Pinnacle Products International Air Cleaner BCB 36 BDF User Manual

User’s Manual and  
Operating Instructions  
Portable  
Air Circulator  
Model #s:  
BCB-36-BDF, PT-36-BDF, BCB-42-BDF, PT-42-BDF  
BCB-48-BDF, PT-48-BDF  
IMPORTANT: Read and understand all of the directions  
Table of Contents  
in this manual before assembling, starting or servicing  
the fan. Improper use of this fan can cause serious  
injury. Keep this manual for future reference.  
Safety Information............................................2  
Installation.........................................3  
Wiring Diagram.................................................3  
Maintenance and Storage...............................3  
Belt Maintenance..............................................3  
Exploded View..................................................4  
Replacement Parts List....................................4  
Troubleshooting................................................5  
Warranty ..........................................................6  
This product meets and exceeds the requirements of  
OSHA 1910.212(a)(5), the standard which regulates elec-  
tric fan blade safety, and is certified under UL# E234000,  
established and made effective April 10, 2003, and updat-  
ed March 23, 2005, by Underwriters Laboratories, Inc.  
RPM  
CFM  
Model  
HP  
HIGH LOW HIGH LOW  
1/3 HP  
1/2 HP  
1 HP  
530  
460  
430  
445  
385  
350  
10,200 7,300  
13,300 9,500  
17,200 10,600  
36”  
42”  
48”  
CONSUMER: Retain this manual for future reference.  
Please note the serial number of your fan, and write it on the back of this User’s Manual for future reference.  
Your serial number is located inside the rear guard.  
This product protected under U.S. Patent # 7,413,199  
Pinnacle Products International, Inc. 668 Stony Hill Road #302 Yardley, PA 19067 USA  
Phone: 215-891-8460 Fax: 215-891-8461 Web: www.pinnacleint.com Email: [email protected]  
90-045-0065  
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Portable  
Air Circulator  
NEVER LEAVE A FAN  
OPERATING UNATTENDED  
Installation  
Belt Replacement (Continued)  
Simply locate fan in safe, desired position on level ground,  
and connect to approved power source.  
Operation  
This fan is equipped with a 2-speed control switch.  
TO START FAN:  
1. Be sure the Power Switch is in the middle (OFF)  
position.  
2. Connect to an approved power source.  
3. Make sure area is clear from all obstructions.  
4. Push Power Switch to the LOW position and allow to  
operate for 10 seconds.  
figure 1  
5. Once 10 seconds have passed, you may now push the  
Power Switch to the HIGH position.  
TO TURN OFF FAN:  
1 To turn off the fan, simply return Power Switch to the  
middle (OFF) position.  
NOTE: For longer parts life, after 10 hours of continu-  
ous operation, turn fan off for 15 minutes to allow  
motor and fan belt to cool.  
Maintenance and Storage  
1. Inspect your fan before each use. Check all wires and  
extension cords, following the procedure outlined on  
Page 2 (Safety Information).  
figure 2  
2. After use, always be sure fan’s Power Switch is in the  
OFF position before unplugging. Use cord wrap (see  
page 4) to keep cord off the ground when transporting  
fan.  
Belt Tightening / Replacement  
1. Remove screws from Rear Guard and tilt wheel  
(figure 1).  
2. Loosen motor nuts, and motor safeguards (located  
above and below motor).  
3. Remove belt to replace, or adjust motor to tighten belt  
(figure 2).  
