5 & 7.5 HP
Direct Drive Cyclonic
Dust Collectors
Owner’s Manual
Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, N.Y. 13204
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I. System Start-Up Information
1. Read the installation and maintenance instructions as well as the recommended
safety practices in this manual.
2. Install Ductwork completely:
A.) Seal ductwork with silicone sealant or duct tape.
B.) Have Dust Bin in place and sealed before running Dust Collector.
3. Wire Fan / Blower according to wire diagram on pg. 11 in this owner’s manual.
4. Have a licensed electrician check current draw on motor with all gates open. Current
draw should not exceed maximum motor amperage. (OAS is not responsible for
destroyed motors.)
Caution
The Direct Drive Fan / Blower makes the system top heavy!
Use extreme care when setting the unit up!
Warning
Do not operate Fan / Blower unless Cyclone and Dust Bin
are in place. Motor will over heat!
Warning
Check amperage draw during operation with all blast gates
open. Make certain amperage is not outside operating limit
indicated on motor plate!
Warning
If amperage is too high - shut down immediately!
(See troubleshooting section.)
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5 - 7.5 HP Direct Drive Owner’s Manual
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II. 5 & 7.5hp Direct Drive Configurations
1. No Filter - Vent Outside -
1. No Filter
Caution:
If exhaust air is vented outside you must provide make up / return air.
Fluegases (carbon monoxide) can be drawninto theshop from furnaces,
water heaters or other appliances.
Plenum Assembly
Pleated
Cartridge
Filters
2. External
Cartridge
Filters
Plenum Assembly
Removable
Dust Containers
Removable
Chip / Dust
Bin
Tube
Filters
3. External
Tube
Filter
5 Gal. Buckets - Collects fine dust
3
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5 - 7.5 HP Direct Drive Owner’s Manual
O.A.S. 2002
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III. General Specifications & Fan Performance Curves
Physical and Electrical Data for 5 and 7.5hp Direct Drive Systems.
System Performance
5hp 1220 max cfm - 2250 cfm w/ typical ductwork
Dust Bin
55 Gal. Steel Drums
7.5hp 2900 max cfm - 2500 cfm w/ typical ductwork
Large dust bins available
System Dimensions
Height w/ 55 Gal. Drum: 132”
Options
Angle iron stand for free-standing unit
Footprint: 8.5’ x 3’
Silencers available
Fan Wheel diameter: 16” Air Foil design
Cyclone Inlet: 10”
Magnetic Motor Starters
5hp Fan Performance Curve
Integral Fan Blower - 5hp
TEFC 60 Hz Motor - Single Phase
Insulation Class: F4
Voltage: 230
Amperage: 19.8
Made in U.S.A.
5hp System - 2000 CFM @ 8” Static Pressure
4000
3500
3350
2875
3000
2500
2000
2400
2025
Integral Fan Blower - 7.5hp
TEFC 60 Hz Motor - Three Phase
Insulation Class: F4
1725
1400
CFM 1500
1000
1100
760
Voltage: 208 - 230 / 460
Amperage: 19.6 - 18.4 / 9.2
Made in U.S.A.
500
0
0
2
4
6
8
10
12
14
16
18
Static Pressure (In-H2O)
Tube Filter Bags
- Fan Curve
Standard: 8 Tube Filters - 5hp, 10 Tube Filters - 7.5hp
Needle felted polyester filter media BIA ZHI / 487 test -
Rated G
Captures 99% of test material over 20 microns
Captures 99.5% of test material between 0.2 - 2.0 microns
@ 11 fpm face velocity
7.5hp Fan Performance Curve
7.5hp System - 2700 CFM @ 8” Static Pressure
4000
3500
3500
3100
2725
3000
2500
2000
1500
1000
500
0
2440
2100
External Cartridge Filters (2)
2 Pleated Cartridges - 260 sq. ft.
Spun Bonded polyester BIA ZH1 / 487 test - Rated C
Captures 99.99% of test material over 20 microns
Captures99.9% of test material between 0.2 -2.0 microns
@ 11fpm
1875
1590
CFM
0
2
4
6
8
10
12
14
16
18
Static Pressure (In-H2O)
- Fan Curve
4
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IV. Dimensions
1.5”
14 1/2”
7 3/4”
Top View
32 1/8”
30”
O.D. of
Mounting
Ring
Bolt
Holes
30 3/8”
62”
105”
39 1/4”
122.125”
w/ 55 gal.
steel drum
73 1/8”
102”
131”
w/ 55 gal.
steel drum
69.875”
43”
Note: Overall height dimensions are w/ 55 gal. drum.
