Napoleon Fireplaces Fire Pit GD82NT T User Manual

1
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.  
INSTALLATION AND  
OPERATION INSTRUCTIONS  
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS.  
GD82NT-T  
NATURAL GAS  
GD82PT-T  
PROPANE  
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.  
SAFETY INFORMATION  
WARNING: If the information in these  
instructions are not followed exactly, a fire  
or explosion may result causing property  
damage, personal injury or loss of life.  
- Do not store or use gasoline or other  
flammable vapors and liquids in the vicinity  
of this or any other appliance.  
- WHAT TO DO IF YOU SMELL GAS:  
Do not try to light any appliance.  
Do not touch any electrical switch; do  
not use any phone in your building.  
Immediately call your gas supplier from  
a neighbour’s phone. Follow the gas  
supplier’s instructions.  
If you cannot reach your gas supplier,  
call the fire department.  
-
Installation and service must be  
performed by a qualified installer, service  
agency or the supplier.  
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON L4M 4Y8 Canada (705)721-1212 fax(705)722-6031  
$10.00  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
3
NAPOLEON® products are manufactured under the strict Standard of the world recognized  
ISO 9001 : 2000 Quality Assurance Certificate.  
NAPOLEON® products are designed with superior components and materials, assembled by trained craftsmen who  
take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. The  
complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer,  
receives the quality product that you expect from NAPOLEON®.  
NAPOLEON® GAS FIREPLACE PRESIDENT’S LIFETIME LIMITED WARRANTY  
The following materials and workmanship in your new Napoleon® gas fireplace are warranted against defects for as long as you own the  
fireplace. This covers: combustion chamber, heat exchanger, stainless steel burner, PHAZER™ logs and embers, ceramic glass (thermal  
breakage only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum extrusion trims.  
Electrical (110V and millivolt) components and wearable parts such as the blower, gas valve, thermal switch, switches, wiring, remote control,  
ignitor, gasketing, and pilot assembly are covered and NAPOLEON® will provide replacement parts free of charge during the first year of  
the limited warranty. Light bulbs are not covered by this warranty.  
Labour related to warranty repair is covered free of charge during the first year. Repair work, however, requires the prior approval of an  
authorized company official. Labour costs to the account of NAPOLEON® are based on a predetermined rate schedule and any repair work  
must be done through an authorized NAPOLEON® dealer.  
CONDITIONS AND LIMITATIONS  
NAPOLEON® warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer)  
whose name appears on the warranty registration card filed with NAPOLEON® -- provided that the purchase was made through an authorized NAPOLEON®  
dealer and is subject to the following conditions and limitations:  
This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.  
The gas fireplace must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation  
instructions included with the product and all local and national building and fire codes.  
This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other  
manufacturers will nullify this warranty.  
This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners  
nor chipping on porcelain enamel parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the  
fireplace.  
NAPOLEON® warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first  
10 years NAPOLEON® will replace or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON® will provide replacement  
burners at 50% of the current retail price.  
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the  
product has been operated in accordance with the operation instructions and under normal conditions.  
After the first year, with respect to this President’s Limited Lifetime Warranty, NAPOLEON® may, at its discretion, fully discharge all obligations with respect  
to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).  
After the first year, NAPOLEON® will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted  
part, and such expenses are not covered by this warranty.  
Notwithstanding any provisions contained in this President’s Limited Lifetime Warranty, NAPOLEON®’S responsibility under this warranty is defined as  
above and it shall not in any event extend to any incidental, consequential or indirect damages.  
This warranty defines the obligations and liability of NAPOLEON® with respect to the NAPOLEON® gas fireplace and any other warranties expressed or  
implied with respect to this product, its components or accessories are excluded.  
NAPOLEON® neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product.  
NAPOLEON® will not be responsible for: over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills,  
mountains, inadequate vents or ventilation, excessive venting configurations, insufficient makeup air, or negative air pressures which may or may not be  
caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.  
Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component due to water, weather damage, long periods of dampness,  
condensation, damaging chemicals or cleaners will not be the responsibility of NAPOLEON®.  
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer.  
The warranty registration card must be returned within fourteen days to register the warranty.  
NAPOLEON® reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.  
ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED  
TRADEMARK OF WOLF STEEL LTD. PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4
FIGURE 1  
58"  
46"  
17 3/4  
"
37 5/8  
"
4" DIA.  
7" DIA.  
22 1/8  
"
21"  
5"  
13 7/8  
"
2"  
7
/8  
"
8 7/8  
"
14"  
24"  
28"  
28"  
Under extreme vent configurations, allow several minutes  
GENERAL INSTRUCTIONS  
(5-15) for the flame to stabilize after ignition.  
THIS GAS FIREPLACE SHOULD BE INSTALLEDAND SER-  
VICED BY A QUALIFIED INSTALLER to conform with local  
codes. Installation practices vary from region to region and it  
is important to know the specifics that apply to your area,  
for example: in Massachusetts State:  
Provide adequate ventilation and combustion air.  
Provide adequate accessibility clearance for servicing and  
operating the fireplace. Never obstruct the front opening of  
the fireplace.  
• The fireplace damper must be removed or welded in the  
open position prior to installation of a fireplace insert or  
gas log.  
Objects placed in front of the fireplace must be kept a  
minimum of 48” from the front face of the unit.  
Minimum clearance to combustible construction from  
fireplace and vent surfaces:  
• The appliance off valve must be a “T” handle gas cock.  
• The flexible connector must not be longer than 36 inches.  
• The appliance is not approved for installation in a bedroom or  
bathroom unless the unit is a direct vent sealed combustion  
product.  
• A carbon monoxide detector is required in all rooms containing  
gas fired appliances.  
fireplace framing - 0” to stand-offs (top, rear and sides)  
fireplace finishing - 4” from the sides of firebox opening  
21 3/4” to top of fireplace opening.  
vent pipe  
recessed depth  
- 2 inches*  
- 22 1/4 inches  
* The first 2 feet of outer 7 inch diameter vent pipe from the appliance  
must be wrapped in the 1” thick insulation sleeve (supplied).  
There must be a 1” air gap in addition to the insulation. Thereafter  
a 1” clearance all around the vent pipe is acceptable.  
• WARNING: This product must be installed by a licensed  
plumber or gas fitter when installed within the commonwealth of  
Massachusetts.  
In absence of local codes, install to the current CAN/CGA  
-B149 Installation Code in Canada or to the National Fuel  
Gas Code, ANSI Z223.1, and NFPA 54 in the United States.  
Suitable for mobile home installation if installed in accordance  
with the current standard CAN/CSA Z240MH Series, for gas  
equipped mobile homes, in Canada orANSI Z223.1 and NFPA  
54 in the United States.  
The fireplace and its individual shutoff valve must be discon-  
nected from the gas supply piping system during any pressure  
testing of that system at test pressures in excess of 1/2 psig  
(3.5 kPa). The fireplace must be isolated from the gas supply  
piping system by closing its individual manual shutoff valve  
during any pressure testing of the gas supply piping system  
at test pressures equal to or less than 1/2 psig (3.5 kPa).  
When the fireplace is installed directly on carpeting, vinyl tile  
or other combustible material other than wood flooring, the  
fireplace shall be installed on a metal or wood panel extending  
the full width and depth.  
The optional heat circulating blower is supplied with a cord. If  
installed, the junction box must be electrically connected and  
grounded in accordance with local codes. In the absence of  
local codes, use the current CSA C22.1 CANADIAN ELEC-  
TRICAL CODE in Canada or the ANSI/NFPA 70 NATIONAL  
ELECTRICAL CODE in the United States.  
GENERAL INFORMATION  
FOR YOUR SATISFACTION, THIS FIREPLACE HAS BEEN  
TEST-FIRED TO ASSURE ITS OPERATION AND QUALITY!  
Maximum input is 26,000 BTU/hr for both natural gas and  
propane. When the fireplace is installed at elevations above  
4,500ft, and in the absence of specific recommendations  
from the local authority having jurisdiction, the certified high  
altitude input rating shall be reduced at the rate of 4% for each  
additional 1,000ft. Maximum output for natural gas is 16150  
BTU/hr at an efficiency of 62%; and 16150 BTU/hr for propane  
at an efficiency of 62%. Minimum inlet gas supply pressure is  
4.5 inches water column for natural gas and 11 inches water  
column for propane. Maximum inlet gas pressure is 7 inches  
water column for natural gas and 13 inches water column for  
propane. Manifold pressure under flow conditions is 3.5 inches  
water column for natural gas and 10 inches water column for  
propane.  
Purge all gas lines with the glass door of the fireplace open.  
Assure that a continuous gas flow is at the burner before  
closing the door.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
5
and fueled with natural gas.  
This fireplace may be installed in an aftermarket permanently  
located, manufactured (mobile) home, where not prohibited  
by local codes.  
This fireplace is only for use with the type of gas indicated  
on the rating plate. This fireplace is not convertible for use  
with other gases, unless a certified kit is used.  
The inner stainless steel looking firebox back will discolour  
with heat, turning a light brown, straw like colour that is to be  
considered normal.  
CARE OF GLASS  
No external electricity (110 volts or 24 volts) is required for  
the gas system operation.  
Do not use abrasive cleaners to clean glass. Buff lightly with  
a clean dry cloth. The glass is 3/16” ceramic glass available  
from your Napoleon® / Wolf Steel Ltd. dealer. DO NOT SUB-  
STITUTE MATERIALS. Clean the glass after the first 10 hours  
of operation with a recommended gas fireplace glass cleaner.  
Thereafter clean as required. DO NOT CLEAN GLASS WHEN  
HOT! If the glass is not kept clean permanent discolouration  
and / or blemishes may result. Decorative panel may disco-  
lour after time.  
