing its position.  
IGNITION SWITCH: Used for starting and stopping the  
engine.  
LIGHT SWITCH POSITION: Turns the headlights on and  
off.  
AMMETER - Indicates charging (+) or discharging (-) of  
battery.  
CHOKE CONTROL - Used when starting a cold engine.  
THROTTLE CONTROL: Used for controlling engine  
speed.  
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower  
cutting height.  
CLUTCH/BRAKE PEDAL: Used for declutching and brak-  
ing the tractor and starting the engine.  
PARKINGBRAKE:Locksclutch/brakepedalintothebrake  
position.  
10  
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OPERATION  
The operation of any tractor can result in foreign objects thrown into the eyes, which can  
result in severe eye damage. Always wear safety glasses or eye shields while operating  
your tractor or performing any adjustments or repairs. We recommend a wide vision safety  
mask over spectacles or standard safety glasses.  
NOTE: Under certain conditions when tractor is standing  
HOW TO USEYOUR TRACTOR  
idlewiththeenginerunning, hotengineexhaustgasesmay  
cause “browning” of grass. To eliminate this possibility, al-  
ways stop engine when stopping tractor on grass areas.  
TO SET PARKING BRAKE (See Fig. 6)  
Your tractor is equipped with an operator presence sens-  
ing switch. When engine is running, any attempt by the  
operator to leave the seat without first setting the parking  
brake will shut off the engine.  
CAUTION: Always stop tractor com-  
pletely,asdescribedabove,beforeleav-  
ing the operator's position; to empty  
grass catcher, etc.  
•
Depress clutch/brake pedal into full “BRAKE” position  
and hold.  
•
Place parking brake lever in“ENGAGED”position and  
releasepressurefromclutch/brakepedal. Pedalshould  
remain in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
TO USE THROTTLE CONTROL (See Fig. 6)  
Always operate engine at full throttle.  
•
•
Operating engine at less than full throttle reduces the  
battery charging rate.  
Full throttle offers the best bagging and mower perfor-  
mance.  
CHOKE  
CONTROL  
LEVER  
ATTACHMENT CLUTCH LEVER  
"ENGAGED" POSITION  
THROTTLE  
TO USE CHOKE CONTROL (See Fig. 6)  
Use choke control whenever you are starting a cold engine.  
Do not use to start a warm engine.  
CONTROL  
LEVER  
IGNITION KEY  
"DISENGAGED"  
POSITION  
"BRAKE"  
POSITION  
•
To engage choke control, pull knob out. Slowly push  
knob in to disengage.  
PARKING BRAKE  
"ENGAGED"  
POSITION  
TO MOVE FORWARD AND BACKWARD (See  
Fig. 6)  
The direction and speed of movement is controlled by the  
gearshift lever.  
GEARSHIFT  
LEVER  
PARKING BRAKE  
"DISENGAGED"  
POSITION  
HEIGHT  
CLUTCH/BRAKE  
PEDAL "DRIVE"  
POSITION  
•
Start tractor with clutch/brake pedal depressed and  
gearshift lever in neutral (N) position.  
ADJUSTMENT  
KNOB  
•
•
Move gearshift lever to desired position.  
Slowly release clutch/brake pedal to start move-  
ment.  
FIG. 6  
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP  
BEFORE SHIFTING OR CHANGING GEARS. FAILURE  
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR  
TRANSAXLE.  
STOPPING (See Fig. 6)  
MOWER BLADES -  
•
To stop mower blades,move attachment clutch lever  
to “DISENGAGED” position.  
TO ADJUST MOWER CUTTING HEIGHT (See  
Fig. 6)  
The cutting height is controlled by turning the height ad-  
justment knob in desired direction.  
GROUND DRIVE -  
•
To stop ground drive, depress clutch/brake pedal into  
full “BRAKE” position.  
•
Move gearshift lever to neutral (N) position.  
•
•
Turn knob clockwise ( ) to raise cutting height.  
Turn knob counterclockwise ( ) to lower cutting  
height.  
ENGINE -  
•
Move throttle control to slow position.  
NOTE: Failure to move throttle control to slow position and  
allowing engine to idle before stopping may cause engine  
to “backfire”.  
The cutting height range is approximately 1-1/2" to 4". The  
heights are measured from the ground to the blade tip with  
theenginenotrunning. Theseheightsareapproximateand  
may vary depending upon soil conditions, height of grass  
and types of grass being mowed.  
•
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorized use.  
•
The average lawn should be cut to approximately 2-1/2  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
•
Never use choke to stop engine.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY  
TO BE DISCHARGED, (DEAD).  
11  
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OPERATION  
•
For best cutting performance, grass over 6 inches  
in height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
"ENGAGED" POSITION  
ATTACHMENT  
LIFT LEVER  
HIGH POSITION  
TO ADJUST GAUGE WHEELS (See Fig. 7)  
ATTACHMENT  
CLUTCH LEVER  
"DISENGAGED"  
POSITION  
Gaugewheels areproperlyadjustedwhentheyareslightly  
off the ground when mower is at the desired cutting height  
in operating position. Gauge wheels then keep the deck  
in proper position to help prevent scalping in most terrain  
conditions.  
LOW  
POSITION  
NOTE:Adjust gauge wheels with tractor on a flat level  
surface.  
DEFLECTOR  
SHIELD  
•
Adjust mower to desired cutting height (See “TO AD-  
JUST MOWER CUTTING HEIGHT” in the Operation  
section of this manual).  
•
•
Remove retainer spring and clevis pin which secure  
each gauge wheel bar.  
Lower gauge wheels to ground. Raise gauge wheels  
slightly to align holes in bracket and gauge wheel bar  
and insert clevis pin. Gauge wheels should be slightly  
off the ground.  
FIG. 8  
TO OPERATE ON HILLS  
•
•
Replace retainer spring into clevis pin.  
Be sure all gauge wheels are in the same setting.  
WARNING: Do not drive up or down  
hills with slopes greater than 15° and  
do not drive across any slope.  
IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU  
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.  
•
Choose the slowest speed before starting up or down  
hills.  
RETAINER  
SPRING  
•
•
Avoid stopping or changing speed on hills.  
If slowing is necessary, move throttle control lever to  
slower position.  
•
•
If stopping is absolutely necessary, push clutch/brake  
pedal quickly to brake position and engage parking  
brake.  
Move gearshift lever to 1st gear. Be sure you have  
allowed room for tractor to roll slightly as you restart  
movement.  
•
•
To restart movement, slowly release parking brake and  
clutch/brake pedal.  
Make all turns slowly.  
CLEVIS PIN  
FIG. 7  
TO TRANSPORT  
•
•
•
Raiseattachmentlifttohighestpositionwithattachment  
lift control.  
When pushing or towing your tractor, be sure gearshift  
lever is in neutral (N) position.  
Do not push or tow tractor at more than five (5)  
MPH.  
TO OPERATE MOWER (See Fig. 8)  
Your tractor is equipped with an operator presence sensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged will  
shut off the engine.  
NOTE: To protect hood from damage when transporting  
your tractor on a truck or a trailer, be sure hood is closed  
and secured to tractor. Use an appropriate means of tying  
hood to tractor (rope, cord, etc.).  
•
•
•
Select desired height of cut.  
Lower mower with attachment lift control.  
Start mower blades by engaging attachment clutch  
control.  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
•
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your trac-  
tor. Use common sense when towing.Too heavy of a load,  
while on a slope, is dangerous.Tires can lose traction with  
the ground and cause you to lose control of your tractor.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
12  
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OPERATION  
TO START ENGINE (See Fig. 5)  
BEFORE STARTING THE ENGINE  
When starting the engine for the first time or if the engine  
has run out of fuel, it will take extra cranking time to move  
fuel from the tank to the engine.  
CHECK ENGINE OIL LEVEL  
•
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
•
Sit on seat in operating position, depress clutch/brake  
pedal and set parking brake.  
•
•
Check engine oil with tractor on level ground.  
•
•
•
•
Place gear shift lever in neutral (N) position.  
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to fast position  
Pull choke control out for a cold engine start attempt.  
For a warm engine start attempt the choke control may  
not be needed.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULL” mark on dipstick is reached. Do not overfill.  
•
•
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Maintenance section of this manual).  
To change engine oil, see the Maintenance section in  
this manual.  
NOTE: Before starting, read the warm and cold starting  
procedures below.  
•
Insert key into ignition and turn key clockwise to  
“START” position and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteen seconds per minute.If the engine does not start  
after several attempts, push choke control in, wait a  
few minutes and try again.If engine still does not start,  
pull the choke control out and retry.  
ADD GASOLINE  
•
Fill fuel tank to bottom of filler neck. Do not overfill.  
Use fresh, clean, regular unleaded gasoline with a  
minimum of 87 octane. (Use of leaded gasoline will  
increase carbon and lead oxide deposits and reduce  
valve life). Do not mix oil with gasoline. Purchase fuel  
in quantities that can be used within 30 days to assure  
fuel freshness.  
WARM WEATHER STARTING (50° F and above)  
•
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. If the engine starts  
to run roughly, pull the choke control out slightly for a  
few seconds and then continue to push the control in  
slowly.  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
•
The attachments and ground drive can now be used.If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
COLD WEATHER STARTING (50° F and below)  
•
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. Continue to push  
the choke control in small steps allowing the engine to  
acceptsmallchangesinspeedandload,untilthechoke  
control is fully in.If the engine starts to run roughly, pull  
the choke control out slightly for a few seconds and  
then continue to push the control in slowly. This may  
requireanenginewarm-upperiodfromseveralseconds  
to several minutes, depending on the temperature.  