24 1/4”
36”
1.5”
12”
1.25”
Flange
116 1/8”
122 1/8”
- with 8’ Bags
7.64”
I.D.
10.031”
I.D.
12”
Tube Filters - Height for 8’bags. Other heights available.
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V. Angle Iron Stand
Cross Brace for
Cyclone Angle Ring
to sit on
1. Choose the system orientation, plenum can be on the right or the left of the cyclone.
Bolt together the stand using the cross bars and 3/8” x 1” bolts. Note: the cross bar on
the cyclone stand goes in the back so that the dust bin can slide out.
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1.
VI. Assembly Instructions
Fan / Blower
Air Inlet
Fan / Blower is shipped strapped to Cyclone Barrel. It is NOT
attached to the unit. You must bolt them together. Follow the
instructions below.
Air
1. Orient the blower housing to match the stand
configuration and the desired angle for the cyclone inlet.
Bolt the fan / blower to the cyclone barrel using the
hardware taped on the motor.
Bolts are already welded on Fan/Blower unit. Put a bead
of silicone around top hole in cyclone barrel, then put
bolts through holes in barrel. Put flat washer on bolt.
then lock washer, then hex nut.
Outlet
Silicone
Bead
Cyclone
Barrel
Cyclone Inlet and Fan / Blower are independent.
Filters can be to the right or left of the unit.
2.
16 ea. 3/8” Flat Washers, Lock Washers and Hex Nuts
2. Bolt the fan housing and cyclone barrel to the cyclone
cone using hardware taped to cyclone barrel. Note: the
fan / blower and the cyclone barrel are very heavy. The
system will be top heavy. One method is to lay the stand
down, then bolt the cyclone with the fan / blower to the
stand. The iron ring will be on top of the cross bars of
the stand. Put bead of silicone around inside edge of
flange on the cyclone cone. Then put bolt through flat
washer, then bolt through holes in both flanges, thenput
lock washer on bolt, then attach hex nut.
Cyclone
Barrel
Silicone
Bead
Bolt
Flat Washer
Cyclone
Cone
16 ea. 3/8” Flat Washers,
Lock Washers, Hex Nuts
and 3/8 x 1” Bolts
Flange
Lock Washer
Hex Nut
Outlet
3.
Plenum
3. Tip the fan housing and cone upright. The system is
very top heavy. Place plenum on top of the plenum
stand.
Stand
4. Bolt the plenum to the fan housing outlet (rectangular).
Clamp the cartridges to the plenum. Clamp the dust
bins to the bottom of the cartridge filters.
Cartridge
Filters
Dust Bins
Continued on next page.
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VI. Assembly Instructions (Cont.)
4.
5. Attach flex hose to bottom of collector and to lid of
dust bin. Securely fasten hose clamps. There must be
an air tight seal between the collector and dust bin.
Collector
6. Make sure the dust bin lid sits securely and the rubber
gasket on the bin lid is in place on the barrel. Maintain
an air tight seal between cyclone and dust bin to prevent
motor from overloading.
Hose Clamp
Flex Hose
Hose Clamp
IMPORTANT:
Do not operate the collector until the dust bin is in place and
the connector is air tight or motor damage could result!
Stay clear of fan exhaust while collector is operating.
Dust Bin
7. Attach the ductwork from the woodworking machines to the inlet of the collector.
8. On external filter models, attach the Plenum Assembly or connect to your own plenum box.
9. Attach feet of Angle Iron Stand to floor.
Note: Assembly with Tube Filters - Note plenum height requirements of Tube Filters - 6’ tubes - 8’ plenum / 8’ tubes -
10’ plenum / 10’ tubes - 12’ plenum. Adjust system height accordingly.
