Melnor Industries Boating Equipment 94822 User Manual

Specifications  
Capacity:  
500 Lbs. Maximum  
27‑1/4”  
Maximum Table Height:  
1/4-TON CAPACITY  
HYDRAULIC  
Minimum Table Height  
Table Size  
9”  
27‑3/4” x 17‑5/8”  
Steel Construction  
27‑ 3/4”  
Construction:  
Table Length:  
Weight  
LIFT TABLE  
95.7 lbs.  
94822 Hydraulic Lift Table  
Unpacking  
INsTRUCTIONs AND PRECAUTIONs  
Note: When unpacking, use assistance when lifting the Hydraulic  
Lift Table from the box. Or set the packaging box sideways  
and slide the Lift Table out from the box sideways.  
Caution: When lifting Hydraulic Lift Table from packaging  
box, be sure to grip the main frame. Do not just grip  
the Table. Doing so will only raise up the Table and  
keep the unit’s frame in the packaging box.  
Important safety Information  
1. Do not exceed 1/4 ton (500 lb.) max weight capacity.  
Be aware of dynamic loading! Sudden load movement  
may briefly create excess load causing product failure.  
2. Use only on flat, level and hard surface capable of  
supporting the Lift Table and any item(s) placed on  
Table. Evenly distribute load on Table to avoid tipping.  
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3. Use as intended only. Do not use Lift Table to  
lift or transport animals, pets, or people.  
4. Assemble only according to these instructions.  
Improper assembly can create hazards.  
5. Follow all hydraulic bleeding instructions  
Read this material before  
using this product.  
specified in this manual.  
6. Wear ANSI‑approved safety goggles and heavy‑  
duty work gloves during assembly and use.  
Failure to do so can result  
in serious injury.  
sAVE THIs mANUAL.  
7. Keep assembly area clean and well lit.  
8. Keep bystanders out of the area during assembly.  
When unpacking, make sure  
that the product is intact and  
undamaged.  
9. Do not assemble when tired or when under  
the influence of drugs or medication.  
If any parts are missing or broken,  
please call 1‑800‑444‑3353  
as soon as possible.  
10. This product is not a toy. Do not allow  
children to play with or near this item.  
11. Use as intended only.  
©
®
Copyright 2010 by Harbor Freight Tools . All rights reserved. No  
portion of this document or any artwork contained herein may be  
reproduced in any shape or form without the express written consent  
of Harbor Freight Tools. Diagrams within this document may not  
be drawn proportionally. Due to continuing improvements, actual  
product may differ slightly from the product described herein. Tools  
required for assembly and service may not be included.  
12. Inspect before every use; do not use  
if parts are loose or damaged.  
13. Maintain product labels and nameplates. These carry  
important safety information. If unreadable or missing,  
contact Harbor Freight Tools for a replacement.  
For technical questions or replacement  
parts, please call 1-800-444-3353.  
Manual Revised 11a  
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Operating Instructions  
Bleeding Instructions  
1. Before loading and while stationary, lock the back  
Casters (19) to prevent the Lift Table from moving.  
If the Lift Table is not performing properly, it may  
be due to air in the hydraulic system. Follow  
these steps to bleed air from the system.  
2. The Table (1) is raised by pumping the Lifting Pedal  
(27) with your foot until the desired height is achieved.  
1. Raise the Table to it’s highest position.  
3. Once desired height is reached, swing down the  
Safety Bars (7) on either side of the Lift Frame. This  
will prevent any kind of uncontrolled Table drop.  
2. Swing down the two Safety Bars so that they both  
rest on the top platform of the Base Assembly.  
3. Remove the rubber Oil Plug (J04). You can carefully  
4. To lower the Table, Squeeze the Release  
Handle (22) at the top of the main Handle.  
remove it with a large flat head screwdriver.  
4. After the Oil Plug is removed, swing the two  
Safety Bars back against their stops.  
Note: Be sure to lift Safety Bars up, allowing the  
Table to be completely lowered (if needed).  
5. Squeeze the Release Handle to lower the Table. This  
should purge the air out of the hydraulic system.  
6. Raise the Table to it’s highest position and swing both  
the Safety Bars down onto the Base Assembly (17).  
maintenance  
7. Top off hydraulic fluid into the oil hole where the Oil Plug  
1. Lubricate hydraulic connections monthly  
with a good quality grease.  
goes until it is full. Note: make sure you use new oil.  
8. Replace the Oil Plug by firmly  
2. Check for the free movement and wear  
of the wheels. Replace if needed.  
pressing it in while twisting it.  
3. Check the Caster brakes regularly. They  
should lock firmly and release completely.  
4. If you encounter difficulty using the Release  
Handle to lower the Table, the Control  
Cable (49) may need adjusting.  
WARNING! Make sure the Release Handle is pressed  
only halfway down during adjustment. This will allow  
the Table to lower slowly for safety purposes.  
a. With assistance, tip over Lift Table.  
Hex Bolt (16)  
Control Cable (49)  
Cable Bolt (50)  
Figure 5  
b. Loosen the Cable Bolt (50) and Cable Nut  
(51) and tug the Control Cable until it is tight.  