Expansion / contraction noises during heating up and cooling  
down cycles are normal and are to be expected. Change in  
flame appearance from “HI” to “LO” is more evident in natural  
gas than in propane.  
This fireplace is approved for bathroom, bedroom and bed-  
sitting room installations and is suitable for mobile home  
installation. The natural gas model can only be installed in a  
mobile home that is permanently positioned on it’s site  
VENTING  
For optimum flame appearance and fireplace performance,  
keep the vent length and number of elbows to a minimum.  
VENTING LENGTHS & AIR TERMINAL  
LOCATIONS  
The air terminal must remain unobstructed at all times.  
Examine the air terminal at least once a year to verify that it  
is unobstructed and undamaged.  
Horizontal runs may have a 0 inch rise per foot in all cases  
using SIMPSON DURA-VENT or NAPOLEON® RIGID OR  
FLEXIBLE venting components when venting as illustrated  
in Figures 2a, 2b, and 2c.  
When venting, the horizontal run must be kept to a minimum  
of 16 inches or a maximum of 20 feet. If a 20 foot horizontal  
run is required, the fireplace must have a minimum vertical rise  
immediately off the fireplace of 57 inches. (Fig. 2a-c) When  
terminating vertically, the vertical rise is a minimum 34 inches  
and a maximum 40 feet above the fireplace. (Fig. 3)  
For safe and proper operation of the fireplace follow the  
venting instruction exactly.  
Deviation from the minimum vertical vent length can create  
difficulty in burner start-up and/or carboning.  
Provide a means for visually checking the vent connection to  
the fireplace after the fireplace is installed.  
Vent lengths that pass through unheated spaces (attics,  
garages, crawl spaces) should be insulated with the insulation  
wrapped in a protective sleeve to minimize condensation.  
Use only Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp  
or American Metal Amerivent venting components.  
Wolf Steel, Simpson Dura-Vent, Selkirk Direct Temp and  
American Metal Amerivent venting systems must not be  
combined.  
FIGURES 2A-C  
16"  
24"  
Follow the installation procedure provided with the venting  
components.  
For vent systems that provide seals on the inner exhaust flue,  
only the outer air intake joints must be sealed using a red high  
temperature silicone (RTV). This same sealant maybe used  
on both the inner exhaust and outer intake vent pipe joints  
of all other approved vent systems except for the exhaust  
vent pipe connection to the fireplace flue collar which must  
be sealed using the black high temperature sealant Mill Pac.  
A starter adaptor must be used and may be purchased from  
the corresponding supplier:  
8"  
Supplier  
4 / 7  
Duravent  
Amerivent  
Direct Temp  
W175-0053  
4DSC-N2  
4DT-AAN  
FIGURE 3  
When using Napoleon® venting components, use only  
approved Wolf Steel Ltd. rigid / flexible vent components with  
the following termination kits: WALLTERMINALKIT GD222R,  
or 1/12 TO 7/12 PITCH ROOF TERMINAL KIT GD110,  
8/12 TO 12/12 ROOF TERMINAL KIT GD111, FLAT ROOF  
TERMINAL KIT GD112 or PERISCOPE KIT GD201 (for wall  
penetration below grade). With flexible venting, in conjunction  
with the various terminations, use either the 5 foot vent kit  
GD220 or the 10 foot vent kit GD330. These vent kits allow  
for either horizontal or vertical venting of the fireplace.  
The maximum allowable vertical vent length is 40 feet  
using flexible venting. The maximum number of allowable  
4” vent connections is three horizontally or vertically  
(excluding the fireplace and the air terminal connections).  
For optimum performance, it is recommended that all  
horizontal runs have a minimum ¼ inch rise per foot.  
Do not allow the inside liner to bunch up on horizontal or  
vertical runs and elbows. Keep it pulled tight. A 1¼” air gap  
between the inner and outer liner all around is required for  
safe operation.  
Use a firestop when penetrating interior walls, floor or  
ceiling.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6
DEFINITIONS  
for the following symbols used in the venting calculations  
and examples are:  
ELBOW VENT LENGTH VALUES  
feet  
0.03  
0.45  
0.9  
inches  
0.5  
1°  
15°  
30°  
45°  
90°*  
6.0  
> - greater than  
11.0  
16.0  
32.0  
> - equal to or greater than  
< - less than  
< - equal to or less than  
1.35  
2.7  
HT - total of both horizontal vent lengths (HR) and offsets  
(HO) in feet  
* the first 90° offset has a zero value and is shown in the  
formula as -90°  
H - combined horizontal vent lengths in feet  
HRO - offset factor: .03(total degrees of offset - 90°*) in  
feet  
VT - combined vertical vent lengths in feet  
TOP EXIT / HORIZONTAL TERMINATION  
See graph to determine the required vertical rise VT for the  
required horizontal run HT.  
For vent configurations requiring more than one 90° elbow,  
the following formulas apply:  
Formula 1: H < V  
Formula 2: HTT+ VTT< 40 feet  
H2  
90°  
FIGURE 4  
V2  
FIGURE 5  
90°  
H1  
when (HT) < (VT)  
Simple venting configuration (only one 90° elbow)  
90°  
V1  
VERTICAL  
RISE IN  
FEET  
VT  
Example 1:  
V = 3 ft  
V1 = 8 ft  
VT2  
=
V
+
V2 = 3 + 8 = 11 ft  
H = 2.15 ft  
H1 = 2 ft  
H2 = H1 + H2 = 2.5 + 2 = 4.5 ft  
HR = .03 (three 90° elbows - 90°) = .03(270° - 90°) = 5.4 ft  
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT  
The shaded area within the lines represents acceptable  
values for HT and VT .  
HOT = HR + HO = 4.5 + 5.4 = 9.9 ft  
HT + VT = 9.9 + 11 = 20.9 ft  
Formula 1: HT < VT  
9.9 < 11  
Formula 2: HT + VT < 40 feet  
20.9 < 40  
Since both formulas are met, this vent configuration is  
acceptable.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
7
TOP EXIT / HORIZONTAL TERMINATION  
V
= V = 6 ft  
H1  
H1  
H2  
HR  
ft O  
HT  
= 3 Tft  
when (HT) > (VT)  
Simple venting configuration (only one 90° elbow)  
= 5 ft  
= H1 + H2 = 3 + 5 = 8 ft  
= .03 (two 90° elbows - 90°) = .03(180° - 90°) = 2.7  
FIGURE 6  
= HR + HO = 8 + 2.7 = 10.7 ft  
See graph to determine the required verti-  
cal rise VT for the required horizontal run  
HT.  
HT + VT= 10.7 + 6 =16.7  
Formula 1: HT < 4.2 VT  
4.2 VT = 4.2 x 6 = 25.2 ft  
10.7 < 25.2  
Formula 2: HT + VT < 24.75 feet  
16.7 < 24.75  
Since both formulas are met, this vent configuration is ac-  
ceptable.  
90°  
H4  
REQUIRED  
VERTICAL  
RISE IN  
INCHES  
VT  
H1  
V2  
H2  
H3  
90°  
V1  
FIGURE 8  
HORIZONTAL VENT RUN PLUS OFFSET IN FEET HT  
The shaded area within the lines represents acceptable  
values for HT and VT .  
For vent configurations requiring more than one 90° elbow the  
following formulas apply:  
Formula 1: HT < 4.2 VT  
Formula 2: HT + VT < 24.75 feet  
Example 3:  
V
= 4 ft  
V1  
VT2  
H
= 1.5 ft  
= V + V2 = 4 + 1.5 = 5.5 ft  
= 21ft  
H1  
H2  
H3  
H4  
HR  
ft O  
H
= 1 ft  
= 1 ft  
= 1.5 ft  
= H1 + H2 + H + H4 = 2 + 1 + 1 + 1. 5 = 5.5 ft  
= .03 (four 90°3elbows - 90°) = .03(360° - 90°) = 8.1  
Example 2:  
V1  
H1  
= HR + HO = 5.5 + 8.1 = 13.6 ft  
H2  
HTT + VT = 13.6 + 5.5 = 19.1 ft  
Formula 1: HT < 4.2 V  
4.2 VTT= 4.2 x 5.5 = 23.1 ft  
90°  
13.6 < 23.1  
Formula 2: HT + V < 24.75 feet  
19.1 < 2T4.75  
FIGURE 7  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
8
TOP EXIT VERTICAL TERMINATION  
REQUIRED VERTICAL  
RISE IN FEET  
when (HT) < (VT)  
See graph to  
VT  
determine the  
required vertical rise  
VT for the required  
horizontal run HT.  
HORIZONTAL VENT RUN PLUS OFFSET IN  
FEET HT  
The shaded area within the lines represents ac-  
ceptable values for HT and VT .  
For vent configurations requiring more than zero  
90° elbow (top exit) or one 90° elbow (rear exit), the  
following formulas apply:  
Formula 1: H < V  
Formula 2: HTT+ VTT< 40 feet  
FIGURE 9  
TOP VERTICAL TERMINATION  
when (HT) > (VT)  
Simple venting configurations  
FIGURE 10  
90°  
90°  
V3  
H2  
V1  
V2  
H1  
90°  
90°  
FIGURE 11  
Example 7:  
V
=2 ft  
V1  
V32  
VT  
H
=1 ft  
See graph to determine the required vertical rise VT for the  
=1.5 ft  
required horizontal run HT.  
