Pathfinder™
Scout Peripheral Printer
Operator’s Handbook
TC6021OH Rev. A 3/92
©1992 Monarch Marking Systems, Inc. All rights reserved.
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Preface
This manual contains general information about:
™
• the features and functions of the 6020 Online Series
printers.
• the general operation of the printer.
• the maintenance of the printer.
Models such as the 6021-WP have offline printing capabilities.
Refer to the Offline Features Manual for additional information.
A Format Design Kit is available for information about
designing format and label data records. The kit is used
primarily by the specialist creating the formats and label data
records. The kit contains the manuals listed below:
• Programmer’s Manual
• Format Reference
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Operator’s Handbook
Terms to know
Programming
specialist
A programmer or individual with
programming experience. The specialist
will provide the operator format and label
data records which will be sent to the
printer.
Host system
Any mainframe, minicomputer, data
terminal, or personal computer.
download (send)
Transmitting data from your host system
to your printer.
Offline printer
Cursor
Printer with offline printing capabilities.
Tells which keypad mode you are in:
Regular mode cursor is a solid underline.
Shift mode cursor is a blinking rectangle.
Enter or enter
Tells you to input data or information.
Represents the
key on the keypad.
Press this key to complete an action or
to send data to memory.
Format records
Label records
Contains a specific label design for
printing data.
The data containg the format number
and the actual data to be printed on a
label.
Represents the
key on the keypad.
Press this key to use the functions
located on numeric keys.
default
Refers to the value already set when you
receive the printer. See Chapter 4,
about the special operating functions.
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Preface
How This Manual Is Organized
Chapter 1
Gives a basic overview about your printer.
Chapter 2
Tells you what you need to do and know before
using the printer.
Describes how to operate the printer to
receive records and print labels.
Chapter 3
Chapter 4
Chapter 5
Chapter 6
It also describes data entry features available
in your model.
Provides procedures for using special
operating functions.
Provides information about the care maintenance
of your printer.
Contains error messages you may see while
using your printer and troubleshooting
suggestions.
Chapter 7
Provides specifications about your printer. It
also has a listing of accessories you may use
with your printer.
Audience
Operator is the individual printing and applying labels.
Chapters 1, 2, 3, 5, 6, and 7 are for the Operator.
Chapter 4 is for the supervisor setting the options of the printer.
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Operator’s Handbook
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Table of Contents
1. Overview..............................................................................1
2. Getting Started ...................................................................3
About the Handle...........................................................4
Charging Time...................................................4
Low Battery........................................................5
Factors Affecting a Charge ...............................5
Charging the Handles....................................................6
Loading and Removing a Handle..................................7
Loading and Removing Supplies ..................................8
Loading Supplies...............................................8
Removing Supplies .........................................12
The Display..................................................................13
The Cursor ......................................................13
Using Alphanumeric Mode..........................................13
Using the Keypad........................................................14
Using the Function Keys .............................................15
3. Printing a Label ...............................................................17
Receiving Records ......................................................18
Receiving Label Data Records........................19
Receiving Formats Records............................19
Error Messages...............................................20
Duplicate Formats ...........................................20
Sequential Counting....................................................21
Sequential Count Multiples..........................................22
Helpful Reminders.......................................................24
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Operator’s Handbook
4. Special Operating Features ............................................25
Setting the Communication Parameters..................... 26
Date and Time Feature ...............................................27
Setting the Date and Time ..............................27
Disabling/Enabling Date and Time Display..... 29
Changing Date and Time Styles ..................... 30
Date Format Samples .....................................33
Time Format Samples.....................................33
Displaying the Revision Level.....................................34
Sequential Count Multiples .........................................35
Online Interface...........................................................36
Currency Selection......................................................37
Creating a Check Digit Routine...................................38
5. Care and Maintenance......................................................41
Clearing the Supply and Backing Paper Tracks ......... 41
Checking the Label Chute for Stuck Labels................ 43
Cleaning the Print Head and Platen Roller................. 44
6. Messages and Troubleshooting......................................47
Messages....................................................................47
Error Messages...........................................................49
Troubleshooting ..........................................................50
7. Specifications and Accessories......................................53
Specifications..............................................................53
Accessories.................................................................53
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1. Overview
If you requested custom formats for your printer at the time
your printer was ordered, your printer already has formats
stored in memory.
If custom formats were ordered, see your management for
procedures about using your formats.
If you did not request custom formats, the programming
specialist in your company must design formats to be sent to
your printer. These formats must be sent to the printer’s
memory before you begin to print labels.
First, read Chapter 2 for general installation and operating
procedures.
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Operator’s Handbook
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2. Getting Started
It is important for you to read this chapter before you use the
printer. In this chapter you will learn about:
• charging the handles.
• loading supplies.
• the display.
• using the keypad.
• using the function keys.
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Operator’s Handbook
About the Handle
The printer is powered by a NiCad battery pack in the handle
(power module). A NiCad battery lasts approximately two
years with average daily use.
