Owner’s Manual
Health Trainer CLASSIC
Treadmill
Customer Service
(888) 340-0482
Keys Fitness Products
4009 Distribution Drive
Suite 250
Garland, TX 75041
CAUTION! Read all precautions
and instructions in this manual
before using this equipment.
Model Name : HT-CLASSIC
Serial Number :
Write down for future reference
Serial Number Decal Location
415-00054
07/06 Rev A
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Important Safety Information
WARNING! Before using this treadmill or starting any exercise program, consult your
physician. This is especially important for persons over the age of 35 and/or persons with
pre-existing health problems. The manufacturer or distributor assumes no responsibility for
personal injury or property damage sustained by or through the use of this product.
WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the
user, it is important to review this manual and the following precautions before operation.
SAVE THESE INSTRUCTIONS
SAFETY PRECAUTIONS AND TIPS
1. Always secure Safety Key firmly to waistband.
2. It is the owner’s responsibility to ensure that all users of this treadmill have read the
Owner’s Manual and are familiar with warnings and safety precautions.
3. This treadmill has a user maximum capacity of 275 pounds.
4. The treadmill should only be used on a level surface and is intended for indoor use only.
The treadmill should not be placed in a garage, patio, or near water and should never be used
while you are wet. Keys recommends a treadmill mat be placed under the treadmill to protect
floor or carpet and for easier cleaning.
5. Follow safety information in regard to plugging in your treadmill. Keep the power cord away
from the incline wheels and do not run the power cord underneath your treadmill. Do not
operate the treadmill with a damaged or frayed power cord.
6. Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not
use the treadmill with bare feet, sandals, socks or stockings.
7. Always straddle the belt and allow it to start moving before stepping onto the belt.
8. Hold on to handrail when adjusting speed or other controls.
9. Always examine your treadmill before using to ensure all parts are in working order.
10. Allow the belt to fully stop before dismounting.
11. Pets should never be allowed near or on the treadmill.
12. Close supervision is necessary when this appliance is used by or near children, invalids or
disabled persons.
13. Never operate the treadmill where oxygen is being administered, or where aerosol products
are being used.
14. Never insert any object or body parts into any opening.
15. For safety and to prevent damage to your treadmill, no more than one person should use
the treadmill at a time.
16. Always unplug the treadmill before cleaning and/or servicing. Service to your treadmill
should only be performed by an authorized service representative, unless authorized and/or
instructed by the manufacturer
17. Failure to follow these instructions will void the treadmill warranty.
18. Never leave the treadmill unattended when plugged in. Unplug from outlet when not in
use and before service or maintenance.
19. Always unplug this appliance immediately after using and before cleaning. To disconnect,
turn all controls to the off position, then remove plug from outlet.
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3
Before You Start
Thank you for purchasing the Health Trainer Classic Treadmill! This quality product you
have chosen was designed to meet your needs for cardiovascular exercise. Before you start,
please read the Owner's Manual and become familiar with the operation of your new treadmill.
Remember to take the time to perform the stretching exercises provided to avoid
injury.
Do not stand on the walking belt while pressing the Power button or Start/Stop button.
Always adjust the speed of the treadmill in small increments as this treadmill is capable of
high speeds.
If you are taking medication, consult your physician to see if the medication will affect your
exercise heart rate.
If you have heart problems, you are not active, and/or are over the age of 35 years, do not
use the pre-set treadmill programs or start an exercise program without first contacting and
receiving approval from your physician.
To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the
console. Keys Fitness recommends a sealed water bottle for beverages consumed while using
the treadmill.
Please review the following drawing below to familiarize yourself with the listed
parts. This manual covers several treadmills, so the one pictured below may not be
identical to your particular model.
CONSOLE
LATCH
SAFETY SWITCH
LEFT UPRIGHT
RIGHT UPRIGHT
MOTOR COVER
RUNNING BELT
TRANSPORT WHEEL
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4
Assembly
The Health Trainer CLASSIC Treadmill will require assembly before operating. After opening
the box, remove any packing material from the treadmill.
Do not throw away any packing materials until the unit is working properly.
Place the base on a clean, level surface. Make sure the electrical cord will easily reach an elec-
trical outlet.
Locate the hardware pack and identify the following parts required for assembly.
Parts List:
1. Owner’s Manual
8. Left and Right Inside Handle Covers
2. Base Assembly
9. Allen Wrench
3. Console Assembly
10. Phillips Screw M6x12 (Qty. 6)
11. Phillips Screw ST4.2x13 (Qty. 8)
12. Allen Bolt M8x15 (Qty. 8)
13. Washer 9x22x2 mm (Qty. 8)
4. Left and Right Upright
5. Safety Key (Reed Switch)
6. Left and Right Fender
7. Left and Right Outside Handle Covers
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5
Assembly
Figure 1
Assembly requires the included Allen
wrench.