Wiring Diagram  
Pinnacle Products International, Inc. Portable Air Circulator User’s Manual  
Page 3  
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Portable  
Air Circulator  
NEVER LEAVE A FAN  
OPERATING UNATTENDED  
Exploded View  
18  
16  
8
12  
11  
9
14  
20  
19  
15  
10  
17  
4
3
7
21  
1
2
6
13  
5
Exploded View of Fan  
Replacement Parts  
Models:  
Item #  
Description  
Front Guard  
Rear Guard  
Fan Blade Assembly  
Motor  
36-BDF Series  
90-032-0040  
90-032-0400  
90-003-1000  
90-030-0700  
90-002-0475  
90-008-0300  
90-037-0400  
90-025-0100  
90-026-0050  
90-004-1000  
90-006-0100  
90-001-1100 / 1130  
90-008-0470  
90-034-0300  
90-035-0300  
90-009-0260  
90-013-0200  
90-016-0100  
90-003-0660  
90-040-0100  
42-BDF Series  
90-032-0050  
90-032-0450  
90-003-2000  
90-030-0800  
90-002-0475  
90-008-0200  
90-037-0450  
90-025-0100  
90-026-0100  
90-004-1000  
90-006-0100  
48-BDF Series  
90-032-0500  
90-032-0550  
90-003-5200  
90-030-0900  
90-002-0450  
90-008-0200  
90-037-0450  
90-025-0110  
90-026-0100  
90-004-2400  
90-006-0100  
90-001-1120 / 1150  
90-008-0480  
90-034-0350  
90-035-0300  
90-009-0280  
90-013-0105  
90-016-0100  
90-003-0670  
90-040-0100  
1
2
3
4
5
6
7
8
9
Leg  
Pneumatic Wheel  
Belt  
Power Switch  
Power Cord  
10 Capacitor Assembly  
11 Handle / Cord Wrap  
12 Frame (PT / BCB)  
13 Wheel Axle  
14 Fan Pulley  
15 Motor Pulley  
16 Mount Bar  
17 Bearing Housing  
18 Power Switch Holder  
19 Fan Shaft  
90-001-1110 / 1140  
90-008-0480  
90-034-0350  
90-035-0300  
90-009-0270  
90-013-0200  
90-016-0100  
90-003-0660  
90-040-0100  
20 Bearing  
Hardware for Front  
21 and Rear Guards  
90-066-0003  
90-066-0003  
90-066-0003  
Page 4  
Pinnacle Products International, Inc. Portable Air Circulator User’s Manual  
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Portable  
Air Circulator  
NEVER LEAVE A FAN  
OPERATING UNATTENDED  
Capacitor Assembly  
Fan Shaft Assembly  
Troubleshooting Guide  
Problem  
Possible Cause  
1. No power  
Corrective Action  
Fan does not operate  
Inspect Power Cord for damage. Be sure  
unit is plugged in and turned on.  
Replace Power Switch (Note: To prolong  
life of Power Switch, it is recommended  
that the fan is first operated in LOW for 5-  
10 seconds before switching to HIGH).  
2. Bad switch  
Capacitor is damaged or belt is too tight.  
Replace Capacitor or loosen belt.  
3. Motor is humming  
Reduced Air Flow  
Tighten motor pulley Hex Screw.  
1. Loose pulleys or fan blade  
See page 3 for belt tightening instructions.  
2. Loose or worn belt  
Capacitor is damaged or belt is too tight..  
Replace Capacitor or loosen belt.  
3. Motor is humming  
Excess Noise (vibration,  
slapping, squealing)  
Turn off fan, and relocate unit to smooth  
level surface.  
1. Fan is not on level ground  
Tighten Hex screw to tighten Motor Pulley.  
See page 3 for for belt tightening instruc-  
tions.  
2. Loose pulley or belt  
Tighten Motor Safeguard bolts and 4 motor  
bolts.  
3. Motor bolts are not secure  
Replace Fan Bearings.  
4. Defective fan bearings  
Pinnacle Products International, Inc. reserves the right to make any changes in materials, specifications, prices or  
design without notice. Pinnacle Products International, Inc. may also discontinue items at any time.  
Specifications subject to change without notice  
Pinnacle Products International, Inc. Portable Air Circulator User’s Manual  
Page 5  
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Portable  
Air Circulator  
NEVER LEAVE A FAN  
OPERATING UNATTENDED  
PINNACLE PRODUCTS INTERNATIONAL, INC. WILL REPAIR  
OR REPLACE AND RETURN THE ITEM, FREIGHT PRE-PAID.  
IF PINNACLE PRODUCTS INTERNATIONAL, INC. FINDS THE  
ITEM TO BE IN NORMAL OPERATING CONDITION, OR NOT  
DEFECTIVE, THE ITEM WILL BE RETURNED FREIGHT COL-  
LECT.  
1 YEAR LIMITED WARRANTY  
PINNACLE PRODUCTS INTERNATIONAL, INC. WARRANTS  
THIS PRODUCT TO THE ORIGINAL RETAIL PURCHASER  
ONLY, TO BE FREE FROM DEFECTS IN MATERIAL AND  
WORKMANSHIP FOR A PERIOD OF ONE (1) YEAR FROM  
THE DATE OF INITIAL PURCHASE. THIS PRODUCT MUST BE  
PROPERLY INSTALLED, MAINTAINED AND OPERATED IN  
ACCORDANCE WITH THE INSTRUCTIONS PROVIDED.  
THIS LIMITED WARRANTY IS IN LIEU OF ALL OTHER  
EXPRESS WARRANTIES. PINNACLE PRODUCTS  
INTERNATIONAL, INC. DISCLAIMS ALL WARRANTIES FOR  
PRODUCTS THAT ARE PURCHASED FROM SELLERS OTHER  
THAN AUTHORIZED RETAILERS OR DISTRIBUTORS.  