When you first receive the printer, you will need to fully charge
the handle.
You can charge the handle with a:
• wall charger. ... or ...
• power module charger.
Refer to "Specifications and Accessories" for ordering
information.
Charging Time
A full charge takes approximately 8 hours using the wall
charger; approximately 1 1/2 hours using the 6094 Power
Module Charger. Depending on which power charger you use,
it can take 1-5 hours.
CAUTION
Always keep a handle attached to the printer. Storing the
printer without a handle may erase or alter the memory.
Make sure you charge the handles for the time
recommended.
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2. Getting Started
Low Battery
Anytime you store the printer, keep a handle attached to
maintain the memory. However, you may need to recharge the
handle before the printer can be operated.
While you are using the printer, the printer beeps when the
power is low, and displays a message:
RECHARGE
Turn the power off, switch to a fully charged handle, and
recharge the used one. To ensure maximum print quality,
switch to a fully charged handle for every roll of supply that is
printed.
Factors Affecting a Charge
Here are a few factors which affect how long a charge will last.
• The amount of information printed on each label. More
energy is required to print a label with 10 fields than to
print a label with 4 fields.
• When the handle is not in use and is not recharging, the
handle loses 2 - 3% of its charge per day.
• Environments with extreme heat or cold will increase or
decrease the discharge rate.
During short term storage, you should keep the handle
recharging. This way, the printer is ready for immediate use
the next time you need it.
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Operator’s Handbook
Charging the Handles
This procedure tells you how to charge the handle using the
wall charger.
WARNING
Inspect the cord for bare wire before each use of the wall
charger. Do not use the charger with bare wire.
When using the wall charger or storing it:
• Do not wrap the cord around the transformer.
• Do not pull or put unusual stress on the cord.
recharge the handle while it is on the printer, push
power switch off. Do not use the printer while the
ndle is charging on the unit.
Handle
(Power Module)
Figure 1
1. Plug the cord of the wall charger into the handle socket
(Figure 1).
2. Plug the other end of the cord into a 115V electrical outlet.
A full charge takes approximately 8 hours. The handle
cannot be damaged by overcharging. Therefore, you can
leave charged handle plugged in when not in use.
eas using 220V, 230V, or 240V will receive a
ll charger designed for these voltages.
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2. Getting Started
Loading and Removing a Handle
CAUTION
If the power is on while removing the handle, this may
erase or alter the memory.
1. Push the power switch off (Figure 2).
Latch
Power
Switch
Handle
(Power Module )
Figure 2
2. Hold the latch down while you slide the handle to the rear
and off the printer.
3. Slide a fully charged handle onto the printer until the latch
clicks.
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Operator’s Handbook
Loading and Removing Supplies
The following steps are for the initial loading and removing of
supplies (labels).
Loading Supplies
Check your management to see what supply size you need for
your printer. If you run out of supplies while printing, leave the
power on and skip Step 7.
1. Squeeze the side tabs on the dust cover, and rotate it open
until it locks (Figure 3). The hubs will retract in the locked
position.
Tear Here
Hubs
Dust Cover
Side Tabs
Figure 3
2. Remove the seal from the roll of supplies, and remove the
first 10 tags or labels from the backing paper. Tear evenly
across the backing paper.
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2. Getting Started
3. Place the roll of supplies between the hubs. Rotate the
dust cover forward slightly, so the hubs lock into the core
of the roll. Make sure the supply turns freely on the hubs.
4. Hold the printer upright. In one quick release action, slide
both latch buttons, one on each side of the printer, to the
rear (Figure 4). The platen carrier will partially open.
Metal
Roller
Guides
Platen
Carrier
Latch
Button
Feed Label
Strip Here
Figure 4
5. Feed the label strip into the printer until it comes out the
front and over the metal roller.
6. Close the dust cover completely.
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Operator’s Handbook
7. Push the power switch on. The display shows a prompt.
ou don’t see the FORMAT? prompt, press
d start the loading procedure from the prompt.
8. Press
. The display shows:
RELOADING
9. Pull the backing paper down between the guides and
against the metal roller (Figure 5).
10. Pull the supply strip until it touches the bottom of the
handle.
Guides
Trigger
Feed Backing
Paper Here
Backing
Paper
Labels
(Supplies)
Figure 5
11. Press both sides of the platen carrier closed.
12. Separate the supplies from the backing paper.
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2. Getting Started
13. Throw away the separated supplies and any supplies
sticking to the backing paper.
14. Feed the backing paper into the slot between the roller and
the loading chute.
15. Press the trigger until the backing paper exits the rear of
the printer. If the backing paper is not straight, reposition it
by applying light pressure to hold it in place while pressing
the trigger.
If the printer fails to feed the backing paper:
✓ Make sure the platen carrier is closed on both sides.
✓ Make sure the backing paper is threaded between the
guides ...or... CAREFULLY pull the backing paper out
of the slot. Tear evenly across the backing paper and
repeat Steps 14 and 15.