CAUTION: Alcohol blended fuels (called  
gasohol or using ethanol or methanol) can at-  
tract moisture which leads to separation and  
formation of acids during storage. Acidic gas  
can damage the fuel system of an engine while  
in storage. To avoid engine problems, the fuel  
system should be emptied before storage of  
30 days or longer. Drain the gas tank, start  
the engine and let it run until the fuel lines  
and carburetor are empty. Use fresh fuel next  
season. SeeStorageInstructionsforadditional  
information. Never use engine or carburetor  
cleaner products in the fuel tank or permanent  
damage may occur.  
•
The attachments can be used during the engine warm-  
up period and may require the choke control be pulled  
out slightly.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32 F) the carburetor fuel mixture may  
need to be adjusted for best engine performance. See “TO  
ADJUST CARBURETOR” in the Service and Adjustments  
section of this manual.  
13  
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OPERATION  
MULCHING MOWING TIPS  
MOWING TIPS  
•
Mower should be properly leveled for best mowing per-  
formance. See“TO LEVEL MOWER HOUSING”in the  
Service and Adjustments section of this manual.  
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER  
HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN  
AFTER EACH USE.  
•
The special mulching blade will recut the grass clip-  
pings many times and reduce them in size so that as  
they fall onto the lawn they will disperse into the grass  
and not be noticed. Also, the mulched grass will biode-  
grade quickly to provide nutrients for the lawn. Always  
mulch with your highest engine (blade) speed as this  
will provide the best recutting action of the blades.  
•
•
The left hand side of mower should be used for trim-  
ming.  
Drive so that clippings are discharged onto the area  
that has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
•
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 9).  
•
Avoid cutting your lawn when it is wet. Wet grass tends  
to form clumps and interferes with the mulching action.  
The best time to mow your lawn is the early afternoon.  
At this time the grass has dried and the newly cut area  
will not be exposed to the direct sun.  
•
For best results, adjust the mower cutting height so  
that the mower cuts off only the top one-third of the  
grassblades(SeeFig.10).Forextremelyheavymulch-  
ing, reduce your width of cut on each pass and mow  
slowly.  
MAX 1/3  
FIG. 9  
•
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desired height.  
FIG. 10  
•
•
Do not mow grass when it is wet. Wet grass will plug  
mower and leave undesirable clumps. Allow grass to  
dry before mowing.  
Always operate engine at full throttle when mow-  
ing to assure better mowing performance and proper  
discharge of material. Regulate ground speed by se-  
lecting a low enough gear to give the mower cutting  
performance as well as the quality of cut desired.  
•
•
Certaintypesofgrassandgrassconditionsmayrequire  
that an area be mulched a second time to completely  
hide the clippings. When doing a second cut, mow  
across or perpendicular to the first cut path.  
Change your cutting pattern from week to week. Mow  
northtosouthoneweekthenchangetoeasttowestthe  
next week. This will help prevent matting and graining  
of the lawn.  
•
When operating attachments, select a ground speed  
that will suit the terrain and give best performance of  
the attachment being used.  
14  
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MAINTENANCE  
E
S
MAINTENANCE SCHEDULE  
U
N
H
C
FILL IN DATES  
A
E
E
AS YOU COMPLETE  
REGULAR SERVICE  
Y SEASO  
BEFORE STORAGE  
HOURS  
R
O
F
E
SERVICE DATES  
EVERY 8EV  
H
EO  
R
U
Y
RS  
2
E
5
V
H
ER  
O
Y
UR  
5
E
0
S
VE  
H
R
O
Y
UR  
1
E
0
S
V
0
E
R
B
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
5
A
Sharpen/Replace Mower Blades  
3
C
Lubrication Chart  
T
Check Battery Level  
4
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Check V-Belts  
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
1,2  
Change Engine Oil (without oil filter)  
1,2  
E
Clean Air Filter  
N
2
2
G
Clean Air Screen  
I
Inspect Muffler/Spark Arrester  
N
Replace Oil Filter (If equipped)  
1,  
2
E
Clean Engine Cooling Fins  
Replace Spark Plug  
2
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
1 - Change more often when operating under a heavy load or  
in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
LUBRICATION CHART  
GENERAL RECOMMENDATIONS  
SPINDLE ZERK  
➁
SPINDLE ZERK  
➁
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
FRONT  
WHEEL  
BEARING  
ZERK  
➁
FRONT  
WHEEL  
BEARING  
ZERK  
➁
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
ENGINE  
➂
All adjustments in the Service and Adjustments section  
of this manual should be checked at least once each  
season.  
•
Once a year you should replace the spark plug, clean  
orreplaceairfilter, andcheckbladesandbeltsforwear.  
A new spark plug and clean air filter assure proper air-  
fuel mixture and help your engine run better and last  
longer.  
GEARSHIFT  
PIVOTS  
➀
BEFORE EACH USE  
➀ SAE 30 or 10w30 motor oil  
•
•
•
•
Check engine oil level.  
General Purpose Grease  
Refer to Maintenance “ENGINE” Section  
➁
➂
Check brake operation.  
Check tire pressure.  
Check operator presence and  
interlock systems for proper operation.  
Check for loose fasteners.  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS  
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS  
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL  
SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS.  
IFYOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,  
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.  
•
15  
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MAINTENANCE  
TRACTOR  
MANDREL  
ASSEMBLY  
TRAILING  
EDGE UP  
Always observe safety rules when performing any main-  
tenance.  
BLADE  
CENTER  
HOLE  
BRAKE OPERATION  
If tractor requires more than six (6) feet stopping distance  
at high speed in highest gear, then brake must be adjusted.  
(See“TOADJUSTBRAKE”intheServiceandAdjustments  
section of this manual).  
FLAT WASHER  
LOCK WASHER  
STAR  
TIRES  
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT  
SPECIFICATIONS” section of this manual).  
BLADE BOLT (GRADE 8)*  
Keep tires free of gasoline, oil, or insect control chemi-  
cals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
*A GRADE 8 HEAT TREATED BOLT CAN BE  
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.  
FIG. 11  
TO SHARPEN BLADE (See Fig. 12)  
NOTE: We do not recommend sharpening blade - but if  
you do, be sure the blade is balanced.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
Care should be taken to keep the blade balanced. An un-  
balancedbladewillcauseexcessivevibrationandeventual  
damage to mower and engine.  
OPERATOR PRESENCE SYSTEM  
Besureoperatorpresenceandinterlocksystemsarework-  
ing properly. If your tractor does not function as described,  
repair the problem immediately.  
•
The blade can be sharpened with a file or on a grind-  
ing wheel. Do not attempt to sharpen while on the  
mower.  
•
•
•
•
The engine should not start unless the clutch/brake  
pedalisfullydepressedandattachementclutchcontrol  
is in the disengaged position.  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
When the engine is running and the attachment clutch  
is engaged, any attempt by the operator to leave the  
seat should shut off the engine.  
The attachment clutch should never operate unless  
the operator is in the seat.  
•
To check blade balance, you will need a 5/8" diameter  
steel bolt, pin, or a cone balancer. (When using a  
cone balancer, follow the instructions supplied with  
balancer).  
NOTE: Do not use a nail for balancing blade. The lobes of  
the center hole may appear to be centered, but are not.  
•
Slidebladeontoanunthreadedportionofthesteelbolt  
or pin and hold the bolt or pin parallel with the ground.  
If blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bent or damaged blades.  
CENTER HOLE  
BLADE  
5/8" BOLT  
OR PIN  
BLADE REMOVAL (See Fig. 11)  
•
•
•
Raise mower to highest position to allow access to  
blades.  
Removebladebolt,lockwasherandflatwashersecuring  
blade.  
Install new or resharpened blade with trailing edge up  
towards deck as shown.  
FIG. 12  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
BATTERY  
Yourtractorhasabatterychargingsystemwhichissufficient  
for normal use. However, periodic charging of the battery  
with an automotive charger will extend its life.  
•
Reassemble blade bolt, lock washer and flat washer  
in exact order as shown.  
•
•
•
•
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
•
Tighten blade bolt securely (27-35 Ft. Lbs. torque).  
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.  
16  
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MAINTENANCE  
NOTE: The original equipment battery on your tractor is  
TO CHANGE ENGINE OIL (See Figs. 13 and 14)  
maintenance free. Do not attempt to open or remove caps  
or covers. Adding or checking level of electrolyte is not  
necessary.  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
•
•
•
•
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
TO CLEAN BATTERY AND TERMINALS  
Corrosion and dirt on the battery and terminals can cause  
the battery to “leak” power.  
•
Disconnect BLACK battery cable first then RED bat-  
tery cable and remove battery from tractor.  
•
Remove yellow cap from end of drain valve and install  
the drain tube onto the fitting.  
•
•
Rinse the battery with plain water and dry.  
Cleanterminalsandbatterycableendswithwirebrush  
until bright.  
OIL DRAIN VALVE  
•
•
Coat terminals with grease or petroleum jelly.  
CLOSED  
AND  
Reinstall battery (See “REPLACING BATTERY” in  
the SERVICE AND ADJUSTMENTS section of this  
manual).  
LOCKED  
POSITION  
V-BELTS  
Check V-belts for deterioration and wear after 100 hours  
of operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
YELLOW  
CAP  
DRAIN  
TUBE  
TRANSAXLE COOLING  
Keep transaxle free from build-up of dirt and chaff which  
can restrict cooling.  