VII. Fan / Blower Maintenance
A high pressure blower requires a certain amount of resistance which will prevent motor
over amperage.
Make sure power source matches wire voltage configurations.
Check set screw and key in fan wheel, make sure fan wheel is secure. Fan blower should
not vibrate.
1. Electrical - Failure to follow instructions and safe electrical procedures could result in serious injury or death.
Disconnect all power and discharge all capacitors before servicing. Install and ground per local and national
codes. Consult a licensed electrician with questions or if repairs are required.
Electrical Connections -
A.) All wiring, fusing, and grounding must comply with National Electrical Codes and local codes.
B.) To determine proper rotation and voltage connections, refer to the Wire Diagram of this manual.
C.) Use the proper size of line current protection and motor controls as required by the National Electrical Code
and local codes. Recommended use is 125% of full load amps as shown on the nameplate for motors with
40 degrees Celsius ambient and a service factor over 1.0. Recommended use is 115% of full load amps as
shown on the nameplate for all other motors. Do not use protection with larger capacities than recommended.
Three phase motors must have all three phases protected.
2. Cleanliness - Keep both the interior and exterior of the motor free from dirt, water, oil, and grease.
3. Safety - Motors should be installed, protected and fused in accordance with latest issue of National Electrical
Code, NEMA Standard Publication No. MG 2 and local codes. Rotating parts such aspulleys, coupling, external
fans, and unusual shaft extensions should be permanently guarded. Keep hands and clothing away from
moving parts. Electrical repairs should be made by trained, qualified personnel only.
4. Service - Notice - If lubrication instructions are shown on the motor nameplate, they will supercede this
general instruction.
Warning: Rotating Fan Blades. Keep Objects Clear of Inlet and Outlet.
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VIII. External Filter Bag Assembly
Plenum Box
22 gauge galv.
OAS Galvanized Plenum Box
1. Connect the plenum to the fan / blower outlet with
the bolts provided. Band clamp tube filters to the
Ring Thimbles on the bottom of the plenum and to
the tops of the 5 gal. buckets.
(Check mounting height - Match to bag heights)
Build your own plenum
Ring Thimble
Part # - FAZ000000
Plenum box can be constructed of plywood or metal.
Oneida Air Systems sells 22 gauge galv. plenum boxes.
The filter medium is a 16 ounce polyester felt which has
been singed inside to help release caked dust.
For the tube style filters, a 12” dia. ring thimble (Part #
FAZ000000) is needed for each filter. The plenum box and
the ring thimbles are suspended above the floor at a height
that will allow for a 5 gallon plastic bucket and tube filter to
fit properly underneath.
Hose Clamps
Part # - ACB120000
A well sealed plywood box will make a good plenum for
air distribution through the tube filters. Use plywood for the
plenums. Cut 12” dia. holes in the bottom of the box (spaced
2 - 3” apart), so that the ring thimbles fit snugly. The rings
should not be able to slide through the holes. Bend Ring
Thimble tabs then apply duct sealant or caulk around the
edge of the ring thimble. Use sheet metal screwsto secure.
Be sure to remove any sharp edges from the bucket or
ring thimble that may abrade the filter. Slide the filter over
the thimble past the raised bead. Secure with a band clamp.
Slide the bottom of the filter over a five gallon plastic bucket.
Secure with a band clamp or strong bungee (shock cord).
Be sure filter is not loose or moving around when the system
is on. This could lead to wear on the filter.
Tube Filters
16oz. Needle Felted Polyester
1 Micron Filtration
6’ long - Part # FTS060000
8’ long - Part # FTS080000*
10’ long - Part # FTS100000
*Note: Also available with zipper
bottoms for 9’ ceilings.
With the use of a cyclone pre-separator, the buckets will
not need emptying very often, but do need to be checked
occasionally. Simply lift the bucket, the weight will indicate
how full the bucket has become.
Note: Plenum hole configuration varies. The number of
holes matches the number of filters.