If the printer feeds the backing paper, but it does not exit:
✓ Make sure the backing paper isn’t wadded. Refer to
Chapter 5, "Care and Maintenance."
If the label partially exits, press the trigger a few more
times. The printer will automatically adjust. If the supply
doesn’t adjust, reload the supply.
16. Press
to exit. You’ll see
SUPPLY? TYPE B
1
Enter 1 for TYPE? A or enter 2 for TYPE? B . Press
.
You’ll see the FORMAT? prompt.
1
The supply type you enter can be found on the supply carton.
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Operator’s Handbook
Removing Supplies
1. Open the dust cover until it locks (Figure 6).
2. Tear evenly across the supply strip and remove the roll of
supplies.
3. Push the power switch on.
ou don’t see FORMAT? prompt, press
until
u see the prompt.
Power
Switch
Backing
Paper
Figure 6
4. Press
. The display shows:
RELOADING
5. Press the trigger to feed the backing paper out through the
rear of the printer.
6. Press
to exit. You’ll see
SUPPLY? TYPE B
1
Enter 1 for TYPE? A or enter 2 for TYPE? B . Press
.
You’ll see the FORMAT? prompt.
1
The supply type you enter can be found on the supply carton.
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2. Getting Started
The Display
Your printer has a 16-character one line display that shows
prompts, a cursor, and data.
The Cursor
The shape of the cursor tells which mode you are in.
• A solid underline shows when you are in regular mode.
_
• A blinking rectangle (cursor) shows when you are in shift
mode. You must be in shift mode to use the function
keys. See "Using the Function Keys" for more
information.
[]
• Two dashes shows when you are in alphanumeric mode.
--
Using Alphanumeric Mode
Alphanumeric mode uses two digit codes. The alphanumeric
code chart is on the cover of your printer. Alphanumeric mode
is used in Format 82, "Date and Time." See Chapter 4,
"Special Operating Features" for more information.
To use alphanumeric mode:
1. Press
to begin alphanumeric entry.
2. Enter the two digit code, for the two dashes, each letter
you want.
3. Press
to exit alphanumeric mode.
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Operator’s Handbook
Using the Keypad
The keypad consists of numbers and function keys. For online
operations you will use the keys listed later in Table 1.
Figure 7. The Keypad
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2. Getting Started
Using the Function Keys
Function keys are used to access special features such as
loading supplies. For example,
• At the FORMAT? prompt, press
. You will see
the message RELOADING and a blinking cursor
indicating you are in shift mode.
• After you load supplies, press
, then
to return to
the FORMAT? prompt.
Table 1. on the next page tells what action each function key
does.
When you press
, the printer stays in shift mode, as
indicated by the blinking cursor, until the operation is complete.
When the operation is complete, the printer will return to
regular mode.
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Operator’s Handbook
Table 1. Function Keys for Online Usage
To use a function, press
, then press the function key. For
example, press
, then press
for the Clear function.
Description
Function Key
Special Operating Features... Erases data
from the display as you answer prompts.
At supply loading... Exits the loading function.
Activates the supply loading function.
Returns you to theFORMAT? prompt.
Then you can enter a format number or
select a special operating function.
Places the printer in shift mode so you can
use the function keys.
ese keys are also used for models with offline
nting capabilities. See the Offline Features Manual
more information.
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3. Printing a Label
Before you can print a label, you must have formats in memory.
To receive format and label data records, you must:
• attach a fully charged handle.
• set the communications parameters using Format 81.
See "Special Operating Features" for instructions about
Format 81.
• connect a cable interface to the host system. See
Chapter 7, "Specifications and Accessories" for a list of
cables.
The printer will automatically print a label once the data is sent
to the printer. A programming specialist will provide the data
records you need in the printer.
The remainder of this chapter tells how to receive records from
the host system.
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Operator’s Handbook
Receiving Records
exit online anytime without destroying data,
ess until FORMAT? appears at the display.
1. Turn the printer on.
2. You’ll see a message indicating the printer is ready to
receive records.
WAITING
1
If you don’t see the WAITING prompt:
• Turn the printer off then on again to see the
WAITING prompt.
...or...
• Refer to Chapter 4, "Special Operating
Features" for instructions on using Format 90
and setting up your printer to receive records.
For instructions on receiving label data records, see "Receiving
Label Data Records."
For instructions on receiving format records, see "Receiving
Format Records."
1
For models with offline printing capabilities, refer to the Offline
Features manual about power up.
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3. Printing a Label
Receiving Label Data Records
You can receive only one label data record at a time. The
printer will not store label data records.
u must have formats in your printer before printing a
el.
1. At the WAITING prompt, send label data from the host
system.
2. You’ll see NOT READY and then READY display as the
printer processes your data.
3. A label will automatically print. You’ll see
PRINTED: 1
4. You can continue to download data when you see
PRINTED: 1, or press
to exit and return to FORMAT?.
See "Error Messages" if your printer detects errors.