FIG. 14  
ENGINE  
•
Unlock drain valve by pushing inward and turning  
counterclockwise.  
To open, pull out on the drain valve.  
After oil has drained completely, close and lock the  
drain valve by pushing inward and turning clockwise  
until the pin is in the locked position as shown.  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oil’s SAE viscosity grade  
according to your expected operating temperature.  
•
•
SAE VISCOSITY GRADES  
•
•
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
“PRODUCT SPECIFICATIONS” section of this man-  
ual.  
SAE 30  
5W-30  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
•
Use gauge on oil fill cap/dipstick for checking level.  
Be sure dipstick cap is tightened securely for accurate  
reading. Keep oil at “FULL” line on dipstick.  
FIG. 13  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
Change the oil after every 50 hours of operation or at least  
once a year if the tractor is not used for 50 hours in one  
year.  
Check the crankcase oil level before starting the engine  
and after each eight (8) hours of operation. Tighten oil fill  
cap/dipstick securely each time you check the oil level.  
17  
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MAINTENANCE  
CLEAN AIR SCREEN  
ENGINE OIL FILTER  
Replace the engine oil filter every season or every other  
oil change if the tractor is used more than 100 hours in  
one year.  
Air screen must be kept free of dirt and chaff to prevent  
engine damage from overheating. Clean with a wire brush  
or compressed air to remove dirt and stubborn dried gum  
fibers.  
MUFFLER  
CLEAN AIR INTAKE/COOLING AREAS  
Inspect and replace corroded muffler and spark arrester  
(if equipped) as it could create a fire hazard and/or dam-  
age.  
To insure proper cooling, make sure the grass screen,  
cooling fins, and other external surfaces of the engine are  
kept clean at all times.  
Every 100 hours of operation (more often under extremely  
dusty, dirty conditions), remove the blower housing and  
other cooling shrouds. Clean the cooling fins and external  
surfaces as necessary. Make sure the cooling shrouds are  
reinstalled.  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
“PRODUCT SPECIFICATIONS” section of this manual.  
NOTE: Operating the engine with a blocked grass screen,  
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved  
will cause engine damage due to overheating.  
IN-LINE FUEL FILTER (See Fig. 16)  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacement is required.  
AIR FILTER (See Fig. 15)  
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean  
the foam pre-cleaner after every 25 hours of operation or  
every season. Service paper cartridge every 100 hours of  
operation or every season, whichever occurs first.  
•
•
•
•
With engine cool, remove filter and plug fuel line sec-  
tions.  
Place new fuel filter in position in fuel line with arrow  
pointing towards carburetor.  
Be sure there are no fuel line leaks and clamps are  
properly positioned.  
Immediately wipe up any spilled gasoline.  
Service air cleaner more often under dusty conditions.  
•
Remove knobs and cover.  
TO SERVICE PRE-CLEANER  
•
•
•
Wash it in liquid detergent and water.  
Squeeze it dry in a clean cloth.  
Saturate it in engine oil. Wrap it in clean, absorbent  
cloth and squeeze to remove excess oil.  
CLAMP  
CLAMP  
•
If very dirty or damaged, replace pre-cleaner.  
FUEL  
FILTER  
TO SERVICE CARTRIDGE  
•
Clean cartridge by tapping gently on flat surface. If  
very dirty or damaged, replace cartridge.  
FIG. 16  
•
Reinstall precleaner cartridge, cover and secure with  
knobs.  
CLEANING  
IMPORTANT: PETROLEUMSOLVENTS,SUCHASKEROSENE,  
ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY  
MAY CAUSE DETERIORATION OFTHE CARTRIDGE. DO NOT  
OILCARTRIDGE. DONOTUSEPRESSURIZEDAIRTOCLEAN  
OR DRY CARTRIDGE.  
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
Protect painted surfaces with automotive type wax.  
KNOBS  
We do not recommend using a garden hose or pressure  
washer to clean your tractor unless the engine and trans-  
mission are covered to keep water out. Water in engine or  
transmission will shorten the useful life of your tractor. Use  
compressed air or a leaf blower to remove grass, leaves  
and trash from tractor and mower.  
CARTRIDGE  
COVER  
FOAM  
PRE-CLEANER  
FIG. 15  
18  
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SERVICE AND ADJUSTMENTS  
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-  
MENTS:  
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.  
Place gearshift lever in neutral (N) position.  
Place attachment clutch in “DISENGAGED” position.  
Turn ignition key to “STOP” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
IMPORTANT:IFANATTACHMENTOTHERTHANTHEMOWER  
DECK ISTO BE MOUNTED ONTHETRACTOR, REMOVETHE  
FRONTLINKSANDHOOKTHECLUTCHSPRINGINTOSQUARE  
TRACTOR  
TO REMOVE MOWER (See Fig. 17)  
Mower will be easier to remove from the right side of trac-  
tor.  
HOLE IN FRAME.  
TO INSTALL MOWER (See Fig. 17)  
•
•
Place attachment clutch in “DISENGAGED” position.  
Move attachment lift lever forward to lower mower to  
its lowest position.  
•
•
Raise attachment lift lever to its highest position.  
Slide mower under tractor with deflector shield to right  
side of tractor.  
•
•
Roll belt off engine pulley.  
Removesmallretainerspring,andremoveclutchspring  
off pulley bolt.  
•
•
Lower lift lever to its lowest position.  
Connect front links to mower deck and secure with  
retainer springs..  
•
•
•
•
•
Remove large retainer spring, slide collar off and push  
housing guide out of bracket.  
Disconnect anti-swaybar from chassis bracket by re-  
moving retainer spring.  
Disconnect suspension arms from rear deck brackets  
by removing retainer springs.  
Disconnect front links from deck by removing retainer  
springs.  
•
•
•
•
•
Connect suspension arms to rear deck brackets and  
secure with retainer springs.  
Connect anti-swaybar to chassis bracket and secure  
with retainer spring.  
Push clutch cable housing guide into bracket, slide col-  
lar onto guide and secure with large retainer spring.  
Place flat washer and clutch spring on idler pulley bolt  
and secure with small retainer spring.  
Raise lift lever to raise suspension arms. Slide mower  
out from under tractor.  
Install belt onto engine pulley.  
SMALL RETAINER SPRING  
CLUTCH SPRING  
FLAT WASHER  
SQUARE HOLE  
SMALL RETAINER SPRING  
SUSPENSION  
ENGINE PULLEY  
ARMS  
CLUTCH SPRING  
FRONT LINK  
RETAINER SPRING  
ANTI-SWAY BAR  
RETAINER SPRINGS  
(BOTH SIDES)  
COLLAR  
LARGE RETAINER  
SPRING  
HOUSING GUIDE  
BRACKET  
DEFLECTOR SHIELD  
Fig. 17  
19  
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SERVICE AND ADJUSTMENTS  
•
•
•
•
Before making any necessary adjustments, check that  
TO LEVEL MOWER HOUSING  
both front links are equal in length.  
Adjust the mower while tractor is parked on level ground  
or driveway. Make sure tires are properly inflated (See  
“PRODUCT SPECIFICATIONS”section of this manual). If  
tires are over or underinflated, you will not properly adjust  
your mower.  
If links are not equal in length, adjust one link to same  
length as other link.  
To lower front of mower loosen nut “E” on both front  
links an equal number of turns.  
When distance “D” is 1/8" to 1/2" lower at front than  
rear, tighten nuts “F” against trunnion on both front  
links.  
To raise front of mower, loosen nut “F” from trunnion  
on both front links. Tighten nut “E” on both front links  
an equal number of turns. The two front links must  
remain equal in length.  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 18 and 19)  
•
Raise mower to its highest position.  
•
At the midpoint of both sides of mower, measure height  
from bottom edge of mower to ground. Distance “A”  
on both sides of mower should be the same or within  
1/4" of each other.  
•
•
•
•
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
•
•
Whendistance“D”is1/8"to1/2"loweratfrontthanrear,  
tighten nut “F” against trunnion on both front links.  
Recheck side-to-side adjustment.  
MANDREL  
NOTE: Threefullturnsofadjustmentnutwillchangemower  
height about 1/8".  
•
Recheck measurements after adjusting.  
"D"  
"D"  
BOTTOM EDGE OF  
MOWER TO GROUND  
BOTTOM EDGE OF  
MOWER TO GROUND  
FIG. 20  
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH  
GROUND LINE  
“A”  
“A”  
FIG. 18  
SUSPENSION ARM  
NUT "F"  
NUT "E"  
LIFT LINK ADJUSTMENT NUT  
FIG. 19  
TRUNNION  
FRONT-TO-BACK ADJUSTMENT (See Figs. 20 and 21)  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE  
FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,  
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO  
MOWER WILL STAY LEVEL SIDE-TO-SIDE.  
To obtain the best cutting results, the mower housing  
should be adjusted so that the front is approximately 1/8"  
to 1/2" lower than the rear when the mower is in its high-  
est position.  
FRONT LINKS  
Checkadjustmentonrightsideoftractor. Measuredistance  
“D” directly in front and behind the mandrel at bottom edge  
of mower housing as shown.  
FIG. 21  
20  
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SERVICE AND ADJUSTMENTS  
TO REPLACE MOWER BLADE DRIVE BELT  
•
Roadtesttractorforproperstoppingdistanceasstated  
above. Readjust if necessary. If stopping distance is  
still greater than five (5) feet in highest gear, further  
maintenance is necessary. Replace brake pads or  
contact a qualified service center.  
