Meco Charcoal Grill 7652K1 User Manual

®
®
Aussie  
by Meco  
Monaro® Charcoal Grill  
Assembly and Use Manual  
Model 7652K1  
Model 7652K5 & 7652K6  
FOR OUTDOOR HOUSEHOLD USE ONLY. NOT FOR COMMERCIAL USE.  
• Failure to follow these instructions could result in fire or explosion which could cause property  
damage, personal injury or death.  
• Read and follow instructions carefully before assembly or use.  
• Do not use this product for any other purpose than which it is intended.  
• These instructions must be kept with the user. SAVE THESE INSTRUCTIONS.  
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PARTS ILLUSTRATIONS  
3
2 or 2A  
2B  
1
3A  
5
4
6 or 6A  
4A  
5A  
6B  
9
10-See Item 7  
8
7 with Item 10 installed  
11  
11A  
12  
13  
14  
17  
15  
18 or 18A  
17A  
16  
21  
20  
19  
22  
23  
3
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26  
24  
25 Hood w/Embossed Logo  
25A Hood w/Decal Logo Shown  
QTY.  
Model Model  
Model  
PARTS LIST  
7652K1 7652K5 7652K6  
ITEM DESCRIPTION  
PART #  
1
2
Owner's Manual  
Side Table (Metal Insert)  
03.6077.01  
03.6495.00  
03.6597.00  
03.5845.00  
03.6496.00  
03.6066.00  
03.6497.00  
03.6065.00  
03.6498.00  
03.4062.00  
03.6499.00  
03.6598.00  
03.6067.00  
03.5014.00  
03.4072.00  
03.5003.00  
03.4073.00  
--  
1
--  
--  
2
--  
2
1
2
--  
--  
2
--  
2
--  
24  
--  
1
--  
--  
1
2
2
1
2
2
--  
2
--  
2
--  
24  
--  
--  
1
--  
1
2
2A Side Table (Metal Insert )  
2B Side Table (All Wood)  
3
Fixed Leg (Metal)  
3A Fixed Leg (Wood)  
Wheel Leg (Metal)  
4A Wheel Leg (Wood)  
Bolt, 1/4-20 x 1 3/8"  
5A Bolt, 1/4-20 x 1 "  
Bottom Shelf (Model 7652K5)  
4
--  
2
5
--  
24  
--  
--  
1
1
2
2
2
6
6A Bottom Shelf (Model 7652K6)  
6B Bottom Shelf (Model 7652K1)  
7
8
9
10 Axle Nut (Assembled on Item 7 Axle)  
11 Body Assembly (See 25, 25A & 26 for Replacement)  
12 Slide Vent  
Axle (Assembled with Item 10 Axle Nut)  
Steel Washer, (Axle)  
Wheel  
2
2
1
2
2
1
2
1
2
03.6072.00  
03.6070.00  
03.6501.00  
03.6071.00  
03.4070.00  
03.6020.00  
03.4066.00  
03.6036.00  
03.6599.00  
03.6023.00  
03.4074.00  
03.6003.00  
03.6069.00  
03.6074.00  
03.6075.00  
03.6502.00  
03.6503.00  
03.6068.00  
13 Bolt, 6mm x 16mm  
14 Washer, 6mm  
15 Spacer, Sleeve  
8
18  
8
10  
2
8
1
--  
2
8
8
1
1
2
1
--  
1
8
18  
8
10  
10  
--  
1
--  
2
8
8
1
1
8
18  
8
10  
10  
--  
--  
1
2
8
8
1
1
2
--  
1
1
16 Locknut, 6mm  
17 Bolt, 6mm x 90mm  
17A Bolt, 6mm x 110mm  
18 Handle, Hood (Models 7652K1 & 7652K5)  
18A Handle, Hood (Model 7652K6)  
19 Spacer, Handle  
20 Spacer, Body  
21 Wing Nut, M6  
22 Drip Pan  
23 Charcoal Grate  
24 Cooking Grid  
2
--  
1
25 Hood (Embossed Logo)  
25A Hood (Decal Logo)  
26 Body  
1
4
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TOOLS:  
and/or  
or  
STEP 1- Leg/Side Table Assembly  
(ITEM 3 or 3A) Fixed Leg  
(ITEM 2 or 2A  
Side Table  
(ITEM 2B)  
Side Table  
(ITEM 4 or 4A) Wheel Leg  
(ITEM 5A) 1/4-20 x 1” Bolt  
(ITEM 5) 1/4-20 x 1 3/8” Bolt  
· Lay Side Tables upside down on a flat surface. Side tables will fit on either side of grill.  