=
V
+
V2  
+
V3 = 2 + 1 + 1.5 = 4.5 ft  
=6 1ft  
=2 ft  
MAXIMUM  
VERTICAL  
RISE IN  
FEET  
H1  
H2  
HOR  
=H + H2 = 6 + 2 = 8 ft  
=.013(four 90° elbows - 90°)  
=.03(90 + 90 + 90 + 90 - 90) = 8.1 ft  
=HR + H = 8 + 8.1 = 16.1 ft  
VT  
H
HTT + VT = 16.1 + O4.5 = 20.6 ft  
HORIZONTAL VENT RUN PLUS OFFSET IN FEET  
H
The shaded area within the lines represents acceptabTle  
values for HT and VT .  
Formula 1: HT < 3VT  
3VT  
=
3 x 4.5 = 13.5 ft  
For vent configurations requiring more than two 90° elbow  
(top exit) or one 90° elbow (rear exit), the following formulas  
apply:  
16.1 > 13.5  
Since this formula is not met, this vent configuration is  
unacceptable.  
Formula 2: HT + VT < 40 feet  
20.6 < 40  
Formula 1: H < 3VT  
Formula 2: HTT+ VT < 40 feet  
Since only formula 2 is met, this vent configuration  
is unacceptable and a new fireplace location or vent  
configuration will need to be established to satisfy both  
formulas.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
9
FIGURE 12  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
10  
INSTALLATION  
WALL AND CEILING PROTECTION  
For optimum performance it is recommended that all horizontal runs have a minimum ¼ inch rise per foot using  
flexible venting.  
For safe and proper operation of the fireplace, follow the venting instructions exactly.  
HORIZONTAL TERMINATION: A clearance to combustibles of 2" must be maintained during the first 24” of venting  
when penetrating combustible walls. The firestop spacer (W500-0292) supplied with the unit should be used to  
maintain this clearance. The first two feet of outer 7” diameter vent pipe, from the appliance must be wrapped in the  
1 inch thick insulation sleeve (supplied) as well as having a 1 inch air gap. Thereafter a 1” clearance to combustibles  
may be maintained using firestop spacer (W615-0044 for use with flexible venting or rigid venting.)  
VERTICAL INSTALLATION  
HORIZONTAL INSTALLATION  
This application occurs  
This application occurs when venting through an exterior  
wall within 24” of the fireplace collars. Having determined the  
air terminal location, cut and frame a hole in an exterior wall  
with a minimum rectangle opening of 11 1/2” x 11 1/2”.  
when venting through  
a roof. Installation kits  
for various roof pitches  
are available from your  
Napoleon® dealer. See  
Accessories to order the  
specific kit required.  
FIGURE 13  
IMPORTANT: For optimum performance, The stove pipe  
should rise ¼” per foot of run.  
1. Assemble the shield to the spacer as shown, using the  
3 shorter screws supplied.  
The shield is meant to protect combustible materials within  
the wall. If the shield is deeper than the combustible portion  
of the wall, cut to fit.  
2.Apply a bead of caulking all around and place the firestop  
spacer over the framework to restrict cold air from being drawn  
into the room or around the stove. Ensure that both spacer  
and shield maintain the required clearance to combustibles.  
Secure the spacer in place using the 4 longer screws sup-  
plied. Once the vent pipe is installed in its final position, apply  
sealant between the pipe and the firestop spacer.  
11  
11  
1. Determine the air  
terminal location, cut  
and frame 11½ inch  
openings in the ceiling  
and the roof to provide the minimum clearance between the  
fireplace pipe / liner and any combustible material. Try to  
center the exhaust pipe location midway between two joist  
to prevent having to cut them. Use a plumb bob to line up the  
center of the openings.  
DO NOT FILL THIS SPACE WITH ANY TYPE OF MATERIAL.  
A vent pipe shield will  
prevent any materi-  
FIGURE 16  
als such as insulation,  
FIGURE 14  
from filling up the 1" air  
space around the pipe.  
Nail headers between  
the joist for extra sup-  
port.  
2. Apply a bead of  
caulking (not supplied) to the framework or to the Wolf Steel  
vent pipe shield plate or equivalent (in the case of a finished  
ceiling), and secure over the opening in the ceiling. Arestop  
must be placed on the bottom of each framed opening in a  
roof or ceiling that the venting system passes through. Apply  
a bead of caulking all around and place a firestop spacer  
over the vent shield to restrict cold air from being drawn into  
the room or around the fireplace. Ensure that both spacer  
and shield maintain the required clearance to combustibles.  
Once the vent pipe / liner is installed in its final position, apply  
sealant between the pipe / liner  
and the firestop spacer.  
VENT  
PIPE  
3. In the attic, after the pipe /  
liner has been installed, slide the  
vent pipe collar down to cover up  
the open end of the shield and  
tighten. This will prevent any  
materials, such as insulation,  
from filling up the 1" air space  
around the pipe.  
COLLAR  
VENT PIPE  
SHIELD  
FIGURE 15  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
11  
USING FLEXIBLE VENT COMPONENTS  
Use only approved aluminum flexible liner kits marked:  
VERTICAL AIR TERMINAL INSTALLATION  
1. Move the fireplace into position.  
2. Fasten the roof support to the  
a
“Wolf Steel Approved Venting” as  
identified by the stamp only on the 7”  
outer liner.  
roof using the screws provided.  
The roof support is optional. In this  
case the venting is to be adequately  
supported using either an alternate  
method suitable to the authority  
having jurisdiction or the optional roof  
support. (Fig.a)  
For safe and proper operation of the fireplace, follow the venting  
instructions exactly.  
All inner exhaust and outer intake vent pipe joists may be sealed  
using either Red RTV high temp silicone sealant or Black high  
temp Mill Pac with the exception of the fireplace exhaust flue  
collar which must be sealed using Mill Pac (not supplied).  
3. Stretch the inner aluminum  
FIGURE 19 a,b&c  
flex liner to the required length.  
Slip the liner a minimum of 2” over the  
Spacers are attached to the inner flex liner at predetermined  
intervals to maintain a 1-1/4” air gap to the outer flex liner.  
These spacers must not be removed.  
inner sleeve of the air terminal connector and secure with 3  
#8 screws. Seal using a heavy bead of the high temperature  
sealant. (Fig.b)  
4. Repeat using the outer aluminum  
flex liner. (Fig.b)  
HORIZONTAL AIR TERMINAL INSTALLATION  
Note: Direct vent terminals shall not be recessed into a  
wall or siding.  
1. Cut or frame a hole in an exterior wall with a minimum  
round or square opening of 111/2” W x 111/2” H if within 24” of  
the fireplace collars. If beyond 24” then a 91/2” W x 91/2” H  
opening is acceptable. Secure the firestop spacer over the  
opening to the interior wall.  
Secure the terminal to the terminal extension plate if required  
(see figure 18). The cover plate of the GD-222R terminal is  
13”x13” and will cover the 11 1/2” x 11 1/2” opening but if the  
opening is made any larger - the terminal extension plate is  
required.  
2. Stretch the 4” diameter aluminum flexible liner to the  
required length taking into account the additional length  
5. Thread the air terminal connector  
/
liner assembly down through  
the roof. The air terminal must be  
located vertically and plumb. Attach  
the air terminal connector to the  
roof support, ensuring that the top  
of the air terminal is 16” above the  
highest point that it penetrates the  
roof. (Fig.c) If the attic space is  
tight, we recommend threading  
the Wolf Steel vent pipe collar or  
equivalent loosely onto the air  
terminal assembly as it is passed  
through the attic.  
b
DO NOT CLAMP THE  
FLEXIBLE  
ALUMINIUM LINER.  
6. Remove nails from the shingles,  
above and to the sides of the  
chimney. Place the flashing over the  
needed for the finished wall surface. Slip the liner a minimum air terminal connector leaving a min. 3/4” of the air terminal  
connector showing above the top of the flashing. Slide  
the flashing underneath the sides and upper edge of the  
shingles. Ensure that the air terminal connector is properly  
centred within the flashing, giving a 3/4” margin all around.  
Fasten to the roof. Do not nail through the lower portion of  
the flashing. Make weather-tight by sealing with caulking.  
Where possible, cover the  
of 2” over the inner sleeve of the air terminal and secure with  
3 #8 screws. Apply a heavy bead of the high temperature  
sealant.  
3. Using the 7” diameter flex-  
CAULKING  
ible aluminum liner, slide over the  
#10x2"  
SCREWS  
outer combustion air sleeve of the  
CAULKING  
air terminal and secure with 3 #8  
screws. Seal as before.  
sides and top edges of  
4"FLEX  
PIPE  
c
the flashing with roofing  
7" FLEXPIPE  
2" OVERLAP  
4. Insert the liners through the  
material. (Fig.c)  
HI-TEMP  
SEALANT  
firestop maintaining the required  
7. Aligning the seams  
TERMINAL  
EXTENSION  
PLATE  
of the terminal and air  
clearance to combustibles. Se-  
cure to the exterior wall and make  
FIGURE 17  
terminal connector, place  
the terminal over the air  
weather tight by sealing with caulking (not supplied).  
terminal connector making  
5. Apply a heavy bead of the high temperature sealant,  
(W573-0007 not provided), to the inside of the 4” liner ap-  
proximately 1” from the end. Slip the liner a minimum of 2”  
over the fireplace vent collar and secure with 3 #8 screws.  
6. Using the  
7” diameter  
sure the liner goes into  
the hole in the terminal.  
Secure with the three  
screws provided. (Fig.c)  
8. Apply a heavy bead of  
weatherproof caulking 2  
inches above the flashing.  
flexible alumin-  
7
Note: Maintain a minimum  
4
ium liner, apply  
sealant, slide  
a minimum of  
2” over the fire-  
place combus-  
tion air collar  
2” space between the air  
inlet base and the storm collar. Install the storm collar around  
the air terminal connector and slide down to the caulking.  