WARNING! Do not pull too tight; you want to  
leave a small amount of give. See Figure 5.  
c. Re‑fasten the Nut and Bolt. Then test the  
Release Handle, making sure the Release  
Handle is pressed halfway down.  
5. Check for oil leakage from the hydraulic cylinder.  
The hydraulic cylinder is not user serviceable.  
WARNING! Any service or repairs to the Hydraulic  
Lift Table should be performed by a qualified  
service technician. Improper repairs or service  
could result in equipment failure or personal injury.  
SKU 94822  
For technical questions, please call 1-800-444-3353.  
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Page 3  
Lift Table Parts List  
Part  
1
2
Description  
Toptable  
Lift Frame  
Shaft  
Qty  
1
1
Part  
Description  
Qty  
2
2
Part  
38 Spring Cap  
39 Spring  
Description  
Qty  
1
1
19 Caster Ass'y  
20 Bolt M8 x 30  
21 Handle  
3
2
1
40 Spring  
1
4
5
6
Retaining Ring  
Pin (1)  
Bolt  
8
2
2
22 Brake Handle  
23 Bolt M8 x 25  
24 Pin  
1
2
1
41 Bolt  
42a Release Valve Link  
44 R‑pin  
1
1
1
7
8
9
Safety Bar  
Nut  
Pin  
2
2
2
1
25 Bolt Sleeve  
26 Brake Thread  
27 Lifting Pedal  
28 Bumper  
1
1
1
1
45 Pin (7)  
46a Pump  
47 Front Wheel  
48 Wheel Bushing  
(not shown)  
1
1
2
2
10 Pin (2)  
11 Pin (3)  
2
29 Bolt  
1
12 Nut M8  
12  
8
2
14  
2
1
30a Lifting Pedal Connector  
31 Pin (4)  
33a Connecting Plate  
34a Cotter  
35 Pin (5)  
36 Pin (6)  
1
1
1
2
1
1
2
49 Control Cable  
(not shown)  
50 Cable Bolt (not shown)  
51 Cable Nut (not shown)  
52 Washer  
1
13 Lock Washer  
14 Lock Nut  
15 Washer  
16 Hex Bolt M8 x 60  
17 Base Ass'y  
18 Bolt M8 x 16  
1
1
1
1
53 Retaining Ring  
8
37 Retaining Ring  
Record serial Number Here:  
Note: If product has no serial number, record month and year of purchase instead.  
Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.  
PLEAsE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAgRAM  
IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS  
qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED TO REPLACE  
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLY  
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY  
ARISINg OUT OF HIS OR HER REPAIRS TO THE ORIgINAL PRODUCT OR REPLACEMENT PARTS  
THERETO, OR ARISINg OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
Page 4  
For technical questions, please call 1-800-444-3353.  
SKU 94822  
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Lift Table Assembly Diagram  
53  
30a  
33a  
34a  
52  
34a  
46a  
42a  
SKU 94822  
For technical questions, please call 1-800-444-3353.  
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Page 5  
Pump Parts List and Diagram  
Part  
J01 O‑ring  
Description  
Qty  
1
1
1
1
Part  
Description  
Qty  
1
1
1
1
Part  
J31 O‑ring  
J32 Seal Ring  
J33 O‑ring  
J34 Damp Valve Seat  
J35 Spring  
Description  
Qty  
1
1
1
1
J16 Nylon Ring  
J17 Oil Filter  
J18 Spring  
J19 Ball  
J20 Ball Cup  
J21 Spring  
J02 Top Nut  
J03 Nylon Ring  
J04 Oil Plug  
J05 Reservoir  
J06 Ram  
1
1
1
1
1
1
J36 O‑ring  
J07 Cup Seal  
J08 O‑ring  
1
1
J22 Screw  
J23 O‑ring  
1
1
J37 Damp Valve Rod  
J38 Screw  
1
1
J09 Screw  
2
J24 Screw  
1
J39 Pump  
1
J10 Packing Washer  
J11 Spring  
J12 Ball  
J13 Oil Filter  
J14 Cylinder  
J15 Washer  
2
1
2
1
1
1
J25 Plastic Cap  
J26 Spring Collar  
J27 Oil Filter  
J28 Valve Plug  
J29 Spring  
1
2
1
1
1
1
J40 Copper Washer  
J41 Pump Cylinder  
J42 Seal Ring  
J43 Seal Ring  
J44 Pump Piston  
1
1
1
1
1
J30 Ball  
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
J
Page 6  
For technical questions, please call 1-800-444-3353.  
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SKU 94822  
LImITED 90 DAY WARRANTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability  
standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship  
for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or  
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,  
improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death,  
injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use  
of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the  
above limitation of exclusion may not apply to you. THIS WARRANTY IS ExPRESSLY IN LIEU OF ALL OTHER  
WARRANTIES, ExPRESS OR IMPLIED, INCLUDINg THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges  
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If  
our inspection verifies the defect, we will either repair or replace the product at our election or we may elect  
to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return  
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from  
causes not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 94822  
For technical questions, please call 1-800-444-3353.  
Page 7  
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