2”
12”
12”
12”
Hose Clamps
Part # - ACB120000
Air
Inlet
2”
5 gallon buckets 12” high (Not supplied with
system). Can be purchased, Part No.
SDS050000 orrecycled joint compound buckets
or food storage containers can be used.
Plenum box height - 12” min. Use 3/8” or thicker plywood.
Seal plenum box with silicone.
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IX. Filter Maintenance
External Filter Cartridge Cleaning Intervals
Do not
remove fabric
straps around
pleated
When unit is turned off, use compressed air to blow dust off from
exterior of filter. Hold nozzle at least 8” away from filter pleats*.
Do not remove bottom dust pan before or during the blow-off
process! Let dust settle into dust pan. Unclip and dump out dust.
Filter removal is not required. You can also run your fingers
around the filter pleats to knock material down.
cartridge.
* WARNING: A close, direct blast with the compressed air nozzle
too close to filter, may damage filter media. Always wear safety
glasses while blowing off filter.
External Filter Bags
Tap or gently shake filter periodically and let dust settle into the
5 gal. buckets. Lift buckets to determine how full buckets are.
Empty dust from buckets.
Caution: Fine dust collected in filter is hazardous
to your health! Do not breathe!
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IX. Single and Three Phase Wire Diagram
Use wiring diagram on motor plate if different from below.
Wiring should always be done by a licensed electrician!
- Electrically insulate all connections.
- For counter-clockwise rotation, looking from top of motor down.
5hp Single Phase
Leeson Motor / 230v / 19.8 amps / TEFC / C Face / 3500 rpm
P1
Power Line 1*
Top View
T1
T8
Tie together and insulate with
a wire nut (do NOT connect to
any house wiring)
Outlet
T4
T5
Power Line 2*
* Power Line 1 and 2 are interchangeable
Inlet
7.5hp Three Phase
Leeson Motor / 208 - 230/460v / 19.6 - 18.4/9.2 amps / TEFC / C Face
/ 3480 rpm
208 / 230 Volts
460 Volts
L1
L2
L3
T1 & T7
T2 & T8
T3 & T9
L1
L2
L3
T1
T2
T3
Motor
Wire
Box
Tie together
Tie together
Tie together
T4
T5
T6
T7 & T4
T8 & T5
T9 & T6
Tie together
Green
Chassis
Screw
To Line to reverse rotation interchange any two line leads
Ground: Connect house ground
wire to green chassis screw in
motor wire housing box.
Check rotation after wiring.
Wire for counter-clockwise rotation.
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X. Accessories
Bindicator - Provides level sensing for dry bulk solids. The
Bindicator operates by using a 1 rpm synchronous motor to
rotate a paddle.
When paddle rotation is impeded by material surrounding it,
the motor is de-energized and triggers a SPDT snap switch.
The snap switch can be used in conjunction with a motor
starter to turn equipment off or provide alarm functions.
Magnetic Motor Starters - The 5 and 7.5hp direct drive dust
collectors do not come wired or with an on/off switch. Because
of the voltage and amperage requirements of the system, an
industrial switch must be used.
OAS offers Square “D” Full Voltage Non-Reversing across
the Line Starters, Nema Type 1 Enclosure with Start/Stop in
cover, and class 10 overload. Industrial switches can also be
purchased through your local electrician. Due to varying
electrical codes, OAS cannot specify exact wiring requirements.
When wiring the collector you should always hire a licensed
electrician.
Dust Bin Options - (Must Order Custom Mounting Stand.)
1. Multiple Drums -
Custom order the System Mounting Stand for multiple drums
or hoppers. Stand widths will vary depending on dust container.
2. Hoppers -
Large capacity hoppers from .5 cu. yd. to 3 cu. yd.
3/16” reinforcing angle for added support - 3/16” plate body is
100% continuously MIG welded on inside - 3/8” rear cross brace
angle (not 3/16”) - three 3” base channel - All angles are structural
not formed.
3. Air Locks -
Rotary air locks provide an alternative to an air tight dust bin
for larger volume capacity and less maintenance.
Example - A 10” air lock will drop 1.85 cu. ft. / rev. of material.