Tighten to ensure that a weather-tight seal between the air  
terminal connector and the collar is achieved. (Fig.c)  
7
FIGURE 18  
and secure with 3 #8 screws.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
12  
FIREPLACE VENT CONNECTION  
1. Install the 4” diameter aluminium flexible liner to the  
fireplace. Secure with 3 screws and flat washers. Seal the  
joint and screw holes using the high temperature sealant  
(W573-0007 not provided).  
FIGURE 20  
2. Install the 7” diameter aluminium flexible liner to the  
fireplace. Attach and seal the joints.  
USING RIGID VENT COMPONENTS  
The vent system must be supported approximately every 3  
EXTENDED HORIZONTAL AIR TERMINAL  
INSTALLATION  
feet for both vertical and horizontal runs. Use Wolf Steel vent  
spacers or equivalent every 3 feet and either side of each  
elbow to maintain the minimum 1¼” clearance between the  
outer and inner vent pipes. Use Wolf Steel support ring as-  
sembly or equivalent noncombustible strapping to maintain  
the minimum clearance to combustibles for both vertical and  
horizontal runs.  
1. Follow the instructions  
FIGURE 22  
for “Horizontal Air Terminal  
AIR TERMINAL  
Installations”, items 1 to 3.  
2. Continue adding com-  
ponents alternating inner  
and outer venting. Ensure  
that all 4” venting and elbows  
have sufficient vent spacers  
attached and each compo-  
nent is securely fastened to  
the one prior. Attach the 4”  
telescopic sleeve to the vent  
run.  
TELESCOPIC SLEEVE  
20"  
COUPLER  
All inner exhaust and outer intake vent pipe joists  
may be sealed using either Red RTV high temp  
silicone sealant or Black high temp Mill Pac with  
the exception of the fireplace exhaust flue collar  
which must be sealed using Mill Pac (not supplied).  
VENTING  
HORIZONTAL AIR TERMINAL INSTALLATION  
Repeat using a 7” telescopic sleeve. Secure and seal as  
before. To facilitate completion, attach 4” and 7” couplers to  
the air terminal.  
3. Install the air terminal. See item 3 of the Horizontal Air  
Terminal Installation. Extend the 4” telescopic sleeve; con-  
nect to the air terminal assembly. Fasten with self tapping  
screws and seal. Repeat using the 7” telescopic sleeve.  
FIGURE 21  
1. Move the fire-  
place into position.  
Measure the vent  
length required  
between terminal  
and fireplace tak-  
ing into account  
the additional  
length needed for  
the finished wall  
surface and any  
CAULKING  
#10x2½"  
SCREWS  
CAULKING  
4" PIPE  
7" PIPE  
2" OVERLAP  
VERTICAL VENTING INSTALLATION  
1. Move the fireplace into position.  
HI-TEMP  
SEALANT  
2. Fasten the roof support to the roof using the screws pro-  
vided. The roof support is optional. In this case the venting is  
to be adequately supported using either an alternate method  
suitable to the authority having jurisdiction or the optional  
roof support.  
3. Apply high temperature seal-  
ant to the outer edge of the inner  
sleeve of the air terminal. Slip a 4”  
diameter coupler a minimum of 2”  
over the sleeve and secure using  
3 screws.  
1¼” overlaps between venting components.  
2. Apply high temperature sealant (W573-0007 not pro-  
vided) to the outer edge of the 4” inner collar of the fireplace.  
Attach the first vent component and secure using 3 self  
tapping screws. Repeat using 7” piping.  
3. Holding the air terminal (with the air deflectors to the  
top and the lettering in an upright, readable position) insert  
the terminal into both vent pipes with a twisting motion to  
ensure that both the terminal sleeves engage into the vent  
pipes and sealant. Secure the terminal to the exterior wall and  
make weather tight by sealing with caulking (not supplied).  
4. Apply high temperature seal-  
ant to the outer edge of the of the  
outside sleeve of the air terminal.  
Slip a 7” diameter coupler over the  
sleeve and secure as before. Trim  
the 7” coupler even with the 4”  
coupler end.  
VENT  
PIPE  
COLLAR  
5. Thread the air terminal pipe  
assembly down through the roof  
support and attach, ensuring that  
a minimum 16” of air terminal will  
penetrate the roof when fastened.  
The air terminal must be located  
vertically and plumb.  
VENT PIPE  
SHIELD  
W415-0583 / B / 05.23.07  
FIGURE 24  
Download from Www.Somanuals.com. All Manuals Search And Download.  
13  
6. Remove nails from the shingles, above and to the sides  
of the chimney. Place the flashing over the air terminal and  
slide it underneath the sides and upper edge of the shingles.  
Ensure that the air terminal is properly centred within the flash-  
ing, giving a 3/4” margin all around. Fasten to the roof. Do NOT  
nail through the lower portion of the flashing. Make weather-  
tight by sealing with caulking. Where possible, cover the sides  
and top edges of the flashing with roofing material.  
7. Apply a heavy bead of waterproof caulking 2 inches  
above the flashing. Slide the storm collar around the air ter-  
minal connector and down to the caulking. Tighten to ensure  
that a weather-tight seal between the air terminal and the  
collar is achieved.  
8. Continue adding rigid venting sections, sealing and  
securing as above. Attach a 4” collapsed telescopic pipe to  
the last section of rigid piping. Secure with screws and seal.  
Repeat using a 7” telescopic pipe.  
9. Run a bead of high temperature sealant around the  
outside of the 4” collar on the fireplace. Pull the adjustable  
pipe a minimum of 2” onto the collar. Secure with 3 screws.  
Repeat with the 7” telescopic pipe.  
GAS INSTALLATION  
Proceed once the vent installation is complete.  
Note : All gas connections must be contained within  
the fireplace when complete.  
1. The fireplace is designed to accept a ½” gas supply line.  
The fireplace is equipped with a ½” manual shut-off valve, and  
an 18” listed flexible gas connector.  
FIGURE 25  
2. The access to the gas inlet is located  
on the right side of the outer shell.  
3. The flex connector and shut off must  
all be in the accessible portion of the  
fireplace.  
4. When flexing any gas line, support the  
gas valve so that the lines are not bent.  
10. In the attic, slide the vent pipe collar down to cover up  
the open end of the shield and tighten. This will prevent any  
materials, such as insulation, from filling up the 1” air space  
around the pipe.  
2"  
5. Check for gas leaks by brushing on  
a soap and water solution. Do not use  
8 7/8  
"
open flame.  
FIGURE 26  
MOBILE HOME INSTALLATION  
This appliance is certified to be installed as an OEM (Origi-  
nal Equipment Manufacturer) installation in a manufactured  
home or mobile home and must be installed in accordance  
with the manufacturer’s instructions and the Manufac-  
tured Home Construction and Safety Standard, Title 24  
CFR, Part 3280, in the United States or the Mobile Home  
Standard, CAN/CSA Z240 MH Series, in Canada. This ap-  
pliance is only for use with the type(s) of gas indicated on  
the rating plate. A conversion kit is supplied with the mobile  
home appliance.  
RESTRICTING VERTICAL VENTS  
TOP OF THE  
FIGURE 27  
FIREBOX  
RESTRICTOR PLATE  
This Mobile/Manufactured Home Listed appliance comes  
factory equipped with a means to secure the unit.  
FLUE COLLAR  
The fireplace is equipped with two 1/4” diameter holes  
located in the fron left and right corners of the base. For  
mobile home installations, the fireplace must be fastened  
in place. Use #10 hex head screws, inserted through the  
holes in the base to secure.  
Vertical terminations may display a very active flame. If this  
appearance is not desirable, the vent exit must be restricted  
using restrictor plate, W500-0205. This reduces the velocity  
of the exhaust gases, slowing down the flame pattern and  
creating a more traditional appearance.  
The plate has a series of holes to allow for adjustment.  
Remove the two screws on either side of the exhaust collar  
inside the firebox. Install the plate in the desired set of holes,  
then replace the screws.  
It is recommend to secure in the third set of holes which  
causes the greatest amount of restriction for vent length  
between 15 and 30 feet.  
Always turn off the pilot and the fuel supply at the  
source, prior to moving the mobile home.  
After moving the mobile home and prior to lighting the  
fireplace, ensure that the logs are positioned correctly.  
This appliance is certified to be installed in an aftermarket  
permanently located manufactured (mobile) home, where  
not prohibited by local codes.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
14  
CLEARANCE TO COMBUSTIBLES  
FRAMING  
It is best to frame your fireplace after it is positioned and the  
vent system is installed. Use 2x4’s and frame to local build-  
ing codes.  
MAINTAIN THESE MINIMUM CLEARANCES TO COM-  
BUSTIBLES:  
Fireplace framing - 0” to stand-offs (top, rear & sides)  
Fireplace finishing - 4” to sides of fireplace opening.  
Note: In order to avoid the possibility of exposed insulation  
or vapour barrier coming in contact with the fireplace body,  
it is recommended that the walls of the fireplace enclosure  
be “finished” (ie: drywall/sheetrock), as you would finish any  
other outside wall of a home. This will ensure that clearance  
to combustibles is maintained within the cavity.  
For convenience, the stand-offs have been shipped flat. Be-  
fore framing, ensure the stand-offs are opened and screwed  
in place.  
- 21 3/4” to top of fireplace opening.  
FIGURE 30  
NON-COMBUSTIBLE  
FINISHING MATERIAL  
Non-combustible  
finishing material  
(ie: cement board,  
brick, stone, tile)  
may be used to fin-  
ish the front of the  
unit.  
21 3/4  
"
It is not necessary to install a hearth extension, but the fire-  
place should be raised to be flush with either the hearth or  
the finished floor.  
59 3/8  
"
When roughing in the fireplace, raise the fireplace to accom-  
modate for the thickness of the finished floor materials, i.e.  
tile, carpeting, hard wood.  