Do not plug in the power cord until all
assembly steps are completed.
UPRIGHTS
Step 1:
Place the left and right fenders through
the tube of the left and right uprights as
shown in Figure 1.
FENDERS
Figure 2
Step 2:
Slide the fenders up the upright assembly
and pull the console harness through the
hole in bottom of the left upright tube as
shown in Figure 2.
CONSOLE HARNESS
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6
Assembly
Figure 3
Step 3:
Connect the console harness from inside
the left upright to the console harness from
the base assembly as shown in Figure 3.
Next, attach left upright and right upright
to base using Allen bolts M8x15 (Qty. 8)
and washers 9x22x2 mm (Qty. 8). Do not
tighten bolts all the way at this time.
ALLEN BOLT
WASHER
CONSOLE HARNESS
Figure 4
CONSOLE
PHILLIPS SCREW
Step 4:
Attach the console assembly by connect-
ing the console harness, incline harness,
EKG harness, and speed harness as shown
in Figure 4.
WIRE HARNESS
Next, attach the console assembly to the
left and right uprights using Phillips screws
M6x12 (Qty. 4).
UPRIGHTS
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7
Assembly
Figure 5
Step 5:
Attach left inside handle cover and left
outside handle cover to left upright using
Phillips screws ST4.2x13 (Qty. 3) as shown
in Figure 5.
Repeat assembly step for right side handle
covers.
PHILLIPS SCREW
Figure 6
Step 6:
Tighten all Allen bolts (Qty. 8) installed
in Step 3. Note: Move the fenders up to
access the Allen bolts.
Next, attach both left and right fend-
ers to base using Phillips screws ST4.2x13
(Qty. 2) and Phillips screws M6x12
(Qty. 2).
PHILLIPS SCREW
Move the treadmill to its final location
(see section titled “Moving Instructions”).
Adjust the leveler feet so that treadmill
does not wobble while in use.
LEVELER
FOOT
FENDER
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8
Assembly
Congratulations!!
You have completed the assembly of your new Health Trainer CLASSIC Treadmill.
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9
Moving Instructions
Caution! To avoid the risk of injury, never attempt to move the treadmill while it is in
the unfolded operating position. To reduce the possibility of injury while lifting, bend
your legs and keep your back straight. As you raise the treadmill, lift using your legs,
not your back. In order to raise or lower the treadmill safely, you must be able to lift
45 pounds (20kg). It is suggested you always use the aid of a second person when
moving the treadmill.
With the treadmill in the folded locked position (safety latch is engaged), grasp the handrail
and place one foot on the center of the base crossbar as shown in the photo below. Next, with
a firm grasp on the handrail, carefully tilt the treadmill back until it rolls freely on the wheels.
Using extreme caution, move the treadmill to the desired location. To set the treadmill down,
place one foot on the center of the base crossbar and carefully lower treadmill onto base in
resting position. Do not attempt to move the treadmill over an uneven or rough surface.
Note: The treadmill pictured below may not be identical to your particular model.
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10
Power Requirements
Improper connection of the equipment grounding connector can result in a
risk of an electric shock. Check with a qualified electrician or service man
if you are in doubt as to whether the product is properly grounded. Do not
modify the plug provided with the product. If plug will not fit the outlet, have
a proper outlet installed by a qualified electrician.
This treadmill can be seriously damaged by sudden voltage changes in your home’s electrical
power. Voltage spikes, surges, and noise interference can result from weather conditions or
from other appliances being turned on or off. To reduce the possibility of treadmill damage,
always use a dedicated surge protector (not included) with your treadmill.
Surge protectors can be purchased at most hardware stores. The manufacturer recommends
a single outlet surge protector with UL 1449 rating as a Transient Voltage Surge Suppressor
(TVSS) with UL suppressed voltage rating of 400V or less and an electrical rating of 120VAC,
15 amps.
This treadmill must be grounded to reduce the risk of electrical shock. Grounding provides
a path of least resistance for electric current should the treadmill malfunction. This treadmill
comes with an electrical cord with an equipment-grounding conductor and a grounding plug.
Always plug the power cord into a surge protector, and plug the surge protector into an appro-
priate outlet that is properly installed and grounded in accordance with all local codes and ordi-
nances. Do not connect other equipment to the surge protector or this could cause permanent
damage to your treadmill.
This product is for use on a nominal 120-volt circuit and has a grounding plug that looks like
the plug illustrated in the drawing below.
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11
Console Panel Functions
There are four display windows on the control panel to provide feedback information.
INCLINE / PULSE WINDOW:
INCLINE: Indicates incline in percent of grade 0-10% in 0.5 increments.
PULSE: Indicates heartbeats per minute. WARNING: The use of Pulse feature should not be
used as a medical pulse reading.