· Attach the two Fixed Legs to one Side Table. Align four recessed holes of a Fixed Leg with four  
inserted holes in a Side Table. The four large recessed holes in the Fixed Leg should face away  
from Side Table. Attach four 1/4 -20 Bolts (Item 5 or 5A) through each Fixed Leg into the  
threaded holes in the Side Table. Do not tighten bolts completely. (NOTE: For easier alignment  
and further assembly, final tightening of all bolts will be completed in Step 6).  
· Attach the two Wheel Legs to the second Side Table the same way. (Wheel Leg is the short leg  
with a large axle hole at one end.)  
Recessed  
holes face out  
(ITEM 4) Fixed Leg  
(ITEM 3) Wheel Leg  
with Axle hole  
Wood Side  
Table/Legs  
5
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STEP 2- Bottom Shelf/Leg Assembly  
(ITEM 5)  
1/4-20 x 1 3/8” Bolt  
(ITEM 5A)  
1/4-20 x 1” Bolt  
(ITEM 6B)  
Bottom Shelf  
(ITEM 6 or 6A)  
Bottom Shelf  
· Place both Leg/Side Table Assemblies opposite each other as shown with Bottom Shelf  
between them.  
· Align Bottom Shelf holes with holes of Wheel Legs and attach with four 1/4-20 Bolts (Item 5 or  
5A). Do not tighten Bolts completely.  
· Secure Fixed Legs to Bottom Shelf with 1/4 -20 Bolts. Go ahead and tighten Wheel Leg bolts  
securely. (This will not be possible after the Wheel is assembled.)  
Fixed Legs  
Wheel Legs  
All Wood Bottom  
Shelf/ Leg Assembly  
Fixed Legs  
Wheel Legs  
6
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STEP 3-Wheel Assembly  
(ITEM 8) Washer  
(Axle)  
(ITEM 10) Axle Nut  
(ITEM 9) Wheel  
7 with Item 10 installed  
· Remove Axle Nuts from Axle. Insert Axle through both sides of Wheel Legs. Place Axle Washers  
onto each end of Axle.  
· Position Wheel hub recess to the outside and slide a Wheel onto each end of Axle.  
· Attach Axle Nut onto each end of Axle. Tighten each side with wrench or pliers.  
Axle Washer  
Axle Nut  
Wheel hub recess  
this side  
7
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STEP 4-Slide Vent Assembly  
(ITEM 12)  
Slide Vent  
(ITEM 13) Bolt, 6mm  
(ITEM 15)  
Sleeve  
Spacer, 6mm  
(ITEM 14)  
Washer, 6mm  
(ITEM 11 or 11A)  
Body Assembly  
(ITEM 16)  
Locknut, 6mm  
· Open the Hood on the Grill Body.  
· Align slotted holes in Slide Vent with holes in Grill Body Side.  
· Insert a 6 mm x 16 Bolt through the 6mm Steel Washer and Sleeve Spacer. Position this  
assembly with the Sleeve Spacer inside the Slide Vent slotted hole. Attach 6mm Steel Washer  
and Locknut to Bolt from inside of Grill Body to secure the Slide Vent. Repeat for each slotted  
hole on both Slide Vents.  
· Make sure the Vents slide back and forth freely over the Sleeve Spacers. If not, loosen the bolts  
slightly and reset the Spacers inside the Slide Vent slotted holes and retighten.  
Sleeve Spacer inside  
slotted hole of Slide vent  
8
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STEP 5-Hood Handle Assembly  
(ITEM 17) Bolt, 6mm x 90 mm  
(ITEM 14) Washer  
6 mm  
(ITEM 16) Locknut  
6mm  
(ITEM 19) Handle Spacer  
(ITEM 18 or 18A) Hood Handle  
· Open Hood and lay it on on its backside.  
· Insert 6 mm x 90 mm Bolt through recessed hole of  
Hood Handle, through Handle Spacer through a  
hole in Hood. (Note: Wide end of Handle Spacer  
goes against the Hood.)  
· Attach a 6mm Washer and Locknut to the Bolt from  
inside Hood. Do not over tighten; it may crack the  
Hood finish.  
· Repeat for other end of Handle.  