Objects placed in front of the fireplace should be kept a mini-  
mum of 48” away from the front face.  
4"  
4"  
24"  
32"  
IMPORTANT:  
COMBUSTIBLE  
MATERIAL  
T h e  
requires a  
minimum inside enclo-  
sure height of 72”.  
1"  
MIN  
For temperature require-  
ments, this area must be  
left unobstructed.  
FIRESTOP  
SPACER  
2"  
STUD  
44"  
72"  
2"  
It is recommended that  
the enclosure be ventilat-  
ed at the top and bottom  
to circulate the hot air.  
1"  
MIN  
STAND OFF  
SPACER  
"
8
FIGURE 28  
29" 1  
62  
/
FIGURE 31  
NON-COMBUSTIBLE  
72"  
WARNING  
Facing and/or finishing  
material must never  
58 1  
/2  
"
overhang into the fireplace  
2
9"  
opening.  
22 1  
/2  
"
FIGURE 29  
Do not distort or force the frame  
kit components.  
When using a rough finish materi-  
al (i.e.; stone), maintain a ¼” - ½”  
border from the framing  
components.  
22 1  
/2  
"
10"  
29"  
MIN  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
15  
MANTLE CLEARANCES  
Combustible mantle clearance  
can vary according to the  
mantle depth. Use the graph  
to help evaluate the clearance  
needed.  
FIRESTOP  
SPACER  
2"  
STUD 1" GAP FROM INSULATION SLEEVE  
2" GAP FROM VENTING  
INSULATION  
FIGURE 32  
2"  
6" MANTLE  
5"  
STAND OFF  
SPACER  
13  
M H  
A E  
N I  
12  
TOP OF  
UNIT  
4"  
11  
10  
9
3"  
2"  
T G  
L H  
E T  
11"  
10"  
9"  
8"  
12"  
8
7
0
1 2 3 4 5 6 7  
MANTLE WIDTH  
TOP OF  
FIREPLACE  
OPENING  
ELECTRICAL CONNECTION  
Do NOT use the fireplace if any part has been under  
water.  
Call a qualified service technician IMMEDIATELY to  
have the fireplace inspected for damage to the electrical  
circuit.  
If access to the control area is necessary BEFORE  
INSTALLATION, remove the access panel.  
HARD WIRING CONNECTION  
It is necessary to hard wire this fireplace.  
Permanently framing the fireplace with an enclosure, requires  
the fireplace junction box to be hardwired.  
This fireplace must be electrically connected and grounded  
in accordance with local codes. In the absence of local  
codes, use the current CSAC22.1 CANADIAN ELECTRICAL  
CODE in Canada or the ANSI/NFPA 70-1996 NATIONAL  
ELECTRICAL CODE in the United States.  
The access panel must be re-installed before operating  
the unit.  
ELECTRICAL SCHEMATIC  
FIGURE 33  
TH  
TP  
M O T A U N R O T A M O  
IN  
OUT  
AUX  
AUXILIARY  
DEVICE  
L2  
FAN  
L1  
[HOT]  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
16  
FINISHING / SERVICING  
OPTIONAL FRONT REMOVAL  
BOWL AND BURNER REMOVAL  
1a. Rectangular Front Removal  
Start by sliding the bowl forward until it clears the burner then  
lift from the firebox. Remove the 2 screws located behind  
the burner then lift up off the orifice and out. Then using a  
flat head screw driver remove the curved decorative panel.  
Finally remove the 2 screws holding the burner bottom in  
place. (Fig. 42)  
Pull on the top of the optional front away from the fireplace until  
the male portion of the latch disengages. Tilt forward slightly  
and lift from the 2 shoulder screws near the bottom.  
1b. Heritage and Wrought Iron Front Removal  
Lift the burner out from the firebox.  
Turn the head of each turn button from a horizontal position  
to vertical. (Fig. 41) Allow the front to tilt forward slightly  
and lift from the 2 shoulder screws near the bottom front.  
Note: Fronts are heavy so when the second turn button  
is turned the front will want to fall forward.  
BOWL, MESH & ROCK REPLACEMENT  
1. Carefully slide the opening in the rear of the bowl over  
the burner making sure to line the holes in the bottom of  
the bowl with the 2 locating pins on the burner bottom.  
(Fig. 37)  
FIGURE 34  
SCREW W/ SPACER  
CONTROL PANEL REMOVAL  
FIGURE 36  
Lift the panel from the slots. This will allow access and removal  
of the remote receiver and spark module.  
If valve replacement is necessary follow step 1 above then  
proceed with the following ...  
2. Place the steel mesh inside the bowl making sure there  
is even space between the mesh and edge of bowl.  
(Fig. 38)  
DOOR REMOVAL  
Before the glass door can be removed, the optional front  
must be removed.  
The glass door is secured to the top front edge of the firebox.  
Pull the handles of the latches forward, then lift the hooks out  
from the slots in the door frame to release the top of the door.  
Next, pivot forward until the top edge of the door clears the  
front of the fireplace. Next gripping the sides of the door lift  
the door out from the retainer along the bottom of the door.  
FIGURE 37  
3. Carefully place the rocks on the bowl by lining up the  
locating notch on the underside of the rock cluster with the  
opening in the rear of the bowl. (Fig. 39)  
FIGURE 35  
Latches  
FIGURE 38  
Glass Door  
Optional Front  
Retainer  
UNDERSIDE OF ROCK CLUSTER  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
17  
4. After rocks have been placed on the bowl, add the  
remaining rock by inserting the pin into the hole shown in  
Fig 40.  
BLOWER REPLACEMENT  
Your  
comes equipped with a heat circulating blower.  
The blower is pre-wired and is controlled by the remote con-  
trol supplied with the unit. For control details, see operation.  
Pg. 20.  
FIGURE 39  
Drywall dust will penetrate into the blower bearings, caus-  
ing irreparable damage. Care must be taken to prevent  
drywall dust from coming into contact with the blower or  
its compartment. Any damage resulting from this condi-  
tion is not covered by the warranty policy.  
1. Turn off the power to the fireplace.  
2. Turn off the gas valve.  
3. Remove optional front, glass door, bowl w/ rocks, burner,  
decorative panel, & burner bottom.  
4. The blower mounting plate can now be removed. Remove  
the four screws that secure the plate to the firebox base.  
TOP SIDE OF ROCK CLUSTER  
CURVED DECORATIVE PANEL REMOVAL  
FIGURE 40  
FIGURE 41  
BLOWER  
MOUNTING  
PLATE  
REMOVE 4 SCREWS  
TOP  
EDGES  
5. The blower is secured to the firebox. Disconnect the wire  
connectors before attempting to remove the blower from the  
firebox.  
6. Remove the two screws securing the blower and lift through  
blower access opening.  
Note: When re-installing the replacement blower, it will be  
necessary to replace the gasket (W290-0104) on the blower  
mounting plate.  
BOTTOM  
EDGES  
FIGURE 42  
REMOVE 2 SCREWS  
Insert a gloved hand behind the top right hand corner of the  
panel and pull forward gently. Slide your hand down along  
the edge of the panel allowing it to come out of its place in  
the firebox and to rest on the edge of the firebox opening.  
Repeat on the left side. Guide the panel out of the firebox  
by rotating it carefully from the left to the right, being sure to  
stay clear of the burner. (Fig. 40) Note: Be careful when  
bending the panel not to bend the panel out of shape  
permanently.  
BURNER BASE REMOVAL  
Next, remove the 6 screws that secure the burner base. Once  
the gas has been disconnected, the burner train assembly  
will lift out.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
18  
BATTERY REPLACEMENT  
1. Remove the optional front. (Instructions on Pg. 17)  
2. Tilt the control panel forward allowing access to the electode  
box which is screwed to the base of the firebox. (Fig. 43)  
FIGURE 43  
BURNER  
BASE  
CONTROL PANEL  
ELECTRODE  
BOX  
(AA Battery  
Required)  
BURNER  
BOTTOM  
CURVED  
DECORATIVE  
PANEL  
BURNER  
BOWL  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
19  
NIGHT LIGHTTM REPLACEMENT  
Yo u r  
comes equipped with our Night LightTM. The  
light has been pre-wired and is controlled from the remote  
control.  
If in the event the lamp or lens needs to be replaced, follow  
the instructions below.  
GASKET  
LENSE  
FIGURE 46  
Unplug the wire harness  
/ transformer from the  
junction box inside the  
fireplace or turn off the  
electrical breaker for the  
fireplace.  
FRAME  
Remove the four screws that secure the lens frame to the  
top of the firebox.  
This frame retains the glass lens. The lamp can now be  
accessed.  
FIGURE 44  
LENSE  
FRAME  
Note: Do not handle the lamp (bulb) with bare fingers,  
protect with a clean dry cloth.  
The lamp will pull straight out of the socket. Replace with  
Wolf Steel parts only, as lamp and lens are special “high  
temperature” products.  
SCREWS  
When re-installing, ensure integrity of gasket seal.  
THE FIREBOX MUST BE SEALED.  
Over tightening the screws could break the lens.  
FIREBOX TOP  
“Light Leakage” from the upper area may be observed.  
The holes in the lamp housing are necessary for  
ventilation and must not be blocked.  
FIGURE 45  
OPERATION / MAINTENANCE  
1. Install the batteries (AAA) into the remote control  
transmitter. The “HOUSE” icon with room temperature will  
be displayed.  
TIME OUT  
If the appliance is turned on and the Receiver does not re-  
ceive any command for 24 hours, it automatically turns the  
appliance  
2. Press the ON/OFF button on the remote. Icons  
will appear at the same time and acoustic signal is  
generated if not, move the transmitter closer to the re-  
ceiver and repeat. If a signal is still not heard, it will be  
necessary to execute the address setting procedure.  