CALORIES / DISTANCE WINDOW:
CALORIES: Indicates estimated calories used based on 150 lb. person at the indicated speed,
incline, and time.
DISTANCE: Indicates Miles or Kilometers traveled in .01 increments up to 9.99 and .1 incre-
ments starting at 10.0
TIME / PACE WINDOW:
TIME: Indicates elapsed time after pressing start in minutes and seconds (0-99 minutes, 0-59
seconds)
INTERVAL TIME: Indicates countdown in seconds to the next interval starting at 5 seconds and
counting to 0 seconds.
SPEED WINDOW:
SPEED: Indicates MPH (miles per hour) or KPH (kilometer per hour) in .1 increments.
SPEED
MPH / KM
TIME /
PACE
INCLINE /
PULSE
CALORIES /
DISTANCE
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12
Program Operation
QUICK START / MANUAL MODE
1. Plug into a surge protector outlet. Attach the Safety Key on to the treadmill console.
2. Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.
3. Press POWER button. There will be an eight (8) second delay after pressing the POWER but-
ton before data can be entered.
4. Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly
after the belt starts moving. Speed or incline may be adjusted by using the appropriate +
(increase) or – (decrease) button.
5. To end your workout, press START/STOP button. Belt will gradually slow to zero.
6. To pause your workout, press PAUSE.
7. To re-start after pausing: Press the PAUSE button. WARNING: THE TREADMILL BELT
WILL RESUME AT THE SPEED THE TREADMILL WAS MOVING BEFORE PAUSING.
8. Countdown Time, Preset Speed and/or Incline: Time, Speed, and Incline may be preset
prior to getting started. First, press the POWER button, then press the ENTER PROGRAM
button, the time window will blink. Use the SPEED + or - buttons to select your work-
out time, then press the ENTER PROGRAM button. The SPEED window will now be flash-
ing. Using the same + or - buttons, select the speed for your workout, then press ENTER
PROGRAM. Now the INCLINE window will be flashing. Use the INCLINE + or - buttons to set
your workout incline, then press ENTER PROGRAM. To start, press the START/STOP button.
START /
STOP
PAUSE
ENTER
PROGRAM
POWER
SPEED
INCLINE
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13
Program Operation
PROGRAM MODE
Plug treadmill into a surge protector outlet. Attach the Safety Key on to the treadmill console.
1. Stand on the treadmill and straddle belt. Attach safety key clip to your clothes.
2. Press POWER button. There will be an eight (8) second delay before data can be entered.
3. There are three (3) pre-set and six (6) semi-custom pre-set programs on this unit. The
treadmill includes FAT BURN, CARDIO, and WARM-UP programs. Press the PROGRAM UP or
DOWN button to select which program you wish to use. Press ENTER PROGRAM.
4. Press START/STOP button. Belt will begin to move after 4 seconds. Step on belt slowly after
the belt starts moving.
CUSTOMIZING PROGRAMS in P1 and P2 Mode:
Each pre-set program (Fat Burn, Cardio and Warm-up) can be customized in the P1 or P2
mode. To change the pre-set settings in P1 or P2 mode, select the desired program and mode
with PROGRAM UP and DOWN buttons. After making your selection with ENTER PROGRAM but-
ton, you can tailor your workout with custom Time, Speed and Incline.
1) The TIME window will blink. Use the SPEED + or – arrows to select your workout time. Press
ENTER PROGRAM.
2) The SPEED window will then blink. Use the same + or – arrows to select the speed for your
workout. Press ENTER PROGRAM.
3) The INCLINE window will then blink. Use the INCLINE + or – arrows to set your workout
incline. Press ENTER PROGRAM.
To start, press the START/STOP button.
TO CHANGE A PREVIOUSLY PROGRAMMED P1, P2, or USER PROGRAM:
When you are in the P1 or P2 mode and you have entered values for Time, Speed and Incline,
but would like to make changes to these values, simply press pause, and the Time window will
flash. Follow the directions above (steps 1-3) to input another set of values.
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14
Program Profiles
SPEED
SPEED
12
11
10
9
8
7
6
5
4
3
12
INCLINE
INCLINE
11
10
9
8
7
6
5
4
3
2
1
2
1
1 2 3 4 5 6 7 8 9 1 0
1 2 3 4 5 6 7 8 9 1 0
The Cardio Program is
designed to vary the tread-
mill Speed, while maintain-
ing a constant Elevation.
The Fat Burn Program
is designed to vary the
treadmill elevation, while
maintaining a constant
walking belt speed.
12
SPEED
11
10
9
INCLINE
8
7
6
5
4
3
2
1
1 2 3 4 5 6 7 8 9 1 0
The Warm Up Program is designed to
gradually increase the treadmill Speed and
Elevation in the first segment (warm up) and
gradually decrease the treadmill Speed and
Elevation in the last segment (cool down).
This is also known as a Plateau program.