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XII. Troubleshooting
Motor Overheating
The motor’s internal circuit breaker will trip if the motor is overheating.
Caused By:
Air leaks between the collector and dust bin
- The lid of the dust bin and the cyclone must be in place and sealed when operating the dust collector.
- Make sure flex hose is not torn and the hose clamps are tight.
- Check drum lid; cover should have a foam seal and be well seated.
- Check for holes or leaks in the dust bin barrel.
Motor not properly wired. Check wire connections.
- Check motor rotation - See wire diagram
Check breaker box. Make sure power supply is 110V if wiring 110V or 220V if wiring for 220V.
Poor Dust Pick-Up at Woodworking Machines
Caused By:
Check length of duct runs and duct diameters compared to ductwork design guideline.
Make sure all ductwork is sealed. Large air losses will occur even through small cracks in the
ductwork. Use silicone, duct tape or duct mastic compound as a sealant.
Check for air leaks between collector and dust bin.
Close all unused blast gates at your woodworking machines.
Examine hood design for weaknesses according to the ductwork guide.
Check for a restricted pipe, too small a hood port or too small a branch line. See branch line
diameter chart in ductwork guide.
Be sure that your filters are clean. See filter cleaning directions.
Filter Clogging
Caused By:
Large chips clogging the filter
- Check for a leak in the dust bin, flex coupling or lid. Check for split or torn flex coupling. (See
also: Motor Overheating Section above)
- Make sure dust bin has not over filled. Dust bin should be emptied before the dust reaches
top of the container.
- Interruption of air flow, such as vacuuming chips with a flex hose connection, will increase
filter maintenance.
- Minimum 4” diameter pick up at tool location. Less than 4” will restrict air flow into collector and
will increase filter maintenance.
Note: If you continue to experience difficulty with your collector call Oneida Air Systems at
1-800-732-4065 for assistance.
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Read Before Installing and Operating
XIII. Fire Hazards -
Oneida Collectors are designed for WOOD DUST only!!
Wood shaping and cutting processes generate wood chips, shavings, and dust. These materials are considered
combustible. Air borne wood dust below 420 microns in size (.017 of an inch) in certain concentration ranges when
ignited can deflagrate (burn quickly).
An ignition source such as a spark, or ember, can ignite a dust mixture resulting in an expanding flame front, which
can cause an explosion if tightly contained. A disturbance that raises a cloud of accumulated fine dust can raise additional
dust clouds, which can cause a series of explosions that can level an entire building. Until this type of fire has been
witnessed, it is difficult to believe the devastation. This type of fire is rare but worth safeguarding against.
The best way to avoid a wood shop fire is to keep the shop clean. A shop ankle deep in dust with layers of fine dust
everywhere is an accident waiting to happen. A good dust collection system reduces overall fire hazards but also adds
new concerns. A fire hazard is still present. Combustible material is now in the dust collector and storage container.
The following points are worth heeding:
It is the buyer’s responsibility to follow all applicable federal, state, local, OSHA, NFPA, or authorities having
jurisdiction codes and regulations when installing and operating this dust collector.
Fire Marshalls may want the unit located outside of the building. If the collector is located inside the facility,
controls such as spark detection, suppression, or explosion venting may be required.
Most local jurisdictions consult or adopt NFPA ( National Fire Protection Agency) codes. However, other codes
may apply. Local codes may vary from jurisdiction to jurisdiction.
NFPA 664 Code book, “Standard for the Prevention of Fires and Explosions in Wood Processing and Woodworking
Facilities”, applies to woodworking operations that occupy areas of more than 5,000 sq. ft. or to areas where
dust producing equipment requires an aggregate dust collection flow rate of more than 1500 cfm (Cubic Feet
per Minute). This exempts some small operators from the NFPA code 664, but other codes may apply in your
jurisdiction. Consult your local Fire Marshall for help. Additional information can be found in NFPA Code Book
664.
The customer assumes the responsibility for contacting their insurance underwriter with regard to specific
application requirements of explosion venting or if additional fire protection and safety equipment may be
required.
Do not use this product to collect other types of dust or flammable vapors.
Fire or explosion may occur!