Receiving Formats Records
You can send format records as often as you need.
1. At the WAITING prompt, send data from the host system.
The printer will briefly display a message similar to the one
below as the host system downloads records.
RCVG FORMATS
2. You’ll see
WAITING
3. You can continue to download data or press
to exit
and return to FORMAT?.
See "Error Messages" if your printer detects errors.
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Operator’s Handbook
Error Messages
The printer detects record or communication errors and
displays a message. Refer to Chapter 6, "Messages and
Troubleshooting," for a listing of messages.
Write down each message as you see it. Then hold down the
to clear the message. The WAITING prompt will appear.
Report the errors to your programming specialist so that they
may be corrected.
The printer does not check label data records for
rs until you try to print. If the printer detects
rs, it displays them when you try to print the
el.
Duplicate Formats
If your printer was shipped with custom fixed formats, any
downloaded formats with the same format number will
temporarily override the custom fixed formats.
If you want to use the fixed formats, a clear command must be
sent from the host system. Your programming specialist has
instructions for clearing the buffer in the Programmer’s
Manual.
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3. Printing a Label
Sequential Counting
Sequential counting increases or decreases the count on a
specific position or group of numbers within a field. This
feature may or may not be used in your formats.
When the end count is reached during printing, you will see
*COUNT EXPIRED*.
Press
and you’ll see
PRINTED: 2 1
Press
and you’ll see
WAITING
1
The number of labels printed depends on the value entered
for END COUNT?** in the format.
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Operator’s Handbook
Sequential Count Multiples
Sequential count multiples works with sequential count fields
and prints multiple labels before incrementing or decrementing
the count.
Before you begin receiving records, which uses this feature,
Format 86 must be enabled. See Chapter 4, "Special
Operating Features" for instructions on using Format 86.
The sample below gives you an idea of how this feature works:
• In the format, sequential count position = 5
• In the label data record, END COUNT = 3
• In Format 86, MULTIPLES = 2
The peripheral printer will print two identical labels for each
label data record as sequential count decreases to the
number 3.
Set 2
Set 3
Set 1
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3. Printing a Label
After the number in position 5 reaches 3, the printer stops
printing and beeps, then displays
*COUNT EXPIRED*
Press
Press
and you’ll see PRINTED: 6
and you’ll see
WAITING
0 (zero) is entered for MULTIPLES? in Format 86,
u’ll see
MULTIPLES? 0*
You must enter a multiple label count and press
before you can print.
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Operator’s Handbook
Helpful Reminders
• Always start with a fully charged handle.
• Attach the safety strap of the printer to your wrist during
operations.
• Don’t pound the printer when applying labels to items.
• For optimal print quality, Monarch recommends
switching to a fully charged handle before loading a new
roll of supply.
• Push the power switch off when you are not using the
printer.
• Operate and store the printer within the recommended
temperature ranges. Refer to Chapter 7, "Specifications
and Accessories."
• Charge the handles for the time recommended.
When you are finished using the printer, always:
✓ Push the power switch off.
✓ Store the printer with the handle attached .
✓ Fully charge all handles.
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4. Special Operating Features
This chapter explains how to use the special features in your
printer. The list below shows the feature name, format number,
and password.
Feature Name
Format #
Password
Changing Date/Time Styles:
Enable/Disable Feature
80
Set Communication
Parameters
81
82
85
86
90
91
93
Setting Date/Time Display
Revision Level
None
Sequential Count Multiples
Online Interface
None
None
Currency Selection
Check Digit Routine
When you first receive the printer...
Feature Name
Defaults
See "Setting the
Communication Parameter
Communication Parameters"
Date/Time display
Sequential Count Multiples
Currency
ENABLED
DISABLED
U.S. CURRENCY
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Operator’s Handbook
Setting the Communication Parameters
Format 81 allows you to review the current settings for each
online option. Then you can accept the current values or
change them. Check with your programming specialist for the
values required by your host system.
Prompt
What You Do
FORMAT?
Enter 81, and press
.
PASSWORD
Press
,
and
.
BAUD RATE? 9600
Enter a number and press
.
.
1 = 300
2 = 600
3 = 1200
5 = 4800
4 = 2400
6 = 9600*
PARITY? SPACE
XON/XOFF? DSABLE
CNTRL CHR? NOPRN
FORMAT?
Enter a number and press
1 = ODD
2 = EVEN
4 = SPACE*
3 = MARK
Enter 1 or 2 and press
.
1 = DISABLE*
2 = ENABLE
Enter 1 or 2 and press
.
1 = PRINTABLE
2 = NON PRINTABLE*
The online options are now set. See
Format 90 to begin receiving label
data records.
* Default value
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4. Special Operating Features
Date and Time Feature
The date and time feature allows you to set the internal clock
and calendar in your printer. You can also change how the
date or time displays and prints.
The first thing you must do is set the internal clock with the
current date and time. See "Setting the Date and Time." This
lets you use date or time for printing if your formats contain
1
these fields.