(See Fig. 22)  
The mower blade drive belt may be replaced without tools.  
Park the tractor on level surface. Engage parking brake.  
BELT REMOVAL -  
•
Remove mower from tractor (See “TO REMOVE  
MOWER” in this section of manual).  
WITH PARKING BRAKE “ENGAGED”  
•
•
Work belt off both mandrel pulleys and idler pulleys.  
Pull belt away from mower.  
1-1/2"  
BELT INSTALLATION -  
•
•
•
Work belt around both mandrel pulleys and idler pul-  
leys.  
NUT “A”  
Make sure belt is in all pulley grooves and inside all  
belt guides.  
Install mower (See "To Install Mower" in this section of  
manual).  
JAM NUT  
IDLER  
PULLEYS  
MANDREL  
PULLEY  
OPERATING ARM  
FIG. 23  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 24)  
Park the tractor on level surface. Engage parking brake.  
For assistance, there is a belt installation guide decal on  
bottom side of left footrest.  
MANDREL  
PULLEY  
FIG. 22  
BELT REMOVAL -  
•
Remove mower (See “TO REMOVE MOWER” in this  
section of manual).  
TO CHECK AND ADJUST BRAKE (See Fig.  
23)  
Your tractor is equipped with an adjustable brake system  
which is mounted on the right side of the transaxle.  
NOTE: Observe entire motion drive belt and position of all  
belt guides and keepers.  
•
•
•
Remove belt from stationary idler and clutching idler.  
Remove belt downward from around engine pulley.  
Pull belt slack toward rear of tractor. Remove belt  
upwards from transaxle pulley by defl e c t ing belt keep-  
ers.  
If tractor requires more than five (5) feet to stop at highest  
speed in highest gear on a level, dry concrete or paved  
surface, then brake must be checked and adjusted.  
TO CHECK BRAKE  
•
Remove belt from center span keeper and pull belt  
away from tractor.  
•
Park tractor on a level, dry concrete or paved surface,  
depress clutch/brake pedal all the way down and en-  
gage parking brake.  
BELT INSTALLATION -  
•
Carefully work new belt down between transaxle belt  
keepers and onto the input pulley.  
Slide belt into the center span keeper.  
Pull belt toward front of tractor and roll around the top  
groove of engine pulley.  
•
Place gear shift lever in neutral (N) position.  
Therearwheelsmustlockandskidwhenyoutrytomanually  
push the tractor forward.If the rear wheels rotate, the brake  
needs to be adjusted or the pads need to be replaced.  
•
•
TO ADJUST BRAKE  
•
•
•
Install belt through stationary idler and clutching  
idler.  
Make sure belt is in all pulley grooves and inside all  
belt guides and keepers.  
Install mower (See “TO INSTALL MOWER” in this sec-  
tion of manual).  
•
•
•
Depress clutch/brake pedal all the way down and en-  
gage parking brake.  
Measure distance between brake operating arm and  
nut “A” on brake rod.  
If distance is other than 1-1/2", loosen jam nut and turn  
nut “A” until distance becomes 1-1/2". Retighten jam  
nut against nut “A”.  
21  
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SERVICE AND ADJUSTMENTS  
TO ADJUST STEERING WHEEL ALIGN-  
MENT  
ENGINE  
PULLEY  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
CLUTCHING  
IDLER  
STATIONARY  
IDLER  
FRONT WHEEL TOE-IN/CAMBER  
The front wheel toe-in and camber are not adjustable on  
your tractor. If damage has occurred to affect the front  
wheel toe-in or camber, contact your nearest authorized  
service center/department.  
CENTER SPAN  
KEEPER  
TRANSAXLE  
PULLEY  
TO REMOVE WHEEL FOR REPAIRS  
(See Fig. 26)  
•
•
Block up axle securely.  
Removeaxlecover, retainingringandwasherstoallow  
wheel removal (rear wheel contains a square key - Do  
not lose).  
FIG. 24  
•
•
Repair tire and reassemble.  
On rear wheels only: align grooves in rear wheel hub  
and axle. Insert square key.  
Replace washers and snap retaining ring securely in  
axle groove.  
Replace axle cover.  
TRANSAXLE GEAR SHIFT LEVER NEUTRAL-  
ADJUSTMENT (See Fig. 25)  
The transaxle should be in neutral when the gear shift  
lever is in neutral (N) (lock gate) position. The adjustment  
is preset at the factory; however, if adjustment is needed,  
proceed as follows:  
•
•
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
•
Make sure transaxle is in neutral (N).  
NOTE: When the tractor rear wheels move freely, the  
transaxle is in neutral.  
•
•
•
Loosen adjustment bolt in front of the right rear  
wheel.  
WASHERS  
RETAINING  
Position the gear shift lever in the neutral (N) posi-  
tion.  
Tighten adjustment bolt securely.  
RING  
AXLE COVER  
NOTE: Ifadditionalclearanceisneededtogettoadjustment  
bolt, move mower deck height to the lowest position.  
GEARSHIFT LEVER  
SQUARE KEY  
(REAR WHEEL ONLY)  
FIG. 26  
NEUTRAL  
LOCK GATE  
ADJUSTMENT  
BOLT  
FIG. 25  
22  
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SERVICE AND ADJUSTMENTS  
•
Install new battery with terminals in same position as  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 27)  
old battery.  
•
First connect RED battery cable to positive (+) terminal  
with hex bolt and keps nut as shown.Tighten securely.  
Slide terminal cover over terminal.  
Connect BLACK grounding cable to negative (-) ter-  
minal with remaining hex bolt and keps nut. Tighten  
securely.  
WARNING: Lead-acid batteries gen-  
erate explosive gases. Keep sparks,  
flameandsmokingmaterialsawayfrom  
batteries. Always wear eye protection  
when around batteries.  
•
If your battery is too weak to start the engine, it should be  
recharged. (See "BATTERY" in the MAINTENANCE sec-  
tion of this manual).  
SEAT PAN  
If “jumper cables” are used for emergency starting, follow  
this procedure:  
IMPORTANT: YOURTRACTOR IS EQUIPPEDWITH A 12VOLT  
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT  
SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START  
OTHER VEHICLES.  
TO ATTACH JUMPER CABLES -  
•
Connect one end of the RED cable to the POSITIVE  
(+) terminal of each battery(A-B), taking care not to  
short against tractor chassis.  
FIG. 28  
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE  
(-) terminal (C) of fully charged battery.  
Connect the other end of the BLACK cable (D) to good  
chassis ground, away from fuel tank and battery.  
KEPS  
NUT  
TERMINAL  
COVER  
TO REMOVE CABLES, REVERSE ORDER -  
•
BLACK cable first from chassis and then from the fully  
charged battery.  
HEX  
BOLT  
•
RED cable last from both batteries.  
POSITIVE (RED)  
CABLE  
NEGATIVE  
(BLACK) CABLE  
FIG. 29  
TO REPLACE HEADLIGHT BULB  
•
•
Raise hood.  
Pull bulb holder out of the hole in the backside of the  
grill.  
WEAK OR DEAD  
BATTERY  
FULLY CHARGED  
BATTERY  
•
•
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
Close hood.  
FIG. 27  
REPLACING BATTERY (See Figs. 28 and 29)  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
WARNING: Do not short battery ter-  
minals by allowing a wrench or any  
other object to contact both terminals  
at the same time. Before connect-  
ing battery, remove metal bracelets,  
wristwatch bands, rings, etc.  
Positive terminal must be connected  
first to prevent sparking from acci-  
dental grounding.  
poorly, stop running, or prevent it from starting.  
•
Check wiring. See electrical wiring diagram in the  
Repair Parts section.  
TO REPLACE FUSE  
Replace with 20 amp automotive-type plug-in fuse. The  
fuse holder is located behind the dash.  
•
•
Lift seat pan to raised position.  
DisconnectBLACKbatterycablefirstthenREDbattery  
cable and carefully remove battery from tractor.  
23  
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SERVICE AND ADJUSTMENTS  
TO REMOVE HOOD AND GRILL ASSEMBLY  
TO ADJUST CARBURETOR  
(See Fig. 30)  
Your carburetor is not adjustable. If your engine does not  
operate properly due to suspected carburetor problems,  
take your tractor to an authorized service center for repair  
and/or adjustment.  
•
•
•
Raise hood.  
Unsnap headlight wire connector.  
Stand in front of tractor. Grasp hood at sides, tilt toward  
engine and lift off of tractor.  
High speed stop is factory adjusted. Do not adjust - dam-  
age may result.  
•
To replace, reverse above procedure.  
IMPORTANT:NEVERTAMPERWITHTHEENGINEGOVERNOR,  
WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.  
OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH  
SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE  
ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,  
CONTACTYOURNEARESTAUTHORIZEDSERVICECENTER/  
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND  
EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.  
HOOD  
HEADLIGHT WIRE  
CONNECTOR  
STOP  
FIG. 30  
ENGINE  
SWIVEL  
CLAMP  
SCREW  
TO ADJUST THROTTLE CONTROL CABLE  
(See Fig. 31)  
The throttle control has been preset at the factory and  
adjustment should not be necessary. Check adjustment  
as described below before loosening cable. If adjustment  
is necessary, proceed as follows:  
FIG. 31  
•
With engine not running, move throttle control lever to  
fast position.  