Assembled Handle  
STEP 6-Grill Body/Cart Assembly (Continues on next page)  
Assembly of Grill Body will require  
two people.  
(ITEM 17) Bolt, 6mm x 90 mm  
(ITEM 17A) Bolt, 6mm x 110 mm  
(ITEM 11 or 11A)  
Body Assembly  
(ITEM 20) Body Spacer  
(ITEM 21) Wingnut, 6mm  
9
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STEP 6-Continued Grill Body/Cart Assembly (See also page 11 for Wood Cart Assembly)  
· Carefully lay Grill Body Assembly on its back side with Front panel facing up and Hood open.  
Lay Cart Assembly on the back side with the Grill Body between Side Tables. (Note: Wheels on  
Cart assembly are to the left.) (FIG. A)  
· Align slotted holes on sides of Grill Body Assembly with holes in edges of legs (FIG. B). Insert  
Body Spacers between Leg and Grill Body. (You can pull the legs away from the body since  
all the bolts are loose.) Insert two 6mm x 90mm Body Bolts through Leg, Spacers and slotted  
holes in Grill Body. Attach a 6mm Wing Nut to the Bolts, but do not tighten. Repeat this  
assembly for remaining three Cart Legs.  
· With help from a second person, turn full Grill and Cart Assembly upright. The Grill Body  
should slide down to seat itself within the slotted  
holes. If not, loosen the Body bolts and push  
down at all four corners.  
· Tighten all Body Bolts and Wing Nuts.  
Wingnut  
· Tighten all other Bolts at his time.  
View from inside  
Body/Cart Assembly  
Body Spacer  
Bolt  
FIG. B  
View from back side of  
Leg/Body Assembly  
after standing up  
FIG. A  
10  
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STEP 6-Grill Body/Wood Cart Assembly  
Wingnut  
Body Spacer  
View from inside  
Bolt  
Body/Leg Assembly  
FIG. B  
View from back side of  
Body/Leg Assembly  
after standing up  
FIG. A  
11  
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STEP 7- Install Drip Pan, Charcoal Grate & Cooking Grid  
(ITEM 22) Drip Pan  
(ITEM 23) Charcoal Grate  
(ITEM 24) Cooking Grid  
· Slide Drip Pan back into Grill Body. Make sure the Drip Pan is pushed all the way in.  
· Hang Charcoal Grate inside Grill Body by hooking the handles inside the two (2) elongated slots  
on each side of the Grill Body.  
· Lay the Cooking Grids on the front and rear Body shoulders above the Charcoal Holder.  
Slide Drip Pan  
under Body  
Hook Handles  
into slots  
Install Grids on  
Front and Rear  
Shoulder of Body  
12  
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OPERATING AND MAINTAINING YOUR CHARCOAL GRILL  
· Once the barbecue grill has been lit, do not touch the  
charcoal briquettes/wood chunks to see if they are hot.  
BEFORE USING YOUR CHARCOAL GRILL  
· Never add lighter fluid to already hot or warm coals.  
· Do not close Hood on flaming charcoal. If closed and  
re-opened, the flames could leap out and burn.  
· Do not wear loose clothing (example: hanging shirt  
tails, clothing with frills, etc.) around a charcoal grill  
while in use or hot.  
· Do not lean your body over the charcoal grill when  
lighting it, while it hot or is in use.  
· Do not touch hot surfaces. Use heat resistant gloves,  
long-handled tongs, or cooking mitts at all times  
since the grill will become very hot.  
· Open the hood carefully when cooking to avoid burn  
from the hot air and steam trapped inside.  
· Do not move a charcoal grill when in use or hot.  
· Do not douse or spray the grill or cooking surfaces  
with water when hot. Burns from grease or the water  
splatters could occur.  
USING CHARCOAL  
To reduce the risk of serious bodily injury or death:  
· Be careful when burning charcoal to avoid getting  
burned from flame, heat or hot coals.  
· Burning charcoal consumes oxygen and produces  
toxic gases, including carbon monoxide that can kill.  
· Be aware of the wind blown sparks.  
· Always have an ABC fire extinguisher, baking soda, a  
bucket of sand or a garden hose ready in case of an  
uncontrolled fire.  
Use a high quality hardwood charcoal to make sure you get a  
good fire. Charcoal briquettes made from maple, oak, birch or  
elm woods will burn clean with very little smoke and without  
unpleasant odors.  
· Do not allow children to operate or play near a  
charcoal grill. Keep animals and bystanders out of the  
grill area. Do not leave grill unattended.  