If you need to change the styles for date or time see "Changing
Date and Time Styles."
Setting the Date and Time
You must enter the date in month, day and year order
(MM/DD/YY). Enter the time in military time (1345 for
1:45 PM). In both cases the punctuation is automatic.
Prompt
What You Do
FORMAT?
Enter 82 and press
.
PASSWORD
Press
.
DATE: MM/DD/YY
Enter 2 digits each for the month,
day and year. Press
.
Example: 021491 and press
.
1
For models with offline printing capability, you can disable the
display of this feature if you do not want to see DATE and
TIME at power up. See "Disabling/Enabling Date and Time
Display."
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Operator’s Handbook
DAY OF WEEK *
Enter 1-7 for the day of the week.
Press
.
1 = Monday
2 = Tuesday
5 = Friday
6 = Saturday
3 = Wednesday 7 = Sunday
4 = Thursday
Example: Enter 4 for Thursday and
press
.
TIME: HH:MM
Enter 2 digits each for hours and
minutes. Press . You’ll return to
the FORMAT? prompt.
Example: Enter 0915 for 09:15 AM
and press
.
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4. Special Operating Features
Disabling/Enabling Date and Time Display
This session is for models with offline printing capability. This
feature lets you enable or disable date and time prompt display
at power up.
Disabling the date and time display will not affect the
ernal clock/calendar setting. Also, disabling the
play will not interfere with printing the date/time
fields on your label.
Prompt
What You Do
FORMAT?
Enter 80 and press
.
PASSWORD
Press
Press
Press
Press
Press
Press
.
DATE: MM/DD/YY
TIME: HH:MM
.
.
.
.
24 HOUR? DISABLE
AM/PM? ENABLE
DISP ON PWRUP?
E
to display D(disable) or
to display E(enable) and press
. Date and Time will not display
at power-up.
You’ll return to the FORMAT? prompt.
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Operator’s Handbook
Changing Date and Time Styles
When you first receive your printer, the default settings for
displaying are:
• MM/DD/YY for date.
• HH:MM for time.
• 24 hour clock (military time) is disabled.
• AM/PM is enabled.
• Display date and time at power up is enabled.
You can change any of these settings as shown below.
Prompt
What You Do
FORMAT?
Enter 80 and press
.
PASSWORD
Press
Press
.
DATE: MM/DD/YY
to clear the current
style. Now use the following
alphanumeric codes to enter the
new numeric date style. Press
(Maximum of 16 characters.)
.
22 = M (month digits)
13 = D (day digits)
34 = Y (year digits)
40 = / (slash) -- optional
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4. Special Operating Features
Reminder....
To begin and end alphanumeric mode, you
must press
.
Example: Enter DDMMYY and
press to print 240191.
If you want an alphanumeric style,
see "Date Format Samples" and use
the codes provided on the supply
cover.
TIME: HH:MM ****
Press
to clear the current
style. Now use the following
alphanumeric codes to enter the
new style. Press
.
17 = H (hours)
22 = M (minutes)
28 = S (seconds)
48 = : (colon) -- optional
Reminder....
To begin and end alphanumeric mode, you
must press
.
Example: Enter HHMMSS and
press
Press
for 121436.
24 HOUR? DISABLE
to enable military time
style, or press
prompt.
to skip to the next
When the 24 hour clock (military time) is enabled, the
/PM feature is automatically disabled.
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Operator’s Handbook
AM/PM? ENABLE
Press
or press
prompt.
to disable AM/PM
to display the next
DISP ON PWRUP?
E
Press
to disable display of date
and time at power up and press
...or...
,
press
to keep unchanged.
You’ll return to the FORMAT? prompt.
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4. Special Operating Features
Date Format Samples
The date samples below use Thursday, January 24, 1991.
Date Style
Displays
MMDDYY or
MM/DD/YY
012491 or 01/24/91
DDMMYY or
DD/MM/YY
240191 or 24/01/91
912401 or 91/24/01
YYDDMM or
YY/DD/MM
1
Alphanumeric Dates ...
MAA. DD, YYYY
JAN. 24, 1991
WA MAA DD YYYY
TH JAN 24 1991
Time Format Samples
These time samples use 1:30 PM.
Time Style
Displays
HHMMSS or
HH:MM:SS
133026 or 13:30:26
(When military time is enabled.)
013026 or 01:30:26PM
(When AM/PM is enabled.)
HHMMSS or
HH:MM:SS
013026 PM or 01:30:26 PM
(When AM/PM is enabled.)
__________________
1
The letters M, D, Y, H, S, W and A are reserved letters. To
spell out month, use M followed by A for each letter you want
to display. To display day of week use W followed by A for
each letter you want to display.
= blank space (use
to produce spaces)
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Operator’s Handbook
Displaying the Revision Level
This feature lets you see the revision level of your software.
The first screen shows the kernel revision level; the second
screen shows the date and time the software was updated. If
you call Monarch Service with a problem, give them the
information from both screens.