•
Check that swivel is against stop. If it is not, loosen  
cable clamp screw and pull cable back until swivel is  
against stop. Tighten cable clamp screw securely.  
TO ADJUST CHOKE CONTROL (See Fig. 32)  
The choke control has been preset at the factory and ad-  
justment should not be necessary. Check adjustment as  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
•
•
•
With engine not running, move choke control (located  
on dash panel) to full choke position.  
Loosen knob and remove cover assembly from air  
cleaner.  
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp  
screw and move choke cable until choke is completely  
closed. Tighten casing clamp screw securely.  
CLAM
FIG. 32  
•
Replace air cleaner cover assembly and tighten  
knob.  
24  
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STORAGE  
Immediately prepare your tractor for storage at the end  
of the season or if the tractor will not be used for 30 days  
or more.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS  
FROMFORMINGIN ESSENTIAL FUELSYSTEM PARTS SUCH  
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK  
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT  
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING  
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH  
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM  
OF AN ENGINE WHILE IN STORAGE.  
WARNING: Never store the tractor with  
gasoline in the tank inside a building  
where fumes may reach an open flame  
orspark. Allowtheenginetocoolbefore  
storing in any enclosure.  
TRACTOR  
•
•
Drain the fuel tank.  
Start the engine and let it run until the fuel lines and  
carburetor are empty.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
Use fresh fuel next season.  
Removemowerfromtractorforwinterstorage. Whenmower  
istobestoredforaperiodoftime,cleanitthoroughly,remove  
all dirt, grease, leaves, etc. Store in a clean, dry area.  
•
•
•
Clean entire tractor (See “CLEANING” in the Mainte-  
nance section of this manual).  
•
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
NOTE: Fuel stabilizer is an acceptable alternative in mini-  
mizing the formation of fuel gum deposits during storage.  
Add stabilizer to gasoline in fuel tank or storage container.  
Always follow the mix ratio found on stabilizer container.  
Run engine at least 10 minutes after adding stabilizer to  
allow the stabilizer to reach the carburetor. Do not drain  
the gas tank and carburetor if using fuel stabilizer.  
•
•
Lubricate as shown in the Maintenance section of this  
manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
ENGINE OIL  
Drain oil (with engine warm) and replace with clean en-  
gine oil. (See “ENGINE” in the Maintenance section of  
this manual).  
•
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
BATTERY  
•
•
Fully charge the battery for storage.  
After a period of time in storage, battery may require  
recharging.  
CYLINDER(S)  
•
•
Remove spark plug(s).  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
•
To help prevent corrosion and power leakage during  
long periods of storage, battery cables should be dis-  
connected and battery cleaned thoroughly (see “TO  
CLEAN BATTERY AND TERMINALS” in the Mainte-  
nance section of this manual).  
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
•
•
Turn ignition key to “START”position for a few seconds  
to distribute oil.  
Replace with new spark plug(s).  
•
•
OTHER  
•
•
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
•
•
If possible, store your tractor indoors and cover it to  
give protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND  
EXHAUST AREAS ARE STILL WARM.  
25  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not “CHOKED” properly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See “TO START ENGINE” in Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See “To Adjust Carburetor” in Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Drain fuel tank and refill with fresh gasoline.  
6. Check all wiring.  
7. See “To Adjust Carburetor” in Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will  
not start  
1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in “CHOKE” position.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Set in “Higher Cut” position/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
5. Check oil level/change oil.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Drain fuel tank and refill with fresh gasoline.  
9. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See “To Adjust Carburetor” in Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
26  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves seat  
with attachment clutch  
engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in “FAST” position.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working  
(if so equipped)  
1. Switch is “OFF”.  
1. Turn switch “ON”.  
2. Bulb(s) or lamp(s) burned out.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
Battery will not charge  
Loss of drive  
1. Bad battery cell(s).  
1. Replace battery.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
2. Check/clean all connections.  
3. Replace regulator.  
4. Replace alternator.  
1. Freewheel control in “disengaged” position.  
2. Motion drive belt worn, damaged, or broken.  
3. Air trapped in transmission during shipment  
or servicing.  
1. Place freewheel control in “engaged” position.  
2. Replace motion drive belt.  
3. Purge transmission.  
Engine “backfires”  
when turning engine  
“OFF”  
1. Engine throttle control not set at “SLOW”  
position for 30 seconds before stopping engine.  
1. Move throttle control to “SLOW” position and allow  
to idle for 30 seconds before stopping engine.  
27  
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NOTES  
28  
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TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
RED  
RED  
A
M
STARTER  
AMMETER  
(OPTIONAL)  
BLACK  
WHITE  
SOLENOID  
RED  
S
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
G
A1  
A2  
WHITE  
L
SEAT SWITCH  
(NOT OCCUPIED)  
IGNITION  
SWITCH  
WHITE  
BLACK  
BLACK  
BLACK  
BLACK  
ATT'MENT CLUTCH  
(CLUTCH OFF)  
GROUNDING  
CONNECTOR  
BLACK  
HOUR  
METER  
(OPTIONAL)  
SPARK  
PLUG  
BLACK  
IGNITION  
UNIT  
GAP  
FUEL  
LINE  
(2 PLUGS ON  
TWIN CYL. ENGINES)  
BLUE  
CHARGING SYSTEM OUTPUT  
3 AMP DC @ 3600 RPM  
28 VOLTS AC MIN. @ 3600 RPM  
(CHARGING SYSTEM DISCONNECTED)  
RED  
FUEL SHUT-OFF SOLENOID  
(IF SO EQUIPPED)  
LIGHTING SYSTEM OUTPUT  
5 AMP AC @ 3600 RPM  
ALTERNATOR  
DIODE  
ORANGE  
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)  
NOTE  
YOUR TRACTOR IS  
BROWN  
BLACK  
EQUIPPED WITH A SPECIAL  
ALTERNATOR SYSTEM.  
THE LIGHTS ARE NOT  
CONNECTED TO THE  
BATTERY, BUT HAVE THEIR  
OWN ELECTRICAL SOURCE.  
BECAUSE OF THIS, THE  
HEADLIGHTS  
BRIGHTNESS OF THE LIGHTS  
WILL CHANGE WITH ENGINE  
SPEED. AT IDLE THE LIGHTS  
WILL DIM. AS THE ENGINE IS  
SPEEDED UP, THE LIGHTS  
WILL BECOME THEIR BRIGHTEST.  
NON-REMOVABLE  
CONNECTIONS  
IGNITION SWITCH  
REMOVABLE  
POSITION CIRCUIT “MAKE”  
CONNECTIONS  
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
RUN  
B+A1  
NONE  
START B + S + A1 NONE  
29  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
ELECTRICAL  
22  
21  
42  
24  
41  
43  
27  
27  
40  
26  
27  
27  
25  
16  
16  
33  
30  
52  
D
.
C
.
A
M
P
E
R
E
S
29  
8
45  
28  
27  
2
90  
1
30  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
ELECTRICAL  
KEY PART  
NO. NO.  
DESCRIPTION  
1
144927  
Battery 12 Volt 35 Amp  
Bolt Hex Hd 1/4-20unc X 3/4  
Battery Box  
Switch Interlock Push-In  
Harness Socket Light  
Bulb, Light # 1156  
Cable Battery  
Cable Battery 6 Ga Red w/16 wire  
Fuse  
Nut Keps Hex 1/4-20 Unc  
Cable Ground 6ga 12 black  
Switch Plunger Nc Gray  
Switch Ign  
Key Ign Molded Generic  
Harness Ign  
Bolt Fin Hex 1/4-20uncx 1/2  
Cover Terminal Red  
Solenoid  
Ammeter Rectangular  
Protection Loop  
Cover Terminal  
2
74760412  
176689  
176138  
183759  
4152J  
8
16  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
41  
42  
43  
45  
52  
90  
4799J  
146147  
175158  
73510400  
4207J  
121305X  
175566  
140401  
179720  
71110408  
131563  
178861  
121433X  
141940  
180449  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
31  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
CHASSIS AND ENCLOSURES  
259  
264  
258  
28  
263  
17  
261  
159  
39  
30  
24  
18  
24  
166  
25  
26  
25  
26  
31  
209  
5
58  
5
209  
9
209  
208  
11  
208  
207  
26  
64  
3
35  
1
13  
3
33  
10  
3
142  
115  
145  
37  
37  
3
3
114  
211  
2
3
142  
3
208  
35  
205  
206  
3
205  
34  
26  
chassis_elite sv_pro_2  
38  
32  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
CHASSIS AND ENCLOSURES  
KEY PART  
NO. NO.  
DESCRIPTION  
1
174619  
Chassis  
2
176554  
Drawbar  
3
17060612  
155272  
168337X012 Dash P/L  
72140608  
174996  
175255  
183393X428 Hood  
184921  
180679  
124028X  
74780616  
19131312  
73800600  
183828  
Screw 3/8-16x.75  
Bumper Hood/Dash  
5
9
10  
11  
13  
17  
18  
20  
23  
24  
25  
26  
28  
30  
31  
33  
34  
35  
37  
38  
39  
58  
64  
Bolt Carriage 3/8-16 x 1  
Panel Dash Lh  
Panel Dash Rh  
Bumper Hood  
Plate Mtg Battery Fuel Tank Fr  
Bushing  
Bolt Fin Hex 3/8-16 x 1 Gr 5  
Washer 13/32 X 13/16 X 12 Ga  
Nut Lock Hex W/Ins 3/8-16 Unc  
Grille Asm.  