Note: There maybe a few seconds delay before the re-  
ceiver responds. Especially when using the wrought iron  
faceplate.  
FIREPLACE OPERATION  
To operate this firplace using the remote, the pilot must be  
running and the gas valve turned to the “ON” position. Ensure  
that the receiver has power and the backup switch is in the  
auto position.  
FIGURE 46  
3. Fahrenheit - Celsius temperature indicator  
It is possible to set the Remote Control transmitter to dis-  
play the temperatures in either Fahrenheit or Celsius. Use  
the UP or DOWN button on the transmitter until the cursor  
(small triangle) is left of the clock icon.  
4. From time 0:00 press the LEFT key ten times. The  
display will show the transmitter address. Use the RIGHT  
button to toggle from °F to °C and vice versa. The display will  
show the selected unit of measure. Press the LEFT button  
to exit this function.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
20  
HAND HELD REMOTE OPERATIONS  
1. ON / OFF  
To turn the fireplace on press the ON / OFF button, the  
fireplace will always light at maximum flame setting. Press  
the ON / OFF button again to turn the fireplace off.  
2. FLAME HEIGHT  
This function allows remote control of the flame height.  
Check that the Remote Control is on, otherwise, turn on  
the Remote Control and wait 5 seconds. Select the manual  
flame height until the cursor (small triangle) is to the left of  
the big flame. (Fig. 47) Use the RIGHT or LEFT button to  
set the desired flame height. Six flame levels are included,  
from 1 (minimum) to 6 (maximum). An acoustic signal  
from the Receiver confirms the reception of the command.  
FIGURE 49  
5. FAN SPEED SETTING  
This function controls the speed of the hot air circulating fan.  
To change the fan speed, use the UP and Down button until  
the cursor (small triangle) is left of the fan icon. Set to one of  
4 levels included or turned off (level 4 means full speed)  
FIGURE 47  
3. AUTOMATIC CHANGE OF FLAME HEIGHT  
The system is provided with three automatic sequences to  
change continuously the flame height. Thirty steps compose  
each sequence with an interval between one step and the  
other of 5 seconds, for a total duration of 2.5 minutes. At the  
end the sequence repeats continually until the sequence  
function is changed to an alternate pattern or turned to off.  
The Remote Control can select one of the predefined se-  
quences. Use the UP or Down button until the cursor (small  
triangle) is to the left of the two small flames. (Fig. 48)  
Use the left or right button to select sequence 1, 2 or 3. When  
using the sequence function the room thermostat is active.  
FIGURE 50  
6. TIMER SETTING  
The Remote Control has a sleep function. With this function  
it is possible to set a sleep time. After this time has elapsed  
the appliance is automatically switched off. To activate the  
function use the UP and DOWN button until the cursor (small  
triangle) is to the left of the clock icon.  
Then use the right or left button to set the desired sleep time.  
It is possible to set a maximum time of 90 minutes with 15  
minutes steps. After the desired time has been set press the  
UP or DOWN key to start the timer. (Fig. 51)  
FIGURE 48  
4. ROOM THERMOSTAT  
The Remote Control can operate as a room thermostat.  
To activate this function use the UP and DOWN key until the  
cursor (small triangle) is left of the thermometer icon.  
Then use the right of left button to set the desired room  
temperature. (Fig. 49)  
FIGURE 51  
7. AUXILIARY OUTPUT  
The auxiliary function allows switching of the accent light  
accessory on or off.  
To control the accent light use the UP and DOWN button  
until the cursor (small triangle) is to the left of the AUX word.  
The right button turns the light on and the left button turns it  
off. (Fig. 52)  
This control system will cycle automatically the appliance on  
or off to maintain the selected temperature.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
21  
ADDRESS SETTING PROCEDURE  
Use the UP and DOWN key on the transmitter until the cursor  
(small triangle) is left of the clock icon. From time 0:00 press  
the LEFT key ten times. The display will show then the trans-  
mitter address. Press the LEFT key to exit this function.  
The transmitter address is required to be equal to the Re-  
ceiver. (Fig. 55) Select, through setting of the dip switches,  
the address of the receiver. (Fig. 57) Switch #8 must always  
be in the ON position (down). It is also possible to start a  
receiver address search sequence through the Transmitter.  
To enter this function use the DOWN or UP keys until the  
cursor (small triangle) is left of the clock icon. From time  
0:00 press the LEFT key tem times. The display will then  
show the present transmitter address. To alter the address  
of the Transmitter press the UP key to increase and DOWN  
to decrease it.  
FIGURE 52  
CHILD SAFETY LOCK-OUT  
This function is to deactivate con-  
trol button. The function is active  
when the lock icon is lit. To activate  
this function press the ON / OFF  
button and within one second the  
UP key  
A “beep” from the Receiver will confirm the same address as  
the Transmitter. Press LEFT key to exit this function.  
To reactivate the remote control  
buttons follow the same sequence,  
press ON / OFF key and within one  
second press the UP button.  
Note: The address of the Receiver is acquired only at its  
power on. Changing the address while the Receiver is  
powered will not have any effect. To change the address  
of the Receiver, disconnect the power cable from the  
Receiver, change the address and reconnect the power  
cable to the Receiver.  
POWER FAILURE  
FIGURE 53  
During main power loss it is not possible to turn on the appli-  
ance with the Remote Control. It is possible to turn the appli-  
ance on manually using the Backup switch of the Receiver  
set to the MAN position. (Fig. 48) The receiver is located in  
the control area (see steps 1 and 2 or page 19 - Once the  
main power has been restored the receiver must be returned  
to the auto position for remote control.  
NOTE: On subsequent restoration of the main power and with  
the BACKUP switch in AUTO position, the Receiver leaves  
the appliance turned off even if the Remote Control is turned  
on. In this case, to switch on the appliance, press the ON /  
OFF button of the Remote Control twice.  
FIGURE 55  
LOW BATTERY DETECTION  
FAHRENHEIT - Celsius Temperature Indication  
The duration of the batteries depends on many factors: the  
quality of the batteries used, the  
number of ignitions of the appliance,  
the number of changes to the flame  
height etc.  
It is possible to set the Remote Control to display the tempera-  
tures in either Fahrenheit or Celsius. Use the UP or DOWN  
key on the Transmitter until the cursor (small triangle) is left of  
the click icon. From time 0:00 press the LEFT key ten times.  
The display will show the transmitter address. Use the RIGHT  
key to toggle from ºF to ºC and vice versa. The display will  
show the selected unit of measure. Press the LEFT key to  
exit this function. (Fig. 56)  
When the transmitter batteries are  
low, an icon will be displayed on the  
LCD display to alert of a low bat-  
tery condition before losing battery  
power at all.As soon as the depleted  
batteries are replaced, the transmit-  
ter will restart its normal operation.  
FIGURE 54  
FIGURE 56  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
22  
FIGURE 57  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
23  
OPERATING INSTRUCTIONS  
slight odour for a few hours. This is caused by dust particles in  
the heat exchanger burning off. Open a window to sufficiently  
ventilate the room.  
Purge all gas lines with the glass door of the fireplace  
open. Assure that a continuous gas flow is at the  
burner before closing the door.  
When lit for the first time, the fireplace will emit a slight odour  
for a few hours. This is a normal temporary condition caused  
by the curing of paints and lubricants used in the manufactur-  
ing process and will not occur again. Simply open a window  
to sufficiently ventilate the room.  
After extended periods of non-operation such as following a  
vacation or a warm weather season, the fireplace may emit a  
FOR YOUR SAFETY READ BEFORE LIGHTING:  
WHAT TO DO IF YOU SMELL GAS  
Do not touch any electric switch.  
A. This fireplace is equipped with a pilot which must be  
lit by hand while following these instructions exactly.  
B. Before operating smell all around the fireplace area  
for gas and next to the floor because some gas is  
heavier than air and will settle on the floor.  
C. Use only your hand to turn the gas control knob /  
manual shut-off knob. Never use tools. If the knob  
will not turn by hand, do not try to repair it. Call a  
qualified service technician. Force or attempted re  
pair may result in a fire or explosion.  
Do not use any phone in your building.  
If you cannot reach your gas supplier, call the fire  
department.  
Turn off all gas to the fireplace.  
Do not try to light any appliance.  
Immediately call your gas supplier from a  
neighbor’s phone. Follow the gas supplier’s instructions.  
D. Do not use this fireplace if any part has been under  
water. Immediately call a qualified service technician  
to inspect the fireplace and replace any part of the  
control system and any gas control which has been  
under water.  
FIGURE 58  
GAS KNOB  
LIGHTING INSTRUCTIONS  
Warning: if you do not follow these instructions exactly,  
7. Turn gas knob counter-clocwise  
to pilot.  
a fire or explosion may result causing property damage,  
personal injury or loss of life. Initial lighting of the pilot and  
main burners must be done with the glass door off.  
Do not connect valve or wall switch to electricity. See insta  
llation instructions.  
8. This unit is equipped with an auto-spark.  
Depress and hold gas knob . Keep knob fully de  
pressed for one minute, then release. If pilot does not  
continue to burn repeat steps 3 through 7.  
9. With pilot lit, turn gas knob counter-clockwise  
to on.  
When lighting and re-lighting, the gas knob cannot be turned  
from pilot to off unless the knob it depressed slightly.  
1. STOP! read the safety information on the operating  
label.  
10. If equipped with flame adjustment valve, push  
and turn knob to high.  
11. If equipped with remote on-off switch, main burner  
may not come on when you turn the valve to on or  
high. Remote switch must be in the on position to  
ignite burner.  
2. Turn off all electric power to the fireplace.  
3. Turn the gas knob clockwise  
to off.  