Follow these steps to display the revision level.
Prompt
What You Do
FORMAT?
Enter 85 and press
.
M6021 100712
This example shows that you have a
100712 kernel of 6021. Press
see the next screen.
to
5/29/91 12:02:
This screen shows the date and
time the software was updated.
Press
to see the custom ROM
number assigned to your format set.
CUST #100000000
Press
to exit this function. You’ll
return to the FORMAT? prompt.
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4. Special Operating Features
Sequential Count Multiples
This feature is used for formats that include sequential count
fields, and generates multiple labels before
increasing/decreasing the count. For example, if you enable
Format 86 to print multiples of 5, five labels will print before the
sequential count increases or decreases.
To enable sequential count multiples...
Prompt
What You Do
FORMAT?
Enter 86 and press
.
PASSWORD
Press
.
MULT-DISABLE
To enable the sequential count
multiples, enter 2.
MULT-ENABLE
Press
.
MULTIPLE?0 - 24
Enter a number from 0 - 24 for the
number of multiples you want to
print. Press
. You’ll return to the
FORMAT? prompt.
To disable sequential count multiples...
Prompt
What You Do
FORMAT?
Enter 86 and press
.
PASSWORD
Press
.
MULT-ENABLE
Press 1 to disable sequential count
multiples. Press . You’ll return
to the FORMAT? prompt.
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Operator’s Handbook
Online Interface
This feature lets you set your printer in receiving mode if you
decide to download more formats and label data records. The
printer is ready to receive records when you see the WAITING
prompt.
Reminder...
Connect the printer to the host system with a
cable interface. See Chapter 7, "Specification
and Accessories" for more information.
Prompt
What You Do
FORMAT?
Enter 90 and press
.
WAITING
Send records from the host system.
See "Receiving Records" for procedures about receiving format
and label data record.
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4. Special Operating Features
Currency Selection
This function lets you select a currency format for price fields or
information fields.
Prompt
What You Do
FORMAT?
Enter 91 and press
.
CURRENCY?
Enter 1-12, then press
. Return
to the FORMAT? prompt. Currency
options are:
1 = DOLLAR
2 = DEUTCHMARK
3 = POUND
4 = KRONA
5 = FRANC
6 = MARKA
7 = SCHILLING
8 = LIRA
9 = PESETA
10 = NO SYMBOL (3 digits
after decimal)
11 = YEN
12 = NO SYMBOL (2 digits
after decimal)
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Operator’s Handbook
Creating a Check Digit Routine
The printer lets you design your own check digit routine. You
must define the check digit routine before entering a format that
requires a customer check digit.
Prompt
What You Do
FORMAT?
Enter 93 and press
.
PASSWORD
RECORD #?
Press
.
Enter 1-10 for the record number of
the check digit routine. Press
.
MODULUS 2-11?
Enter any value 2-11 for the
modulus number, press
.
Example:
To select modulus 3,
enter 3 and press
.
DIGITS 2-15?
Enter any value 2-15 for the number
of data characters in the field,
excluding the check digit. Press
.
Example:
For a 5-digit code, enter
5 and press
.
METHOD?
Select 1 for sum of digits ...or...
select 2 for sum of products.
METHOD? S. DIGIT
Press 1 and the
.
38
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4. Special Operating Features
Prompt
What You Do
Enter values 0-9 for the multiplier.
ENTER WEIGHTS**
Press
.
Example:
Enter 13131 and
press
.
To exit, press
when you see the RECORD #? prompt.
This saves your check digit routine and displays the FORMAT?
prompt.
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Operator’s Handbook
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5. Care and Maintenance
This chapter contains:
• Clearing the Supply and Backing Paper Tracks
• Checking the Label Chute for Stuck Labels
(when using label supplies only)
• Cleaning the Print Head and Platen Roller
Clearing the Supply and Backing Paper Tracks
1. Push the power switch off.
2. Squeeze the tabs (Figure 8) on the dust cover and rotate it
open until it locks.
3. Remove the roll of supply.
Dust
Cover
Tabs
Supply Holder
Side Tabs
Power
Switch
Figure 8
4. Squeeze the side tabs on the supply holder and rotate it
open.
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Operator’s Handbook
5. Check the supply and backing paper tracks (Figure 9).
e motor may be hot.
• If the backing paper is wadded, tear the backing paper.
Carefully pull the wadded paper out through the front of
the printer. Remove any labels stuck in the track.
Reload the supplies.
• If the backing paper is free, lift it and remove any labels
stuck in the track.
Label Track
Backing Paper
Track
Figure 9
6. Close the supply holder and squeeze the side tabs to
secure it.
42
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5. Care and Maintenance
Checking the Label Chute for Stuck Labels
Hold the printer in an upright position. Slide the latch buttons
(Figure 10) on each side of the printer to the rear with one
quick release action. The platen carrier will partially open.
1. Slide the buttons to the rear again, the platen carrier will
open completely.