169470X428 Fender Footrest STLT Pnt  
136619 Bracket Support Fender  
179716X428 Footrest Pnt Lh  
179717X428 Footrest Pnt Rh  
72110606  
17490508  
175710  
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4  
Screw Thdrol 6/16-18 x 1/2 TYT  
Bracket Asm. Pivot Mower Rear  
Bracket Pivot Laser  
174714  
184322  
Duct Air  
Dash Lower STLT  
154798  
114 158112  
115 17060620  
142 175702  
145 156524  
Keeper Belt Rear Lh  
Screw 3/8-16 x 1-1/4  
Plate Reinforcement STLT  
Rod Pivot Chassis/Hood  
159 169473X428 Cupholder  
166 171875  
Screw HwHd Hi-Lo #13-16 x 3/4  
205 17490608  
206 170165  
Screw Thdrol 3/8-16 x 1-1/4  
Bolt Shoulder 5/16-18  
Screw Thdrol 5/16-18 x 1/2  
Screw Thdrol 3/8-16 x 1/2  
Screw 3/8-16 x 3/4  
207 17670508  
208 17670608  
209 17000612  
211 145212  
Nut Hex Flange Lock  
219 17000512  
Screw 5/16-18 x 3/4  
258 183835X599 Lens Grille RH  
259 183834X599 Lens Grille LH  
261 183829X428 Insert Grille  
263 183832  
264 183833  
Bezel Grille LH  
Bezel Grille RH  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
33  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
DRIVE  
57  
51  
89  
69  
63  
197  
212  
81  
59  
61  
70  
116  
66  
65  
64  
84  
159  
158  
161  
198  
113  
162  
56  
41  
21  
55  
85  
164  
83  
169  
10  
14  
163  
13  
14  
112  
168  
202  
50  
18  
150  
80  
85  
4
82  
8
165  
18  
166  
38  
48  
3
51  
156  
5
11  
151  
51  
27  
49  
39  
6
79  
16  
52  
32  
47  
30  
32  
30  
6
170  
52  
62  
120  
6
37  
35  
36  
77  
34  
25  
28  
24  
36  
19  
35  
26  
2
53  
145  
77  
74  
96  
26  
29  
78  
26  
76  
22  
27  
1
75  
34  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
DRIVE  
KEY PART  
NO. NO.  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
DESCRIPTION  
1
- - - - - -  
Transaxle Peerless (206-545C)  
(Order parts from transaxle manu-  
facturer)  
Spring Return Brake T/a Zinc  
Pulley Transaxle 18" tires  
Ring Retainer # 5100-62  
Strap Torque 30 Degrees  
Screw 5/16-18 X 3/4  
64  
65  
66  
69  
70  
74  
75  
76  
77  
78  
79  
80  
81  
71170764  
10040700  
154778  
Bolt Hex  
Washer Lock Hvy Hlcl Spr 7/16  
Keeper Belt Engine Foolproof  
Screw Hex wsh HiLo 1/4 x 1/2 unc  
Guide Belt Mower Drive RH  
Spacer Axle  
2
146682  
142432  
3
123666X  
12000028  
121520X  
17060512  
165619  
134683  
137057  
121749X  
12000001  
123583X  
121748X  
2228M  
4
5
Washer 25/32 X 1 1/4 X 16 Ga  
E-ring #5133-75  
Key Square 2 0 X 1845/ 1865  
Washer 25/32 X 1-5/8 X 16 Ga  
Key Woodruff #9 3/16 x 3/4  
Arm Shift  
Shaft Asm Cross Tapered PMST/  
20  
Spring Torsion T/a  
6
8
Rod Shift Fender Adjust Lt  
Pin Cotter 1/8 X 1 Cad  
Washer Plate Shf 388 Sq Hole  
Bolt 1/4-28 Unf Gr 8 W/Patch  
Washer Lock Hvy Helical  
Nut Lock Hex w/ins 5/16-18  
Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5  
Nut Lock 3/8-16 Unc  
10  
11  
13  
14  
16  
18  
19  
21  
22  
24  
25  
26  
27  
28  
29  
30  
32  
34  
35  
36  
37  
38  
39  
41  
47  
48  
49  
50  
51  
52  
53  
55  
56  
57  
59  
61  
62  
63  
76020416  
105701X  
74550412  
10040400  
73800500  
74780616  
73800600  
106933X  
130804  
73350600  
106888X  
19131316  
76020412  
175765  
71673  
169592  
74760512  
175578  
120183X  
19211616  
1572H  
145090  
165592  
82  
83  
84  
85  
89  
96  
123782X  
19171216  
166231  
Washer 17/32 X 3/4 X 16 Ga  
Link Transaxle PMST/20" Zinc  
Nut Lock Center 1/4 - 28 FNTHD  
Knob  
Rod Brake Blk Zinc 26 840  
Nut Hex Jam 3/8-16 Unc  
Spring Rod Brake 2 00 Zinc  
Washer 13/32 X 13/16 X 16 Ga  
Pin Cotter 1/8 X 3/4 Cad  
Rod Brake Parking LT/YT  
Cap Brake Parking  
150360  
169372X428 Console Shift STLT  
4497H  
Retainer Spring 1"  
Washer 9/32 x 3/4 x 10 Ga.  
Strap Torque LT  
Bolt Rdhd Sq Neck 3/8-16 x 1  
Nut Lock Flg. 3/8-16 Unc  
Bolt Hex FLGHD 5/16-18 Gr. 5  
Spacer Retainer  
Washer 13/32 x 2 x 10  
Washer Srrted 5/16ID x 1.125  
Bracket Shift Mount  
Hub Tapered Flange Shift Lt  
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr  
Nut Crownlock 1/4-20 Unc  
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5  
Washer 5/8 x .281 x 10 Ga  
Bracket Pivot Lever  
Screw 5/16-18 x 5/8  
Bolt Shoulder 5/16-18 x .561  
Plate Fastening  
112 19091210  
113 127285X  
116 72140608  
120 73900600  
145 74490540  
150 175456  
151 19133210  
156 166002  
158 165589  
159 165494  
161 72140406  
162 73680400  
163 74780416  
164 19091010  
165 165623  
166 166880  
168 165492  
169 165580  
170 178394  
197 169613  
198 169593  
202 72110612  
212 145212  
Bracket Mtg Transaxle  
Bolt Hex Hd 5/16-18unc X 3/4  
Shaft Asm Pedal Foot  
Bearing Nylon Blk 629 Id  
Washer 21/32 X 1 X 16 Ga  
Pin Roll 3/16 X 1"  
Pulley Composite Flat  
Bolt Fin Hex 3/8-16 unc X 3  
Keeper Belt Flat Idler  
Pulley Idler V Groove Plastic  
Bellcrank Asm  
Retainer Belt Style Spring  
Bolt Hex Hd 3/8-16unc X 1-1/2  
Nut Crownlock 3/8-16 Unc  
Nut Crownlock 5/16-18 Unc  
Link Clutch  
Spring Return Clutch 6 75  
Screw 3/8-16 x 1-1/4  
V-Belt Ground Drive 95 25  
Keeper Belt Span Ctr  
Screw 3/8-16 x .875  
179114  
74760648  
175556  
127783  
154407  
123205X  
74760624  
73680600  
73680500  
105710X  
105709X  
17060620  
130801  
Keeper Belt Transaxle Gear  
Nyliner Snap-In  
Washer Nyliner  
Bolt Carr Sh 3/8-16 x 1-1/2 Gr. 5  
Nut Hexflange Lock  
169691  
17120614  
8883R  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
Cover Pedal Blk Round  
Engine Pulley  
175410  
35  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
STEERING ASSEMBLY  
38  
12  
39  
1
41  
42  
37  
37  
36  
44  
51  
54  
88  
91  
43  
71  
67  
67  
68  
46  
8
29  
67  
13  
6
65  
17  
46  
2
8
6
87  
5
87  
3
32  
5
68  
11  
4
29  
43  
82  
40  
43  
6
8
33  
15  
29  
15  
34  
35  
15  
10  
36  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
STEERING ASSEMBLY  
KEY PART  
NO. NO.  
DESCRIPTION  
1
180656  
Wheel Steering  
2
172393  
Axle Asm Cast Iron LT  
Spindle Asm LH  
3
169840  
4
169839  
Spindle Asm RH  
5
6266H  
Bearing Race Thrust Harden  
Washer 25/32 X 1-5/8 X 16 Ga  
Ring Klip #t5304-75  
Link Drag  
6
121748X  
12000029  
175121  
8
10  
11  
12  
13  
15  
17  
29  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
46  
51  
54  
65  
67  
68  
71  
82  
87  
88  
91  
10040600  
73940800  
136518  
Washer Lock Hvy Hlcl Spr 3/8  
Nut 1/2-20 Unf  
Spacer Brg. Axle Front  
Nut Hex Flange Lock  
Shaft Asm. Steering  
Screw 3/8-16x.75  
145212  
180641  
17060612  
171888  
19111216  
10040500  
73540500  
155099  
152927  
180657  
19182411  
7810H  
159945  
145054X428 Boot Steering Dash  
121749X  
180640  
121232X  
73540400  
71130420  
160367  
Rod Tie  
Washer 11/32 x 3/4 x 16 Ga.  