4. Wait 5 minutes to clear out any gas. If you smell gas,  
including near the floor, STOP! Follow “B” on the op  
erating label. If you don’t smell gas, go to the next  
step.  
12. Turn on all electric power to the fireplace.  
5. If the fireplace is equipped with a flame adjustment  
valve, turn clockwise to off.  
6. Find pilot located in front of the back log on the right  
side.  
FIGURE 59  
PILOT  
ON/OFF  
KNOB  
SOLENOID  
TO TURN OFF GAS  
1. Turn off all electric power to the fireplace if service is  
to be performed.  
3. For a temporary shut-down procedure: set thermostat to  
lowest setting or remote switch to off. Press and turn the  
2. For a complete shut-down procedure: push in gas  
gas knob clockwise  
to pilot.  
control knob slightly and turn  
Do not force.  
clockwise to off.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
24  
MAINTENANCE  
TURN OFF THE GAS AND ELECTRICAL POWER  
3. Check to see that all burner ports are burning. Clean  
out any of the ports which may not be burning or are  
not burning properly.  
4. Check to see that the pilot flame is large enough to  
engulf the thermocouple and thermopile and reaches  
toward the burner with the third jet.  
BEFORE SERVICING THE FIREPLACE.  
CAUTION: Label all wires prior to disconnection when servic-  
ing controls. Wiring errors can cause improper and danger-  
ous operation. Verify proper operation after servicing. This  
fireplace and its venting system should be inspected before  
use and at least annually by a qualified service person. The  
fireplace area must be kept clear and free of combustible  
materials, gasoline or other flammable vapours and liquids.  
The flow of combustion and ventilation air must not be ob-  
structed.  
5. Replace the cleaned bowl and rockset.  
6. Check to see that the main burner ignites completely  
on all openings when the gas knob for the burner  
is turned on. A 5 to 10 second total light-up period  
is satisfactory. If ignition takes longer, consult your  
Napoleon® dealer / distributor.  
7. Check that the gasketing on the sides, top and bot-  
tom of the door is not broken or missing. Replace if  
necessary.  
1. In order to properly clean the burner and pilot as-  
sembly, remove the bowl and rockset to expose both  
assemblies.  
2. Keep the control compartment, bowl and rockset,  
burner, air shutter opening and the area surrounding  
the logs clean by vacuuming or brushing, at least  
once a year.  
ADJUSTMENTS  
PILOT BURNER ADJUSTMENT  
Adjust the pilot screw to provide properly sized flame. Turn  
in a clockwise direction to reduce the gas flow.  
VENTURI ADJUSTMENT  
Air Shutter Openings  
LP  
1/2”  
3/16”  
NG  
FIGURE 60  
Closing the air shutter will cause a more yellow flame, but can  
lead to carboning. Opening the air shutter will cause a more  
blue flame, but can cause flame lifting from the burner ports.  
The flame may not appear yellow immediately; allow 15 to 30  
minutes for the final flame colour to be established.  
PILOT  
SCREW  
FIGURE 62  
FIGURE 61  
AIR  
SHUTTER  
OPENING  
FLAME CHARACTERISTICS  
It is important to periodically perform a visual check of the pilot  
and burner flames. Compare them to the illustration below.  
3/8” - 1/2”  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
25  
9
6. Using a deep /16” socket wrench, remove the main  
CONVERSION KIT  
burner orifice. A 7/ ” back-up wrench must be used on the  
manifold, located 8below the housing to ensure that the  
aluminium tubing does not twist or kink. Replace the burner  
orifice supplied using pipe thread compound.  
This conversion kit shall be installed by  
a qualified service agency in accordance  
with the manufacturer’s instructions and  
all applicable codes and requirements  
of the authority having jurisdiction. If  
the information in these instruction is  
not followed exactly, a fire, explosion  
or production of carbon monoxide may  
result causing property damage, per-  
sonal injury or loss of life. The qualified  
service agency is responsible for the  
proper installation of this kit. The instal-  
lation is not proper and complete until  
the operation of the converted appliance  
is checked as specified in the owner in-  
structions supplied with the kit.  
7. Remove the burner hood  
from the pilot assembly by  
pulling vertically. Use a  
5/32” allen key to unscrew  
the injector. Replace the  
pilot injector with the one  
supplied. Replace the pilot  
hood onto the assembly  
ensuring key position for  
proper alignment.  
PILOT  
HOOD  
PILOT  
INJECTOR  
SIT  
Fig. 3  
8. Before replacing the burner assembly, adjust the burner  
shutter opening to 1/2” for propane and 1/16” for natural gas.  
9. Replace and re-secure the burner assembly, ensuring that  
the venturi fits over the burner orifice.  
10. To convert the main valve to the desired fuel, follow the  
instructions that are supplied with the SIT regulator assembly  
kit.  
1. “CAUTION” Before proceeding with conversion, the gas  
supply must be shut off prior to disconnecting the electric  
power.  
Fig.1  
11. The conversion data label must be filled out and attached  
2. Remove the  
optional front by  
adjacent to the valve.  
Latches  
lifting it up and  
away from the front  
of the fireplace.  
(Fig. 1)  
12. Turn on the gas supply and check for gas leaks by brushing  
on a soap and water solution. Do not use open flame.  
13. Refer to page 28 for min and max pressures and  
instructions for checking proper pressures. Replace the front  
portion of the air deflector and install the logs.  
3. Remove the  
glass door by  
pulling the two  
14. Then light the pilot and main burner to ensure that the  
gas lines have been purged and that the fireplace is operating  
properly at 26,000 BTU’s for both fuels.  
Glass Door  
latch handles  
Optional Front  
located along the  
top front edge  
forward and then  
lift the hook out  
from the slot in  
the door frame,  
to release the  
top of the door.  
Next, pivot the  
15. Re assemble the remaining components & turn on the  
electrical supply to the fireplace.  
Purge all gas lines with the glass door open.  
Assure that a continuous flow is at the burner before  
closing the door.  
door forward  
until the top  
BURNER  
CONTROL PANEL  
BASE  
edge of the door  
clears the front  
of the fireplace.  
Grip the sides of  
the door & lift the  
door out from the  
retainer along  
the bottom. (Fig.  
1)  
ELECTRODE  
BOX  
(AA Battery  
Required)  
BURNER  
BOTTOM  
CURVED  
DECORATIVE  
PANEL  
BURNER  
4. Remove the control panel cover. (Fig. 2)  
5. Remove the bowl and rockset exposing the pilot  
assembly.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
26  
REPLACEMENTS  
Contact your dealer for questions concerning prices and avail- 1. MODEL & SERIAL NUMBER OF FIREPLACE  
ability of replacement parts. Normally all parts can be ordered  
through your Napoleon® dealer or distributor.  
When ordering replacement parts always give the following  
information:  
2. INSTALLATION DATE OF FIREPLACE  
3. PART NUMBER  
4. DESCRIPTION OF PART  
5. FINISH  
* IDENTIFIES ITEMS WHICH ARE NOT ILLUSTRATED. FOR  
FURTHER INFORMATION, CONTACT YOUR NAPOLEON®  
DEALER.  
FOR WARRANTY REPLACEMENT PARTS, A PHOTOCOPY OF  
THE ORIGINAL INVOICE WILL BE REQUIRED TO HONOUR  
THE CLAIM.  
FLEXIBLE VENT KITS  
GD220 (5 FT)  
REPLACEMENT PARTS  
PART NO. DESCRIPTION  
#
1
31* W010-0397  
31* W410-0017  
4” FLEXIBLE ALUMINIUM LINER  
- (5 FT) C/W SPACERS  
W135-0275  
W135-0304  
W135-0277  
GL-655  
W565-0090  
W390-0002  
W725-0047  
W725-0048  
W455-0019  
W455-0003  
W680-0005  
OUTER ROCKS  
2
SINGLE ROCK  
7” FLEXIBLE ALUMINIUM LINER - (5 FT)  
3
BOWL  
4
ROCK SET ASSEMBLY  
WIRE MESH  
GD330 (10 FT)  
5
32* W010-0300  
4” FLEXIBLE ALUMINIUM LINER  
6*  
7
DOOR LATCH (EA)  
- (10 FT) C/W SPACERS  
NATURAL GAS VALVE - MODULATING  
PROPANE GAS VALVE - MODULATING  
NATURAL GAS ORIFICE #43  
PROPANE GAS ORIFICE #54  
THERMOCOUPLE **  
ELECTRODE C/W LEAD  
THERMOPILE  
32* W410-0018  
33* W010-0370  
7” FLEXIBLE ALUMINIUM LINER - (10 FT)  
WALL SUPPORT ASSEMBLY  
7
8*  
8*  
9
TERMINAL KITS  
34 PERISCOPE  
35 WALL TERMINAL KIT  
10 W240-0005  
11 W680-0004  
- GD201  
- GD222R  
12 W010- 1194  
13 W010- 1201  
14* W455-0070  
14* W455-0068  
15* W385-0334  
16 W500-0106  
17 W100-0099  
18 GD 552  
19 W660-0041  
20 W660-0046  
21 W660-0045  
22 W190-0017  
23 W300-0086  
24 W387-0006  
25 W750-0107  
26 W290-0080  
27* W361-0027  
28 W225-0171  
29* W500-0205  
30* W010-1500  
NATURAL GAS PILOT ASSEMBLY  
PROPANE GAS PILOT ASSEMBLY  
NG PILOT INJECTOR  
LP PILOT INJECTOR  
NAPOLEON® LOGO  
FIRESTOP (2 INCH CLEARANCE)  
BURNER  
ROOF TERMINAL KITS  
36* 1/12 TO 7/12 PITCH  
37* 8/12 TO 12/12 PITCH  
38* FLAT ROOF  
- GD110  
- GD111  
- GD112  
39 W490-0073  
40 W670-0006  
41 W170-0086  
42 W010-0453  
43 W263-0065 /  
W263-0066 /  
4/7 INNER/OUTER SLEEVE  
BLOWER  
4/7 TERMINAL  
SPARK SWITCH  
STORM COLLAR  
ROOF SUPPORT  
ROOF FLASHING  
ROOF FLASHING  
ROOF FLASHING  
TRANSMITTER  
RECEIVER  
DC SPARK UNIT CONTROL  
NIGHT LIGHT GLASS  
NIGHT LIGHT LAMP  
NIGHT LIGHT WIRE  
NIGHT LIGHT LENSE GASKET  
INSULATION SLEEVE  
DOOR  
W263-0067  
ACCESSORIES  
HI-TEMP SEALANT  
44* W573-0007  
45 GD501  
HEAT GUARD  
RESTRICTOR  
GLASS W/ GASKET  
46 GA-566  
HOT AIR DISTRIBUTION KIT  
HOT AIR EXHAUST KIT  
EXTENSION KIT, 5FT FLEX VENT  
WALL SUPPORT ASSEMBLY  
4” COUPLER  
47* GA-72  
48 GA-70  
49* W010-0370  
50* W175-0001  
51* W175-0013  
52* W175-0239  
53* W175-0240  
54 RFK82  
7” COUPLER  
CONVERSION KIT - NG TO LP  
CONVERSION KIT - LP TO NG  
RECTANGLE FACING KIT  
ARCHED FACING KIT  
WROUGHT IRON FACING KIT  
55 AFK82  
56* RFK82WI  
** WARNING: This is a fast acting thermocouple. It is an integral safety component. Replace only with a fast acting ther-  
mocouple supplied by Wolf Steel Ltd.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
27  
10  
4
11  
9
13  
3
1
12  
2
16  
18  
19  
5
17  
00  
0:00  
ON  
20  
AUX  
FEATURE SELECT  
22  
21  
ON/OFF  
28  
25  
34  
24  
23  
26  
35  
45  
55  
54  
46  
40  
41  
39  
43  
42  
48  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
28  
TROUBLE SHOOTING GUIDE  
BEFORE ATTEMPTING TO TROUBLESHOOT, PURGE YOUR UNIT AND INITIALLY LIGHT THE PILOT AND THE MAIN BURNER WITH THE GLASS DOOR OPEN.  
