Issued November 2005 • Index No. AD/4.4
TIG/Stick Welding
®
Power Source
Syncrowave 200
Light Industrial Applications
Processes
Input Power Requires 1-Phase Power
Amperage Range 5–200 A
Light Metal Fabrication
Maintenance/Repair Operations
Light Manufacturing
Automotive Repair
Vocational Training
Hobbyist
TIG (GTAW) Welding
Stick (SMAW) Welding
Pulsed TIG (GTAW-P) Welding
Quick
Specs
Rated Output 150 A at 26 V, 40% Duty Cycle
Weight Base Model: 238 lb (108 kg)
Runner:
271 lb (123 kg)
®
The Power of Blue.
adjustable penetration and cleaning action while increasing arc
stability on various aluminum alloys, and helps eliminate
tungsten spitting and arc rectification.
NEW! Auto-Postflow protects the weld end
zone and electrode by optimizing postflow
time based on welding amperage—for
adequate shielding every time without waste
and no need for adjustment.
Squarewave output with AC balance control features
NEW! Cable management system uses
dual cable hangers and foot control storage
conveniently attach to the power source
side panels to allow all weld cables and the
remote foot control to be neatly stored,
preventing torch, cable or remote damage.
NEW! Dual digital meters with alpha-numeric
displays allow for quick and easy viewing and
preset values for voltage, amperage and other
key variables. Allows for greater accuracy and
repeatability in the welding procedure.
NEW! Built-in pulse control enhances weld
bead and puddle control for improved
appearance and quality—reduce burn
through, coordinate the addition of filler
material, and reduce the warping effects of
distortion by reducing the average heat input.
NEW! Syncro Start™ allows the operator
to choose from three different starting
conditions to optimize the application
(Soft/Standard/Hot).
NEW! Runner has low cylinder
rack to eliminate the need for lifting
when changing gas cylinders.
NEW! 115 V auxiliary power receptacle is
conveniently located on the front panel,
™
allowing for operation of a Coolmate torch
Fan-On-Demand™ improves power
efficiency and reduces noise and
coolant system or other small tools.
Syncrowave
200 Runner
maintenance by lessening the amount
of airborne contaminants pulled
through the machine.
Arc hour/cycle counter records actual welding
time and number of arc starts.
Adaptive Hot Start™ for
Stick arc starts automatically
increases the output amperage at
the start of a weld should the start
require it. Prevents the electrode from
sticking and creating an inclusion.
DIG control allows the arc
characteristics to be changed for
specific applications and electrodes.
Lower the DIG setting for smooth
running electrodes like E7018 and
increase the DIG setting for stiffer,
more penetrating electrodes like E6010.
NEW! Weldcraft® WP1712SFDI50
TIG torch. 150 A, air-cooled torch
features super flex (SF) braided nylon
power cable for maximum flexibility.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters Web Site
Phone: 920-735-4505
USA FAX: 920-735-4134
Canadian FAX: 920-735-4169
International FAX: 920-735-4125
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Genuine Miller Accessories
Runner Package
®
Running Gear and Covers
®
Syncrowave 200 Runner
#907 308-01-1 208 – 230 V, 50/60 Hz
#907 309-01-1 460/575 VAC, 50/60 Hz
Includes Syncrowave 200, No. 39 running
gear, 150 amp WP1712SFDI Weldcraft
torch with quick-connect, 12 ft (3.7 m)
work cable with clamp and quick-connect,
electrode holder with quick-connect,
RFCS-14 remote foot control with 20 ft
(6 m) cord, gas regulator and gas hose.
Primary cord is included with 208 – 230 V
model only.
RMLS-14 Switch #129 337
For all Miller solid-state power sources
after serial number JK674521. Momentary-
and maintained-contact rocker switch for
contactor control. Push forward for
maintained contact and backward for
momentary contact. Includes 26.5 ft (8 m)
cord and 14-pin plug.
RMS-14 On/Off Control #187 208
Remote Controls
No. 39 Running Gear #300 009
Includes low cylinder rack, two 8 in
(203 mm) wheels and two 4 in (102 mm)
casters. Two compartments have been
integrated for filler materials and will
accommodate one gas cylinder up to
60 in (152 cm) high measuring 9 in
(23 cm) in diameter.
For all Miller solid-state power sources
after serial number JK674521. Momentary-
contact switch for contactor control.
Rubber-covered pushbutton dome switch
ideal for repetitive on-off applications.
Includes 26.5 ft (8 m) cord and 14-pin plug.
RFCS-14 HD
Foot Control
#194 744
For all Miller
solid-state
power sources
after serial
RHC-14 Hand Control
#129 340
Miniature hand control
for remote current and
contactor control.
number JK674521. This new design
increases stability with a larger base and
durability with a heavier cord. Maximum
flexibility is accomplished with a recon-
figurable cord that can exit the front, back or
either side of the pedal. Foot pedal provides
remote current and contactor control.