2. Remove any stuck labels.
Platen
Carrier
Label
Chute
Latch
Buttons
Figure 10
3. Press both sides of the platen carrier closed.
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Operator’s Handbook
Cleaning the Print Head and Platen Roller
Clean the print head :
After 7-10 rolls of standard supplies.
✓ In high temperature or humid conditions.
✓ When you see voids in the print (Figure 11).
In excessively dirty environments or with heavy usage, clean
the print head and supply holder more often.
VOIDS
CORRECT PRINT
Figure 11
Monarch recommends using the Pathfinder 6076™ Cleaning
Kit and reading the instructions before cleaning.
1. Remove the roll of supplies. Check the supply holder for
adhesive buildup, and clean with isopropyl alcohol.
2. Slide both latch buttons (Figure 12) to the rear twice and
release them to completely open the platen carrier.
CAUTION
DO NOT use sharp objects to remove adhesive or label
particles from the green print head area. This may damage
the print head and void your warranty.
3. Check the platen roller and carefully remove any stuck
labels or adhesive buildup.
44
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5. Care and Maintenance
CAUTION
Use isopropyl alcohol only on the interior areas, never on
the exterior parts of the printer. DO NOT use silicon to
clean or lubricate.
4. Lightly moisten a soft cloth with alcohol.
5. Clean the print head area (Figure 12) of all adhesive and
label particles.
6. Also clean the platen roller and other surfaces that are
shown. Special instructions are included in the 6076
Cleaning Kit.
Platen Carrier
Platen
Roller
Print
Head
Label
Chute
Latch
Button
Figure 12
7. Press both sides of the platen carrier closed.
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Operator’s Handbook
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6. Messages and Troubleshooting
This section contains both informative and error type messages.
If you cannot fix a problem, please contact Monarch Service.
Messages
To clear a message from the screen, press
.
Message
Corrective Action
COMM ERROR
Hold down the
WAITING or FORMAT?.
key until you see
The transmission of data
was not successful. Check
communication parameters set in
the host system and the printer.
Incorrect syntax in the
format structure.
DATA ERROR
Transmission of label record
not successful.
COUNT EXPIRED
The printer has reached the end
count for sequential counting. Press
to continue printing. Refer to
Chapter 3, "Printing a Label" for
more information.
END COUNT?
This prompt asks for the ending
number of count. For information
about sequential counting see
Chapter 3, "Printing a Label".
FORMAT UNDEFINED
The format number you selected is
not in memory. Retry, making sure
the label data contains the correct
format number.
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Operator’s Handbook
Messages (continued)
Message
Corrective Action
OVERHEAT
(when the power is first
turned on)
Ensure that you are operating or
storing the printer within the
recommended temperature listed
in the specifications.
Contact Monarch Service.
OVERHEATED-WAIT
(while printing labels)
Let the printer cool for a few
seconds. You don’t have to turn the
printer off. When the printer is cool,
the display shows PRINTED. You
may begin printing.
If the message still appears.
Contact Monarch Service.
PAPER JAM
Press
to clear the message.
Check the label and backing paper
tracks per the maintenance
instructions.
Reload the supplies if necessary.
The label size set in the format does
not match the supply you have
loaded. Load the correct supply.
RECHARGE
Turn the power off and replace the
handle with a fully
charged handle.
Recharge the used handle.
Contact Monarch Service.
SERVICE REQUIRED
STRIP LENGTH?
For offline printing models. Refer to
the Offline Features.
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6. Messages and Troubleshooting
Error Messages
1. When you see one of the messages listed below, make
note of the message.
ERROR - FFD8
ERROR - FFE0
ERROR - FFEA
ERROR - FFF0
ERROR - FFF6
ERROR - FFFC
ERROR - FFDA
ERROR - FFE8
ERROR - FFEC
ERROR - FFF2
ERROR - FFF8
ERROR - FFDC
ERROR - FFE2
ERROR - FFEE
ERROR - FFF4
ERROR - FFFA
2. Turn the power off, then on. If the problem has not
cleared, call Monarch Service.
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Operator’s Handbook
Troubleshooting
If you cannot fix a problem, please contact Monarch Service.
Problem
Corrective Action
No print on the supply.
Make sure both sides of the platen
carrier are closed.
Make sure the supplies are loaded
correctly.
There may be an error in the format.
Check with the programming
specialist.
Bad print or partial
print on supply.
Make sure the supplies are loaded
correctly.
Check the supplies for damage or
defects.
Reload new supplies if necessary.
Check platen roller for stuck labels
per maintenance instructions.
Clean the print head.
Turn the power off and switch to a
fully charged handle.
Make sure both sides of the platen
carrier are closed.
There may be an error in the format.
Check with the programming
specialist.
Printer prints on part of the
supply, and fails to respond
to the keyboard or trigger.
RECHARGE does not
Turn the power off and switch to a
fully charged handle.
Make sure the labels are loaded
correctly.
appear in the display.
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6. Messages and Troubleshooting
Problem
Corrective Action
Printer fails to respond to
the keyboard, during data
entry. RECHARGE does
not appear in the display.
