Miller Electric Welder XL AC DC User Manual

Issued May 2008 • Index No. AD/8.0  
Stick Welding  
®
Power Source  
Thunderbolt XL AC/DC  
Light Industrial Applications  
Processes  
Amperage Range  
225 AC/150 DC: HIGH 40235 A (AC),  
LOW 30150 A (AC)  
30 – 160 (DC)  
300 AC/200 DC: HIGH 65300 A (AC),  
LOW 40200 A (AC)  
Garage/Job Shops  
Stick (SMAW)  
Plant Fabrication/Maintenance  
Vocational Training  
Light Production-line Work  
Input Power 1-Phase Power  
Quick  
Specs  
30 – 200 (DC)  
Max. Open-Circuit Voltage 80  
®
The Power of Blue.  
Comes Complete With:  
Infinite current control allows the  
Power source with 15 ft (4.5 m)  
electrode cable, electrode holder,  
10 ft (3 m) work cable with clamp,  
and power cord (without plug).  
Note: Thunderbolt XL 225 AC/150 DC  
(#903 642) includes 230 V plug.  
operator to adjust output by as little as  
1-amp increments. Users can always get  
the exact heat they need, unlike the step  
control design on competitive products.  
High 100% duty cycle rating:  
Models do not include wall receptacle.  
100 amps AC/65 amps DC for  
the 225 AC/150 DC amp model.  
130 amps AC/90 amps DC for  
the 300 AC/200 DC amp model.  
Output selector switch allows you  
to quickly select AC, DCEP or DCEN  
without adjusting the output leads.  
The exclusive patented Accu-Set  
provides precise heat control with  
infinite amperage control.  
Fully varnished magnetic coils:  
varnish protects and lengthens the  
life of the coils inside.  
High DC weld output: up to 150 amps  
for the 225 AC/150 DC model, and up to  
200 amps for the 300 AC/200 DC model,  
available at 20% duty cycle. Thunderbolt XL  
225 AC/150 DC model has 20% more DC  
output than competitive products.  
Forced-draft cooling fan runs  
continuously and helps to extend  
the life of the power source.  
Specifications  
(Subject to change without notice.)  
Welding  
Max. Open- Amps Input at Rated Output,  
Amperage Range  
Circuit  
50 or 60 Hz  
Net  
Model  
Rated Output at 20% Duty Cycle  
High  
Low  
Voltage  
220 V  
230 V  
Dimensions  
Weight  
Thunderbolt  
XL 225 AC/  
150 DC  
AC  
DC 150 A at 25 VDC, 60 Hz (15% Duty Cycle at 50 Hz)  
225 A at 25 VAC, 60 Hz (15% Duty Cycle at 50 Hz) 40235 30–150  
80  
47.5  
H: 18-3/4 in (476 mm) 104 lb  
W: 12-3/4 in (323 mm) (47 kg)  
D: 17-1/2 in (445 mm)  
134 lb  
30160  
65300 40200  
30200  
Thunderbolt AC  
XL 300 AC/  
200 DC  
300 A at 30 VAC, 50/60 Hz  
70  
(61 kg)  
DC 200 A at 25 VDC, 50/60 Hz  
Power source is warranted for 3 years, parts and labor.  
Original main power rectifiers are warranted for 5 years.  
Miller Electric Mfg. Co.  
An Illinois Tool Works Company  
1635 West Spencer Street  
Appleton, WI 54914 USA  
International Headquarters Web Site  
Phone: 920-735-4505  
USA FAX: 920-735-4134  
Canadian FAX: 920-735-4169  
International FAX: 920-735-4125  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Milwaukee Drill 4004 55 User Manual
Moyer Diebel Dishwasher MH 60M2 User Manual
Multi Tech Systems Network Router MT3410ZLX T 2 User Manual
Nady Systems Insulin Pen ADI 2 User Manual
NEC Computer Monitor XP29 XM29 Plus User Manual
Nikon Camcorder 26317 User Manual
Nostalgia Electrics Popcorn Poppers CCP610 User Manual
Olympus Camera Flash 260116 User Manual
Panasonic CD Player CQ MRX777EUC User Manual
Panasonic Network Card MAZ8xxxG Series User Manual