· Allow grill to cool before handling parts or cleaning.  
· To avoid a fire, allow coals to burn out completely and  
let the ashes cool for 48 hours before disposing of  
them.  
· Do not attempt to extinguish a grease fire with water  
or other liquids. Have a BC fire extinguisher nearby.  
· If your Charcoal grill catches on fire:  
SELECTING A LOCATION  
To reduce the risk of serious bodily injury or death:  
· Locate your charcoal in an open area away from  
buildings, dry leaves, or brush.and at least 10 feet  
away from your house or building.  
· Always make sure the grill is on a level, stable surface  
and not tilted toward the front or back.  
- Evacuate everyone from the area.  
- If you can, close the Hood.  
- If the fire is a grease fire, and you can safely  
extinguish, use baking soda, a BC fire extinguisher or  
a bucket of sand.  
· Do not use the grill in a garage, breezeway, carport,  
porch, high traffic area, on or under any surface that  
can catch fire.  
· Do not use a charcoal grill indoors, on recreational  
vehicles, or boats.  
- If the fire is any other type and cannot be  
extinguished with water, leave it alone and call the  
fire department.  
· Do not use a charcoal grill as a space heater.  
OPERATING THE CHARCOAL GRILL  
- If there is any type of fire that threatens either  
personal safety or endangers property, call the fire  
department.  
To reduce the risk of serious bodily injury or death:  
· Never use a barbecue grill unless all parts of the unit  
are firmly in place and the grill is stable.  
STARTING A FIRE  
· Never use gasoline, kerosene, alcohol or other volatile  
fluids as a starter. They can explode.  
To reduce the risk of serious bodily injury or death:  
· Make certain you leave the Hood all the way open until  
the flames have died down.  
· Should electrically operated starters be used, be sure  
they are properly grounded according to local codes.  
Electrical cords should be placed away from walkways  
or traffic areas.  
· Do not use aerosols or store flammable liquids or  
materials near this charcoal grill. Cap Lighter fluid  
immediately and place a safe distance from the grill.  
· Instant light briquettes already have the starter blended  
in, do not use lighter fluid, an electric starter, solid, or  
metal chimney starters.  
· Do not add more instant light briquettes once the fire  
has been lit. To avoid flame-ups, unpleasant fumes and  
odors, add regular charcoal briquettes if needed.  
13  
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STEP 1. Open the Hood and the Slide Vents.  
FOR GRILLING  
STEP 2. Remove the Cooking grids. Make sure the  
Drip Pan is pushed all the way in.  
STEP 3. Place about five pounds of charcoal (72-  
75 briquettes) on the Charcoal Grate. Make a  
pyramid shaped stack near the front of the  
Charcoal Grate. (See Illustration Starting A Fire.)  
STEP 4a. For regular charcoal or wood, apply  
the lighter fluid, following the container instructions.  
Let the lighter fluid soak in for approximately one  
minute.You may use an electric fire starter; just  
leave off the lighter fluid and follow manufacturer's  
instructions on the container).  
GRILL COOKING  
STEP 4b. For instant light briquettes, do not use  
lighter fluid, an electric fire starter solid, or chimney  
starters. The starter accelerant is blended into the  
briquettes and will cause flame-ups, unpleasant  
fumes and odors.  
To reduce the risk of serious bodily injury or death:  
· Avoid burns from the hot air and steam trapped inside,  
by opening the hood carefully when grill roasting.  
· Avoid burns by using barbecue mitts and long handled  
tongs when placing wood chips or chunks on the  
charcoal and for handling the Cooking Grids when they  
are hot.  
STEP 5. Carefully light the charcoal and let it burn  
for about 30 minutes or until it is covered with a  
light gray ash. Do not close the hood.  
· If flare-ups occur, close the vents for at least one  
minute to stop flare-up. Do not use water.  
· Do not cover more than half (50%) the cooking area if  
using griddle plates. Full coverage of cooking area will  
cause overheating below the plates and could damage  
the grill or cause a possible hazard.  
STEP 6. Using long-handled tongs and barbecue  
mitts, spread the charcoal out inside the Charcoal  
Holder. Leave about one-half inch of space  
between each piece of charcoal. This will help to  
avoid flare-up from the meat drippings and more  
even heat for grilling. (See Illustration For Grilling.)  