SYMPTOM  
PROBLEM  
TEST SOLUTION  
Main burner flame Blockage in vent.  
is a blue, lazy,  
- remove blockage. In really cold conditions, ice buildup may occur on  
the terminal and should be removed as required.  
transparent flame.  
- refer to Figure 13 to ensure correct location of storm collars.  
Incorrect installation.  
Flames are consis- Unit is over-fired or under-  
tently too large or fired.  
too small. Carbon-  
- check pressure readings:  
Inlet pressure can be checked by turning screw (A) counter-clockwise  
2 or 3 turns and then placing pressure gauge tubing over the test point.  
Gauge should read 7” (minimum 4.5”) water column for natural gas or  
13” (11” minimum) water column for propane. Check that main burner  
is operating on “HI”.  
ing occurs.  
A
B
Outlet pressure can be checked the same as above using screw (B).  
Gauge should read 3.5” water column for natural gas or 10” water col-  
umn for propane. Check that main burner is operating on “HI”.  
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN  
SCREWS CLOCKWISE FIRMLY TO RESEAL. DO NOT OVER-  
TORQUE.  
Leak test with a soap and water solution.  
Carbon is being de- Air shutter has become  
posited on glass, blocked  
- ensure air shutter opening is free of lint or other obstructions.  
logs or combustion  
Flame is impinging on the  
rocks or combustion cham-  
ber.  
- check that the bowl and rockset are correctly positioned.  
- open air shutter to increase the primary air.  
- check the input rate: check the manifold pressure and orifice size as  
specified by the rating plate values.  
chamber surfaces.  
- check that the door gasketing is not broken or missing and that the  
seal is tight.  
- check that both 4” and 7” vent liners are free of holes and well sealed  
at all joints.  
- check that minimum rise per foot has been adhered to for any hori-  
zontal venting.  
White / grey film Sulphur from fuel is being - clean the glass with a gas fireplace glass cleaner. DO NOT CLEAN  
forms.  
deposited on glass, logs or GLASS WHEN HOT.  
combustion chamber sur- If deposits are not cleaned off regularly, the glass may become per-  
faces.  
manently marked.  
Exhaust fumes Fireplace is spilling.  
smelled in room,  
headaches.  
- check door seal and relief flap seal.  
- check for chimney blockage  
- check that the paint curing process is complete  
Pilot goes out when System is not correctly  
the gas knob is re- purged.  
- purge the gas line with the glass door open.  
- fill the tank.  
leased.  
Out of propane gas.  
The gas valve has  
Pilot flame is not large - turn up the pilot flame.  
an interlock device  
which will not al-  
low the pilot burn-  
er to be lit until  
the thermocouple  
has cooled. Allow  
approximately 60  
seconds for the  
thermocouple to  
cool.  
enough  
Pilot flame is not engulfing the - gently twist the pilot head to improve the flame pattern around the  
thermocouple. thermocouple.  
Thermocouple shorting / - loosen and tighten thermocouple.  
faulty.  
- clean thermocouple and valve connection.  
- replace thermocouple.  
- replace valve.  
- replace.  
Faulty valve.  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
29  
SYMPTOM  
PROBLEM  
Themostat or switch is defec-  
tive.  
Wall switch wiring is defective.  
TEST SOLUTION  
- connect a jumper wire across the wall switch terminals; if main burner lights,  
replace switch / thermostat.  
- disconnect switch wires &connect a jumper wire across terminals 1 & 3; if the  
main burner lights, check the wires for defects and / or replace wires.  
Pilot burning; no gas  
to main burner; gas  
knob is on ‘HI’; wall  
switch / thermostat  
is on.  
Main burner orifice is plugged. - remove stoppage in orifice.  
- replace.  
Faulty valve.  
Pilot goes out while Gas piping is undersized.  
standing; Main  
- turn on all gas appliances and see if pilot flame flutters, diminishes or  
extinguishes, especially when main burner ignites. Monitor appliance  
supply working pressure.  
burner is in ‘OFF’  
position.  
- check if supply piping size is to code. Correct all undersized piping.  
Pilot will not light.  
No spark at pilot burner  
- check if pilot can be lit by a match  
- replace the wire if the wire insulation is broken or frayed.  
- replace the electrode if the ceramic insulator is cracked or broken.  
- check & replace the battery  
PILOT  
BURNER  
THERMOPILE  
- check to make sure the electrode is connected to the ignitor box  
THERMOCOUPLE  
Out of propane gas  
- fill the tank.  
Spark gap is incorrect  
- spark gap should be 0.150” to 0.175” (5/32” to 11/64” approx.) from the electrode  
tip and the pilot burner. To ensure proper electrode location, tighten securing nut  
(finger tight plus 1/4 turn).  
- check that the manual valve is turned on.  
- check the pilot orifice for blockage.  
- replace the valve.  
No gas at the pilot burner  
- call the gas distributor.  
Main burner goes out; Pilot flame is not large enough or - turn up pilot flame.  
pilot stays on.  
not engulfing the thermopile  
- replace pilot assembly.  
Thermopile shorting  
- clean thermopile connection to the valve. Reconnect.  
- replace thermopile / valve.  
Remote wall switch wire is too - shorten wire to correct length or wire gauge.  
long; too much resistance in the  
system.  
Faulty thermostat or switch.  
- replace.  
Main burner goes out;  
pilot goes out.  
Refer to “MAIN BURNER GOES OUT; PILOT STAYS ON”  
- check for vent blockage.  
Vent is blocked  
- check joint seals and installation.  
Vent is re-circulating  
4” flexible vent has become dis-  
connected from fireplace.  
- re-attach to fireplace.  
- reverse.  
Remote wall switch is Wall switch is mounted upside  
in “OFF” position; main down  
burner comes on when  
Remote wall switch is ground- - replace.  
gas knob is turned to  
“ON” position.  
ing.  
Remote wall switch wire is - check for ground (short); repair ground or replace wire.  
grounding.  
- replace.  
Faulty valve.  
Flames are consis- Unit is over-fired or under-fired. - check pressure readings:  
tently too large or too  
small. Carboning oc-  
curs.  
Inlet pressure can be checked by turning screw (A) counter-clock-wise 2 or 3  
turns and then placing pressure gauge tubing over the test point. Gauge should  
read 7” (minimum 4.5”) water column for natural gas or 13” (11” minimum) water  
column for propane. Check that main burner is operating on “HI”.  
Outlet pressure can be checked the same as above using screw (B). Gauge  
should read 3.5” water column for natural gas or 10” water column for propane.  
Check that main burner is operating on “HI”.  
B
A
L
O
I
AFTER TAKING PRESSURE READINGS, BE SURE TO TURN SCREWS  
CLOCKWISE FIRMLY TO RESEAL. DO NOT OVERTORQUE.  
Leak test with a soap and water solution.  
P
P
I
L
PILOT  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
30  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  
31  
NOTES  
W415-0583 / B / 05.23.07  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Miele Washer W3203 User Manual
MTD Snow Blower 190 833 OEM User Manual
MTX Audio Speaker 620CE User Manual
Napco Security Technologies Home Security System GEM P3200 User Manual
Novatel Stereo System GPS 534 User Manual
Numark Industries DJ Equipment DM2000X User Manual
Olympus Carrying Case PFL 01 User Manual
Optoma Technology Projection Television Home Theatre Projector User Manual
OWI Portable Speaker LGS370 User Manual
Packard Bell Personal Computer REFDOCS02420200 User Manual