Includes 20 ft (6 m) cord and 14-pin plug.
Protective Cover #300 059
Heavy-duty, water- and mildew-resistant.
Protects and maintains the finish of
the welder.
Dimensions:
4 x 4 x 3-1/4 in (102 x 102 x 82 mm).
Includes 20 ft (6 m) cord and 14-pin plug.
TIG (GTAW) Torches
Water Coolant Systems
For more information, see the Miller Coolant
Systems literature sheet, Index No. AY/7.2.
Weldcraft® TIG Torches
The Weldcraft line of TIG
torches complements the
most popular TIG power
source line available today. The Weldcraft
torch line includes both air-cooled and
water-cooled models. Available with
genuine Weldcraft parts.
™
Coolmate 3 #043 007 115 VAC
RCCS-14 Remote Contactor and Current
Control #043 688 14-pin plug
For use with water-cooled torches rated up
to 500 amps. Unique paddle-wheel
indicator, external filter and easy-fill spout.
For all Miller solid-state power sources
after serial number JK674521. North/south
rotary-motion fingertip control fastens to
Low-Conductivity Coolant #043 810
Sold in cases of four 1-gallon recyclable
plastic bottles. Miller coolants contain a
base of ethylene glycol and deionized water
to protect against freezing to -37˚F (-38˚C)
or boiling to 227˚F (108˚C). Also contains a
compound that resists algae growth.
®
TIG torch using two Velcro straps. Great
for applications that require a finer amperage
control. Includes 26.5 ft (8 m) control cord.
Water-Cooled Torch #WP2025RM
Requires adapter #195 380.
Water-Cooled TIG Torch Adapter
#195 380
RCC-14 Remote Contactor and Current
Control #151 086 14-pin plug
TIG (Gas Tungsten Arc Welding) Handbook
#170 555
To order, call the Miller Literature
Distribution Center at 1-920-751-2120, or
FAX 1-920-751-2121. A comprehensive,
text on all aspects of the TIG process.
For all Miller solid-state power sources
after serial number JK674521. Side-to-side
(east/west) rotary-motion fingertip control
®
fastens to TIG torch using two Velcro
straps. Great for production or contractors
that need quick ramp-up. Includes 26.5 ft
(8 m) control cord.
3
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Package Components
Complete
Syncrowave
200 Runner
Syncrowave
200
Packages!
Power Source
with 8 ft (2.4 m)
Primary Cord
(Cord included
with 208–230 V
model only)
Power Source
with 8 ft (2.4 m)
Primary Cord
(Cord included
with 208–230 V
model only)
No. 39 Running Gear
Gas Regulator
and Hose
Gas Regulator
and Hose
Electrode
Holder with
Quick-Connect
Electrode
Holder with
Quick-Connect
RFCS-14 Foot
Control with
20 ft (6 m) Cord
RFCS-14 Foot
Control with
20 ft (6 m) Cord
12 ft (3.7 m) Work
Cable with Clamp
and Quick-Connect
12 ft (3.7 m) Work
Cable with Clamp
and Quick-Connect
150 A WP1712SFDI50
TIG Torch with Quick-Connect
150 A WP1712SFDI50
TIG Torch with Quick-Connect
Ordering Information
Equipment and Options
Syncrowave® 200
Stock No.
Description
Qty.
Price
#907 308
#907 309
#907 308-01-1
#907 309-01-1
208-230 V, 50/60 Hz
460/575 VAC, 50/60 Hz
208-230 V, 50/60 Hz
460/575 VAC, 50/60 Hz
Syncrowave® 200 Runner
Running Gear and Covers
No. 39 Running Gear
Protective Cover
#300 009
#300 059
Remote Controls
RFCS-14 HD
RCCS-14
RCC-14
RMLS-14
RMS-14
#194 744
#043 688
#151 086
#129 337
#187 208
#129 340
Heavy-duty foot control
North/south fingertip control
Side-to-side fingertip control
Momentary/maintained rocker control
Momentary rubber dome switch
Miniature hand control
RHC-14
Coolant Systems
Coolmate™
Low-Conductivity Coolant
Coolant System Hoses
3
#043 007
#043 810
115 VAC coolant system
TIG Accessories
Water-Cooled Torch
#WP2025RM
#195 380
Requires adapter #195 380
Water-Cooled TIG Torch Adapter
Air-Cooled Torch
#WP1712SFM
#WP1725SFM
12 ft (3.7 m) replacement torch
25 ft (7.6 m) replacement torch
Flow-Thru Air-Cooled TIG Torch Adapter
#194 722
Consumables, Tungsten
Gas Cylinder
Stick Accessories
Stick Electrodes
Educational Resources
TIG (Gas Tungsten Arc Welding) Handbook #170 555
TIG Calculator
#171 086
Date:
Total Quoted Price:
Distributed by:
Litho in USA
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