1) Cooking on the Grids is heated by the burning charcoal  
underneath. The natural food juices from the juices fall onto  
the hot Charcoal and vaporize. Rising smoke bastes the food,  
giving it that unique barbecued flavor.  
Leave the Slide Vents open for the most heat. Close the vents  
partially to lower the heat. It takes a few minutes for the  
charcoal to react to the vent adjustment.  
STEP 7. You may begin cooking by placing the  
grids in the grill and food on the grids. Then close  
the hood for smoke cooking.  
Leave the hood open for "Texas Style" open air barbecuing.  
Close the hood for "Smoker" cooking or when you want to  
hold in all the heat.  
STARTING A FIRE  
2) Smoking: For true smoke flavor, use chips or chunks of  
wood from nut or fruit trees such as hickory, walnut, cherry or  
apple. Soak the chips in water overnight so they will not burn  
when you put them on the charcoal.  
After you get the fire started, put the soaked chips on top of  
the hot charcoal. Place the meat on the grid or rotisserie spit  
and close the hood.  
Continue adding chips while the meat cooks to maintain the  
appropriate amount of smoke. Smoking is a very slow  
process. Therefore, allow plenty of cooking time.  
14  
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3) Cooking Grids-Clean the residue off with a baking soda  
and water solution. Use a non-abrasive scouring powder.  
for stubborn stains. Some char may remain; ok to leave it.  
4) Grill Body-Remove excess grease and/or fat with a soft  
plastic or wooden scraper. Do not use steel wool or other  
abrasive cleansers that can scratch the porcelain coated  
surfaces. It is not necessary to remove all the grease from  
the body. Wipe it down with paper towels or soft damp  
cloth. For further cleaning, use hot soapy water and a  
cloth, or nylon-bristled brush only.  
END OF COOKING SESSION  
To reduce the risk of serious injury from burns or fire:  
· Wait until hot ashes or charcoal is completely  
extinguished before disposal in a safe place.  
· Allow the grill to cool before cleaning, moving or  
putting on a grill cover.  
· Empty and clean the Drip Pan after each cooking  
session so excessive grease does not accumulate.  
Never light the charcoal grill without the Drip Pan in  
place.  
5) Side Tables and Wood parts-Wipe off with damp cloth.  
STORAGE  
1) After each cooking session, close the hood.  
2) Close the Slide Vents and allow the charcoal to die down.  
3) Wait until the grill is cool.  
4) Regularly clean your charcoal grill between uses and after  
extended storage periods. To maintain the condition and  
extend the life of your grill, we strongly recommend that  
the unit be covered when stored outside for any length of  
time, especially during the winter months.  
To reduce the risk of serious bodily injury or death:  
· Do not store a charcoal grill while it is hot.  
· Store your charcoal grill in a cool dry place.  
· Do not store charcoal and lighter fluid indoors. Store it  
outdoors out of the reach of children.  
· To avoid an fire or explosion, do not store charcoal or  
lighter fluid near a heat source.  
· Do not store additional charcoal and lighter fluid under  
or near the charcoal grill while it is hot.  
CARE AND MAINTENANCE  
· Always cap the lighter fluid when not in use.  
1) Clean your grill before storing.  
To reduce the risk of a cut injury:  
· Be careful or wear protective gloves when cleaning grill  
parts that have sharp edges.  
2) Remove the Cooking Grid. Rub with a coat of light cooking  
oil and wrap with aluminum foil. Store wrapped Cooking  
Grid back into the grill.  
3) You may also wrap the Charcoal Grate in aluminum foil or  
just leave it alone.  
4) Store Charcoal and lighter fluid separate from the grill.  
5) Place a grill cover over the grill and store it outdoors if  
possible. It may be stored indoors only if the charcoal and  
lighter fluid are not stored with it.  
6) Before next use, remove aluminum foil from Cooking Grids  
and Charcoal Grate and reinstall in grill.  
CLEANING THE GRILL  
1) Charcoal Grate-Remove and shake expended ashes into  
a safe receptacle or area. If any unburned charcoal, just  
leave it until next time. (Optional) Scrape any residue from  
the grate. Wash with warm soapy water if you wish, or just  
spray with garden hose.  
2) Drip Pan-Remove and clean out excess grease and  
drippings. Wash with soap and water or mild abrasive  
cleanser.  
7) Periodically check and tighten all nuts, bolts, and screws.  
15  
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®
Aussie  
P/N 03.6077.01  
REV. C 12/06  
16  
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