Turn the power off and switch to a
fully charged handle.
Handle does not hold a
charge, or the handle
doesn’t fully charge when
recharged.
Generally, switch handles only when
you see RECHARGE, or when there
is no charge in the battery.
Call Monarch Sales and Service.
Printer will not feed.
Turn the power off and switch to a
fully charged handle.
Make sure the platen cover is
completely closed.
Check for correct supply stock that
is black marked.
Reload the supplies.
Check the label and backing paper
tracks per instructions.
Slow or sluggish supply
feeding.
Make sure the supplies are loaded
correctly.
Check the label and backing paper
tracks per instructions.
Handle won’t charge.
Make sure the handle is connected
correctly.
Make sure the charger is plugged
into a live outlet.
Clean the printer per instructions.
Make sure the power switch is on.
No display.
Turn the power off and switch to a
fully charged handle.
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Problem
Corrective Action
Printer will not print.
Turn the power off and switch to a
fully charged handle.
Make sure the supplies are loaded
correctly.
Print has voids or is too
light.
Make sure the supplies are loaded
correctly.
Make sure both sides of the platen
carrier are closed.
Turn the power off and switch to a
fully charged handle.
Clean the print head per
maintenance instructions.
Lock up occurs when you
enter FORMAT 100-109
Press
to clear the display.
Re-enter the correct format number.
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7. Specifications and Accessories
Specifications
Weight:
1.98 lbs. (.89 kg)
Storage and
Operating
Limits:
40˚F to 104˚F
(4˚C to 43˚C)
Battery Power: 12 volt; charging takes approximately 8 hours,
1 power module (handle) with a wall charger.
- 6090 Charger takes approx. 5 hours.
- 6094 Charger takes approx. 1 1/2 hours.
Printing:
Display:
Memory:
Thermal direct with thermally coated paper
(no ink or ribbon required)
16-character (one line) alphanumeric
liquid crystal display
3.6 volt lithium battery maintains memory
Accessories
• 6010 Table Top Accessory
• 6090 Eight Station Charger
• 6094 Four Station Charger
• 6092-04 Wall Charger
• 6095-02 AC Adaptor
• 6096 Cable Interface
• PHOL-01 Holster
• TC6021FMKT Format Reference/Programmer’s Manual
For more information about these products, call your Monarch
Sales Representative.
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Operator’s Handbook
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Index
A
C
Accessories 53
Alphanumeric 13
Alphanumeric mode 13
Charging
battery 4, 6
Check digits
creating a routine 38
Format 93 38
password 38
B
Cleaning
Backing paper
clearing 41
Battery
platen roller 44
printhead 44
Clearing backing paper 41
Clearing supplies 41
Communication Parameters
baud rate 26
NiCad 4
Battery charge
factors affecting 5
Battery handle 4 - 5, 7
charging 4, 6
charging time 4
loading 7
low 5
removing 7
Baud Rate
control characters 26
parity 26
setting 26
XON/XOFF 26
Control characters
communication parameters 26
Count expired 21
Currency selection
Format 91 37
communication parameters 26
password 37
Cursor 13
Index-1
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Operator’s Handbook
D
K
L
Date 27
Keypad 14
disable 29
enable 29
password 27
sample 33
Label data records
receiving 19
Labels
setting 27
style 30
Defaults
loading 8
special operating features 25
removing 12
stuck 43
Display 13
Duplicate formats 20
M
E
Maintenance 39
Messages 47
Error messages 20, 49
F
O
Format 85
revision level 34
Format 86
Online Printing 18
Overview 1
sequential count
multiples 22, 35
Format 90
receiving records 36
Format 91
currency selection 37
Format 93
check digits 38
Format records
receiving 19
Function Keys
using 15
P
Parity
communication parameters 26
Password
check digits 38
currency selection 37
date and time 27
sequential count multiples 35
Passwords
special operating features 25
Platen roller
cleaning 44
Printhead
H
cleaning 44
Handle
Printing 18
loading 7
removing 7
Helpful Reminders 24
Index-2
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Index
R
X
Receiving records 18
Format 90 36
formats 19
XON/XOFF
communication parameters 26
label data 19
Revision Level
display 34
Format 85 34
S
Sample
date and time 33
Sequential count multiples
Format 86 22, 35
password 35
Sequential counting 21
Special Operating Features 25
defaults 25
passwords 25
Specifications 53
Stuck labels 43
Style
date and time 30
Supplies
loading 8
removing 12
Supply
clearing 41
T
Time 27
disable 29
enable 29
password 27
sample 33
setting 27
style 30
Troubleshooting 47, 50
Index-3
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Operator’s Handbook
Index-4
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For supplies, service, or assistance call:
TOLL FREE:
1-800-543-6650 (Sales)
1-800-231-7700 (Service)
1-800-332-8326 (Technical Support)
1-800-263-4650 (In Canada)
Printed in U.S.A.
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