Never collect sparks from a bench grinder into a wood dust collector.
Never introduce sparks or sources of ignition into the dust collector.
Personnel should keep at least 20 feet away from unit.
Check dust bin frequently and before leaving the shop for smoldering material.
Keep portable Fire Extinguishers handy.
The ABC type (dry chemical) is generally a good choice for small wood shops.
Additional information on portable extinguishers can be found in NFPA 10 (Standard for Portable Fire Extinguishers).
Be especially careful with sanding units. They can produce concentrations of dust in the combustible range. Make
certain enough air volume is at the suction point to capture all the particulate generated.
This high air volume will dilute the mixture below the lower limit of flammability. Be careful not to generate sparks into
the sanding dust.
Empty dust bin and clean filter often, especially when sanding.
Don’t overload woodworking equipment, especially sanders. Excessive frictional heat can spontaneously ignite dust.
Sparks can be generated in several ways:
High-speed sanders and abrasive planers may strike foreign material
Saws and edgers may strike foreign material and create a red hot metal fragment.
Knots in hardwood can create frictional sparks.
Tramp metal when drawn into the collector can spark against ductwork.
Check wood stock for old nails and screws which can create red hot metal fragments.
Avoid using excessively large wood waste storage bins.
Always check storage bins for smoldering material before leaving for the day.
Electrically ground all equipment and ducting. Static sparks can ignite wood dust. (Avoid using PVC drainpipe)
Don’t allow accumulation of layers of fine dust on horizontal surfaces. (Especially overhead lights, electrical boxes,
and fuse panels which can ignite dust)
14
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XIII. Terms and Conditions
Checking in Order
Please look over the shipped order very carefully in the presence of the delivery person for damage or
incomplete shipment before signing the delivery receipt. Please note any tears or irregularities in shipping
packaging, however slight, on the shipping delivery receipt. Thiscould be an indication of extensive concealed
damage. The shipping company will not take responsibility if the damage is not noted on the delivery receipt.
In the event of shipping damage, call O.A.S. immediately so we can expedite replacements. Please check
in all parts within 3 days from receiving order. Notify O.A.S. immediately of any missing or incorrect parts.
O.A.S. does not accept any claims for damage or shortage after 3 days from date of delivery.
Limited Warranty
Oneida Air Systems warrants products it manufactures for a period of 2 years to the original purchaser from
the date of purchase. Items not manufactured by O.A.S. are limited to their own manufacturer’s warranties.
This warranty does not apply to defects due directly or indirectly to misuse, negligence, accidents, abuse,
repairs, or alterations or lack of maintenance. This is Oneida Air Systems sole written warranty and any and
all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose,
are hereby limited to the duration of this written warranty. O.A.S. does not warrant or represent that the
merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no
event shall O.A.S.’s liability under this warranty exceed the purchase price paid for the product and any legal
actions brought against Oneida Air Systems shall be tried in the State of New York, County of Onondaga.
Oneida Air Systems shall in no event be liable for death, injuries to persons or property or for incidental,
contingent, special, or consequential damages arising from the use of our product.
Oneida Air Systems does not warrant or authorize use of wood dust collectors for other purposes. This
includes wood products that are treated, coated, or otherwise altered from their natural state.
Delivery Risk of Loss
Products will be shipped to Buyer’s single destination. Title and risk of loss shall pass to the Buyer upon
delivery to such destination. Buyer pays transportation expenses. Dates of shipment are advisory and O.A.S.
will make reasonable efforts to ship on or before the date states for shipment, however, O.A.S. shall not incur
any liability for failure to ship on that date.
Returned Goods Policy
Buyer must inform O.A.S. of any shortage or damage, by so noting in writing, on the freight delivery bill prior
to signing to indicate receipt of shipment. All claims, including claims covered under the limited warranty, are
subject to inspection and investigation by O.A.S.. O.A.S. reserves the right to inspect and investigate all
returned products before Buyer’s claim is settled. All products returned for a cash refund must be unused,
resaleable and purchased within the last six months. There are no refunds on flex hose or custom made
components. There will be a 25% restocking fee applied to any returned items.
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