Washer Lock Hvy Hlcl Spr 5/16  
Crownlock Nut 5/16-24  
Bushing Strg  
Screw  
Insert Cap Strg Wh Au  
Washer 9/16 x 1-1/2  
Lock nut  
Adaptor Wheel Strg  
Washer 25/32 X 1 1/4 X 16 Ga  
Extension Steering Shaft  
Cap Spindle Fr Top Blk  
Nut 1/4-28  
Bolt 1/4-28 x 1-1/4 Unf  
Brace Axle  
Bolt Rdhd Sq 3/8-16 Unc x 2-1/4  
Axle, Brace  
Steering Asm.  
Bracket Susp. Chassis Front  
Washer Flat .781 x 1-1/2 x .14  
Bolt Shoulder 7/16-20 Unc  
Clip Steering  
72140618  
169827  
175146  
169835  
173966  
175118  
175553  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
37  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
SEAT ASSEMBLY  
1
8
9
8
9
14  
7
7
10  
5
6
22  
21  
2
24  
5
16  
25  
15  
11  
4
13  
17  
3
12  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
171683  
Seat  
12  
13  
14  
15  
16  
17  
21  
22  
24  
25  
121246X  
Bracket Mounting Switch  
Bushing Snap Blk Nyl 50 Id  
Bolt Rdhd Sqnk 1/4-20x1-1/2  
Spacer Split 28x 88  
2
140551  
Bracket Pivot Seat 8 720  
Bolt Fin Hex 3/8-16 Unc X 1  
Washer 13/32 X 1 X 10 Ga  
Clip Push-In  
121248X  
72050412  
134300  
3
71110616  
19131610  
145006  
4
5
121250X  
123976X  
171852  
73800500  
19171912  
127018X  
Spring Cprsn  
6
73800600  
124181X  
17000616  
19131614  
182493  
Nut Hex w/Ins. 3/8-16 Unc  
Spring Seat Cprsn 2 250 Blk Zi  
Screw 3/8-16 X 1.5  
Washer 13/32 X 1 X 14 Ga.  
Pan Seat  
Nut Lock 1/4 Lge Flg Gr 5 Zinc  
Bolt Shoulder 5/16-18 Unc  
Nut Hex Lock W/Ins 5/16-18  
Washer 17/32 X 1-3/16 X 12 Ga.  
Bolt Shoulder 5/16-18 X 62  
7
8
9
10  
11  
166369  
Knob Seat  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
38  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
DECALS  
7
16  
11  
2
3
2
10  
1
4
20  
4
9
8
6
18  
19  
5
14  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
10  
11  
14  
16  
18  
19  
20  
- -  
157140  
172743  
160396  
186163  
173587  
173589  
145005  
Decal Fender Danger E/F  
Decal Ins Strg Whl  
Decal V-Belt Schematic  
Decal Hood Rh  
Decal Fender Reflector RH  
Decal Fender Reflector LH  
Decal Bat Dan/Psn  
1
2
3
4
5
6
7
8
9
156369  
176305  
186164  
185809  
170851  
179128  
185439  
170563  
172740  
Decal Oper  
Decal Fender Side  
Decal Hood LH  
Decal Side Panel Logo  
Decal HP Engine  
Decal Deck "B" 42"  
Decal Repl. Parts  
Decal Warning Mult-Language  
Decal Fender Logo  
179768X428 Pad Footrest LH  
179769X428 Pad Footrest RH  
138311  
185491  
185492  
- -  
- -  
Decal Handle Lft Height Adjust  
Manual Owner's (English)  
Manual Owner's (French)  
- -  
- -  
WHEELS AND TIRES  
1
2
KEY PART  
NO. NO.  
5,8  
DESCRIPTION  
4,10  
1
59192  
65139  
170455  
59904  
Cap Valve Tire  
7
2
Stem Valve  
3
Tire F Ts 15 X 6 0 - 6 Service  
Tube Front (Service Item Only)  
106732X421 Rim Asm 6"front Service  
3,9  
4
5
6
11  
6
278H  
9040H  
Fitting Grease (Front Wheel Only)  
Bearing Flange (Front Wheel Only)  
7
8
106108X421 Rim Asm 8"rear Service  
170456  
7152J  
104757X421 Cap Axle 1 50 X 1 00  
144334 Sealant, Tire ( 10 oz. Tube)  
9
Tire R Ts 20x10-8 C Service  
Tube Rear (Service Item Only)  
10  
11  
- -  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
39  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
ENGINE  
2
8
1
3
14  
13  
38  
25  
26  
10  
6
81  
5
17  
17  
72  
32  
16  
44  
46  
33  
23  
37  
45  
31  
33  
112  
41  
29  
4
OPTIONAL EQUIPMENT  
Spark Arrester  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
26  
29  
31  
32  
33  
37  
38  
41  
44  
45  
46  
72  
81  
73920600  
137180  
Nut Keps 3/8-24 Unf  
Arrestor Spark  
Tank Fuel Front 2 00  
Cap Fuel  
Clamp Hose Black  
Line Fuel 20"  
1
2
3
170771  
17720408  
- - - - - - - -  
Control Th/ch Flag  
Screw Hex Thd Cut 1/4-20x5/8 T  
Engine, Briggs Model 407777 (Order  
Parts From Engine Manufacturer)  
Muffler Exhaust  
185534  
140527  
123487X  
137040  
181654  
139277  
4
149723  
5
159955  
Exhaust Tube LH  
Exhaust Tube RH  
Bolt 5/16-18 UNC x 3/4  
Shield Browning  
Washer Lock 5/16  
Screw Hex 5/16-18 x 3/4  
Gasket Muffler  
Tube Drain Oil Easy  
Washer Lock Ext Tooth 3/8  
Screw 3/8-16 x 1-1/2  
Shield Brn/Dbr Guard  
Control Choke  
Plug Oil Drain  
Stem Tank Fuel  
6
160589  
8
171877  
17670412  
17000612  
19091416  
183906  
Screw Hex wsh Thdrol 1/4-20x3/4  
Screw Hex Wsh Thdrol 3/8-16 x 3/4  
Washer 9/32 X 7/8 X 16 Ga  
Screw Socket Head 5/16-18 x 1  
Nut Keps Hex 1/4-20 Unc  
Bushing  
10  
11  
12  
13  
14  
16  
17  
23  
25  
162797  
10040500  
71070512  
165391  
73510400  
148456  
112 3645J  
11050600  
17060624  
169837  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm  
145996  
40  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
MOWER LIFT  
29  
28  
27  
25  
24  
23  
7
41  
49  
37  
5
38  
30  
40  
3
1
36  
50  
4
13  
6
26  
6
11  
5
4
2
12  
13  
19  
20  
13  
18  
17  
16  
20  
15  
20  
31  
32  
19  
15  
13  
31  
32  
20  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
184432  
159476  
178981  
Wire Asm  
24  
25  
26  
27  
28  
29  
30  
31  
32  
36  
37  
38  
40  
41  
49  
50  
19131016  
2876H  
Washer 13/32 X 5/8 X 16 Ga  
Spring 2-1/8"  
2
Shaft Asm Lift RH w/Inf  
Pin Groove 2" Zinc  
E Ring #5133-62  
3
169484  
Retainer Clip  
4
12000002  
19211621  
120183X  
175830  
126971X  
73350600  
138057  
150233  
169865  
73540600  
155097  
123935X  
17060516  
19112410  
155098  
Rod Adj Lift Zinc 7.49 Wrk Lg  
Nut Hex Jam 3/8-16 Unc  
Knob Inf 3/8-16 Unc Blk W/sym  
Trunnion Infin Height  
5
Washer 21/32 X 1 X 21 Ga  
Bearing Nylon Blk 629 Id  
Grip Handle  
Button Plunger Yellow  
Link Lift LH Fixed Length  
Link Lift RH Fixed Length  
Retainer Spring  
Link Front  
Nut Jam Hex 1/2-13 Unc  
Trunnion Blk Zinc  
6
7
8
170770  
Bearing Pvt Lift  
11  
12  
13  
15  
16  
17  
18  
19  
20  
23  
139865  
Nut Crownlock 3/8 - 24  
Pointer Height Indicator  
Plug Hole Blk 1.485/1.515 Dia.  
Screw Thdrol 5/16-18 x 1  
Washer 11/32 x 1-1/2 10 Ga.  
Indicator Height STLT  
Nut Hex Flange Lock  
139866  
4939M  
173288  
73350800  
175689  
73800800  
139868  
163552  
110807X  
Nut Lock w/Wsh 1/2-13 Unc  
Arm Suspension Rear  
Retainer Spring  
145212  
110452X  
Nut PUsh Phos & Oil  
NOTE: All component dimensions given in U.S. inches  
Nut Special  
1 inch = 25.4 mm  
41  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
MOWER DECK  
68  
67  
157  
40  
37  
158  
156  
36  
40  
153  
155  
151  
152  
143  
144  
45  
153  
154  
159  
150  
40  
37  
46  
105  
106  
103  
104  
106  
105  
145  
102  
184  
59  
44  
104  
103  
148  
56  
55  
53  
52  
101  
91  
132  
146  
33  
182  
102  
48  
54  
32  
31  
94  
183  
142  
147  
95  
30  
21  
132  
140  
5
134  
135  
136  
21  
5
21  
134  
139  
21  
21  
116  
136  
117  
119  
113  
118  
119  
117  
34  
1
2
118  
147  
116  
18  
21  
18  
21  
142  
23  
138  
24  
25  
2
26  
113  
16  
28  
29  
27  
15  
3
20  
18  
149  
4
14  
5
18  
6
13  
19  
21  
11  
10  
9
8
42_deck_man-t-path_4.  