PINNACLE PRODUCTS INTERNATIONAL, INC. REQUIRES  
REASONABLE PROOF OF YOUR DATE OF PURCHASE FROM  
AN AUTHORIZED RETAILER OR DISTRIBUTOR. THEREFORE,  
YOU SHOULD KEEP YOUR SALES SLIP, INVOICE, OR CAN-  
CELLED CHECK FROM THE ORIGINAL PURCHASE. THIS  
LIMITED WARRANTY SHALL BE LIMITED TO THE REPAIR OR  
REPLACEMENT OF PARTS, WHICH PROVE DEFECTIVE  
UNDER NORMAL USE AND SERVICE WITHIN THE WARRAN-  
TY PERIOD, AND WHICH PINNACLE PRODUCTS  
AFTER THE PERIOD OF THE ONE (1) YEAR LIMITED WAR-  
RANTY EXPIRES, PINNACLE PRODUCTS INTERNATIONAL,  
INC. DISCLAIMS ANY AND ALL IMPLIED WARRANTIES,  
INCLUDING WITHOUT LIMITATION THE IMPLIED WAR-  
RANTIES OF MERCHANTABILITY AND FITNESS FOR A PAR-  
TICULAR APPLICATION. FURTHER, PINNACLE PRODUCTS  
INTERNATIONAL, INC. SHALL HAVE NO LIABILITY WHATSO-  
EVER TO PURCHASER OR ANY THIRD PARTY FOR ANY  
SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSE-  
QUENTIAL DAMAGES. PINNACLE PRODUCTS  
INTERNATIONAL, INC. ASSUMES NO RESPONSIBILITY FOR  
ANY DEFECTS CAUSED BY THIRD PARTIES. THIS LIMITED  
WARRANTY GIVES THE PURCHASER SPECIFIC LEGAL  
RIGHTS; A PURCHASER MAY HAVE OTHER RIGHTS  
DEPENDING UPON WHERE HE OR SHE LIVES. SOME  
STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION  
OF SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES,  
OR LIMITATIONS ON HOW LONG A WARRANTY LASTS, SO  
THE ABOVE EXCLUSION AND LIMITATIONS MAY NOT APPLY  
TO YOU.  
INTERNATIONAL, INC. SHALL DETERMINE AT ITS REASON-  
ABLE DISCRETION.  
THIS WARRANTY DOES NOT APPLY TO PRODUCTS PUR-  
CHASED FOR RENTAL USE.  
THIS LIMITED WARRANTY DOES NOT COVER REPLACE-  
MENT OF BELTS OR TIGHTENING OF BELTS, OR ANY FAIL-  
URES OR OPERATING DIFFICULTIES DUE TO NORMAL  
WEAR AND TEAR, ACCIDENT, ABUSE, MISUSE, ALTERATION,  
MISAPPLICATION, IMPROPER INSTALLATION OR IMPROPER  
MAINTENANCE AND SERVICE BY YOU OR ANY THIRD  
PARTY. FAILURE TO PERFORM NORMAL AND ROUTINE  
MAINTENANCE ON THE FAN, SHIPPING DAMAGE, DAMAGE  
RELATED TO INSECTS, BIRDS, OR ANIMALS OF ANY KIND,  
AND DAMAGE DUE TO WEATHER CONDITIONS ARE ALSO  
NOT COVERED. IN ADDITION, THE LIMITED WARRANTY  
DOES NOT COVER DAMAGE TO THE FINISH, SUCH AS  
SCRATCHES, DENTS, DISCOLORATION, RUST OR OTHER  
WEATHER DAMAGE, AFTER PURCHASE.  
PINNACLE PRODUCTS INTERNATIONAL, INC. DOES NOT  
AUTHORIZE ANY PERSON OR COMPANY TO ASSUME FOR  
IT ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION  
WITH THE SALE, INSTALLATION, USE, REMOVAL, RETURN,  
OR REPLACEMENT OF ITS EQUIPMENT, AND NO SUCH  
REPRESENTATIONS ARE BINDING ON PINNACLE  
PRODUCTS INTERNATIONAL, INC.  
ALL TRANSPORTATION COSTS FOR THE RETURN OF THE  
DAMAGED PRODUCT OR PARTS WILL BE THE RESPONSI-  
BILITY OF THE PURCHASER. UPON RECEIPT OF DAMAGED  
ITEM, PINNACLE PRODUCTS INTERNATIONAL, INC. WILL  
EXAMINE THE ITEM AND DETERMINE IF DEFECTIVE.  
ALWAYS BE SURE TO SPECIFY MODEL NUMBER AND SERIAL NUMBER WHEN MAKING ANY CLAIM  
WITH PINNACLE PRODUCTS INTERNATIONAL, INC. FOR YOUR CONVENIENCE USE THE SPACE  
PROVIDED BELOW TO LIST THIS INFORMATION:  
Model #: ____________________  
Serial #: ______________________  
Date of Purchase: _________________  
Pinnacle Products International, Inc. Portable Air Circulator User’s Manual  
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