42  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER PD2042STA, PRODUCT NUMBER 954 56 97-07  
MOWER DECK  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
182032X421 Mower Deck Assembly, 42"  
68  
91  
94  
95  
144959  
180532  
132264  
180533  
V-Belt, 42" Mower  
Bracket Asm. Noseroller LH  
Roller, Nose  
2
72140506  
138017  
165460  
4939M  
178024  
850857  
10030600  
140296  
Bolt  
3
Bracket Asm Fr. Sway Bar 3/42  
Bracket Asm Deck 42" Sway Bar  
Retainer Spring  
4
Bracket Asm. Noseroller RH  
Mulcher Cover  
5
101 136420  
102 71081010  
103 19061216  
104 10071000  
105 160793  
106 2029J  
113 17060512  
116 137644  
117 133957  
118 73930600  
119 19121414  
132 17000612  
134 156941  
6
Bar Sway Deck  
Screw  
8
Bolt 3/8-24 x 25 Grade 8 patched  
Washer, Lock  
Washer, Hardened  
Washer, Flat  
9
Washer, Lock  
10  
Latch Assembly  
Nut, Weld  
(The following blades are available)  
Blade, 42" Mulching Std (For  
mulching mowers only)  
Blade, 42" Mulching Premium (For  
better wear when mulching  
Blade, 42" Hi-Lift (For bagging or  
discharging)  
Shaft Assembly, Mandrel, Vented  
Housing, Mandrel, Vented  
Bearing, Ball, Mandrel  
Stripper, Mandrel Deck  
Bolt, Carriage 5/16-18 x 5/8  
Bolt, Shoulder  
11  
- -  
- -  
134149  
139775  
138971  
Screw 5/16-18 x 3/4  
Bolt, Shoulder  
Wheel, Gauge  
Nut Centerlock 3/8-16  
Washer 3/8 x 7/8 x 14 Ga.  
Screw 3/8-16 x .75  
Pin Head Rivet  
13  
14  
15  
16  
18  
19  
20  
21  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
36  
37  
40  
44  
45  
46  
48  
52  
53  
54  
55  
56  
59  
67  
137645  
128774  
110485X  
174493  
72140505  
132827  
159770  
73680500  
177563  
105304X  
123713X  
110452X  
135 159765X421 Bracket Asm. Whl. Ga. Rear LH  
136 155986 Bar Adjusting Gauge Wheel  
138 159763X421 Bracket Asm. Whl. Ga. Rear RH  
139 159767X421 Bracket Asm. Whl. Ga. Front RH  
140 159768X421 Bracket Asm. Whl. Ga. Front LH  
Baffle, Vortex  
Nut  
142 165890  
143 157109  
144 173441  
145 173437  
146 173443  
147 131335  
148 169022  
149 165898  
150 19091216  
151 169670  
152 169676  
153 169674  
154 169675  
155 169671  
Arm Spring Brake Mower  
Bracket Arm Idler 42"  
Keeper Belt 42" Clutch Cable  
Pulley Idler Flat  
Bracket, Deflector Mower 42"  
Cap, Sleeve 80 x 112 Blk Mower  
Spring, Torsion, Deflector 2 52  
Nut, Push Phos & Oil  
Bolt Carriage Idler  
Spring Extension  
130968X428 Shield, Deflector 42" Blk  
Spring Return Idler  
19111016  
131491  
173984  
129963  
173436  
178342  
72110614  
173438  
19131316  
73680600  
140088  
4497H  
Washer 11/32 x 5/8 x 16 Gauge  
Retainer Spring Yellow  
Washer 9/32 x 3/4 x 16 Ga.  
Bracket Clutch Cable  
Clutch Cable 42"  
Rod, Hinge 42" 6 75 W/G  
Screw Thdrol Washer Head  
Washer, Spacer Mower Vented  
Pulley, Mandrel  
Washer Flat 3/8" Type B  
Spring Retainer  
Spring Retention LVR CLTCH  
CAB  
Spacer Clutch Cable  
Rod Clutch Cable 3/8"  
Screw Hex Thd Cut 1/4-20 x 5/8  
Bolt Rdhd Sqn 3/8-16 UNC x 1-  
3/4  
Rod Roller Nose  
Retainer Spring  
Mandrel Assembly (Includes  
Housing, Shaft and Shaft Hard-  
ware Only-Pulley Not Included)  
Replacement Mower, Complete  
Nut, Toplock 9/16 Flange  
Bolt  
Pulley, Idler, Flat  
Washer 13/32 x 13/16 x 16 Gauge  
Nut  
Guard, Mandrel, LH  
Retainer  
156 169672  
157 169669  
158 17720408  
159 72140614  
137729  
133944  
139888  
184907  
178515  
155046  
122052X  
173442  
171598  
Screw, Thdrol 1/4-20 x 5/8 T  
Washer, Hardened  
Bolt, Shoulder 5/16-18 UNC  
Arm Assembly, Pad, Brake  
Washer, Hardened  
Arm, Idler  
182 179126  
183 163552  
- -  
130794  
Spacer, Retainer  
- -  
184563  
Guard TUV Idler  
Knob  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
43  
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NOTES  
44  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-  
als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or  
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due  
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,  
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's  
warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be  
paid by the purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery  
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)  
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from  
the date of the original sale. Battery must be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the  
date of original purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-  
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has  
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal  
wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,  
standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service deal-  
er.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Electrolux Canada Corp.  
7075 Ordan Drive  
Mississauga, Ontario  
L5T 1K6  
Electrolux Home Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Augusta, GA 30909 USA  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-  
tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which  
vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
45  
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SERVICE  
®
®
POLICY  
WARRANTY  
Issued January 1980  
Revised January 1991  
LIMITED WARRANTIES  
FOR  
NEW PEERLESS GEAR POWER TRAIN COMPONENTS  
A. Products Warranted  
Peerless Gear and Machine Division of Tecumseh Products Company (“Tecumseh”), subject to the limitations contained below,  
will,at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used  
herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power Train  
Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is  
found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh’s factory in Grafton, Wisconsin, to be DEFECTIVE  
IN MATERIAL AND/OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such examination within  
TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and  
Series 1100 angle drive and ONEYEAR for all other Peerless products. New Power Train Components incorporated in equipment used  
for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are war-  
ranted for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized Service Outlet for such examina-  
tion within 90 days from the date of sale to the original purchaser. New Power Train Components Incorporated in equipment used for  
rental purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for  
THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh Authorized Service Outlet within 30 days from the date  
of sale to the original purchaser.  
B. Products And Items Not Warranted  
1. Alterations or Modifications of Power Train Components.  
2. Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer’s Manual.  
This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material or  
workmanship as delivered to the original purchaser. This warranty does not cover defects caused by depreciation or damage caused  
by normal wear, accidents, improper maintenance, improper use or abuse of the product, failure to follow the instructions contained in  
an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and replacement of  
service items which are not defective shall be paid for by the original purchaser.  
C. Securing Warranty Service  
Warranty service can be arranged for by contacting either aTecumseh Authorized Service Outlet (anyTecumseh Registered Service  
Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh, c/o Service  
Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, Wisconsin 53024. Warranty service can only  
be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton, Wisconsin. At the time of requesting  
warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay any charges for  
making service calls and/or for transporting the product to and from the place where the inspection and/or warranty work is performed.  
The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of Power Train Components  
and/or part(s) of the Power Train Components submitted for inspection and/or warranty work.  
D. Limitation of Damages and Implied Warranties  
The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh nor any of its  
affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power Train Component or any of  
its parts, other than as set forth herein.  
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT THAT  
EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN DURATION TO THE PERIODS  
OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY  
INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES. Some states do not allow limitations on how long  
an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s)  
may not apply to you. This warranty gives you specific legal rights and you may also have other legal rights which vary from state to  
state.  
E. No Dealer Warranty  
Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obligations or  
liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller or dealer of part(s) of a Power Train  
Component has no authority, whatsoever, to make any representations or promises on behalf of Tecumseh or to modify the terms or  
limitations of Tecumseh’s warranty in any way.  
46  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
15 DEGREES MAX.  
WARNING: To avoid serious injury, operate your tractor up and  
down the face of slopes, never across the face. Do not mow  
slopes greater than 15 degrees. Make turns gradually to prevent  
tipping or loss of control. Exercise extreme caution when  
changing direction on slopes.  
1. Fold this page along dotted line indicated above.  
2. Hold page before you so that its left edge is vertically parallel to a tree  
trunk or other upright structure.  
3. Sight across the fold in the direction of hill slope you want to measure.  
4. Compare the angle of the fold with the slope of the hill.  
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PARTS AND SERVICE  
Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality  
standards. As with all mechanical products, some adjustments or part replacement may be necessary during  
the life of your unit.  
FOR SERVICE OR REPLACEMENT PARTS:  
1. Consult your dealer/place of purchase.  
2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under “saws”  
for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers).  
3. For replacement parts, have available the following information:  
a. Model Number/Manufacturer's I.D. Number  
b. Description of part.  
NOTE: Electrolux Home Products provides parts and service through its authorized distributors and  
dealers; therefore, all requests for parts and service should be directed to your local dealer(s).  
The philosophy of Electrolux Home Products is to continually improve all of its products. If the  
operating characteristics or the appearance of your product differs from those described in this  
Manual, please contact your local dealer for updated information and assistance.  
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