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15
Monitoring Your Heart Rate
Monitoring Your Heart Rate
To obtain the greatest cardiovascular benefits from your exercise workout, it is important to
work within your target heart rate zone. The American Heart Association (AHA) defines this tar-
get as 60%-75% percent of your maximum heart rate.
Your maximum heart rate may be roughly calculated by subtracting your age from 220. Your
maximum heart rate and aerobic capacity naturally decreases as you age. This may vary from
one person to another, but use this number to find your approximate effective target zone. For
example, the maximum heart rate for an average 40 year-old is 180 bpm. The target heart
rate zone is 60%-75% of 180 or 108-135 bpm. See Fitness Safety below.
Before beginning your workout, check your normal resting heart rate. Place your fingers lightly
against your neck, or against your wrist over the main artery. After finding your pulse, count
the number of beats in 10 seconds. Multiply the number of beats by six to determine your
pulse rate per minute. We recommend taking your heart rate at these times; at rest, after
warming up, during your workout and two minutes into your cool down, to accurately track
your progress as it relates to better fitness.
During your first several months of exercising, the AHA recommends aiming for the lower part
of the target heart rate zone-60%, then gradually progressing up to 75%.
According to the AHA, exercising above 75% of your maximum heart rate may be too strenu-
ous unless you are in top physical condition. Exercising below 60% of your maximum will result
in minimal cardiovascular conditioning.
Check your pulse recovery rate – If your pulse is over 100 bpm five minutes after you stop
exercising, or if it’s higher than normal the morning after exercising, your exertion may have
been too strenuous for your current fitness level. Rest and reduce the intensity next time.
Fitness Safety The target heart rate chart indicates average rate zones for different ages. A
variety of different factors (including medication, emotional state, temperature and other condi-
tions) can affect the target heart rate zone that is best for you. Your physician or health care
professional can help you determine the exercise intensity that is appropriate for your age and
condition.
(MHR) = Maximum Heart Rate
(THR) = Target Heart Rate
220 - age = maximum heart rate (MHR)
MHR x .60 = 60% of your maximum heart rate.
MHR x .75 = 75% of your maximum heart rate.
For example, if you are 30 years old, your calculations will be as
follows:
220 - 30 = 190
190 x .60 = 114 (low end or 60% of MHR)
190 x .75 = 142 (high end or 75% of MHR)
30 year-old (THR) Target Heart Rate would be 114-142
See Heart Rate Table (on next page) for additional calculations.
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16
Monitoring Your Heart Rate
TARGET HEART RATE ZONE
100%
200
195
190
185
180
175
Serious
athletic
170
165
160
training range
155
132
85%
170
150
166
146
162
143
157
139
153
135
Cardiovascular
conditioning
range
149
131
105
145
128
102
140
124
99
136
120
96
75%
Fat burning
range
116
93
60%
120
117
114
111
108
20 25 30 35
40 45 50 55 60 65
AGE
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17
Warm Up Exercises
EXERCISE GUIDELINES
WARNING! Before beginning this or any exercise program, you should consult your physician.
This is especially important for individuals over the age of 35 or individuals with pre-existing
health problems.
Warming up prepares the body for the exercise by increasing circulation, supplying more oxy-
gen to the muscles and raising body temperature. Begin each workout with 5 to 10 minutes of
stretching and light exercise to warm up. The photos on this page show several forms of basic
stretching you may perform before your workouts. In order to achieve an adequate warm-up,
perform each stretch three times.
TOE TOUCH STRETCH
Stand, bending your knees slightly and slowly bend forward from
your hips. Allow your back and shoulders to relax as you reach
down toward your toes as far as possible. Hold for 15 counts,
then relax. This will stretch your hamstrings, back of knees, and
back.
HAMSTRING STRETCH
Sit with one leg extended. Bring the sole of the opposite foot
toward you and rest it against the inner thigh of your extended
leg. Reach toward your toes as far as possible. Hold for 15
counts, then relax. This will stretch your hamstrings, lower back,
and groin.
CALF/ACHILLES STRETCH
With one leg in front of the other, reach forward and place your
hands against a wall. Keep your back leg straight and your back
foot flat on the floor. Bend your front leg, lean forward and move
your hips toward the wall. Hold for 15 counts, then relax. To
cause further stretching of the Achilles tendon, bend your back
leg as well. This will stretch your calves, Achilles tendons, and
ankles.
QUADRICEPS STRETCH
With one hand against a wall for balance, reach back and grasp
one foot with your other hand. Bring your heel as close to your
buttocks as possible. Hold for 15 counts, then relax. This will
stretch your quadriceps and hip muscles.
INNER THIGH STRETCH (Image not Shown)
Sit with the soles of your feet together and your knees outward.
Pull your feet toward your groin area as far as possible. Hold for
15 counts, then relax. This will stretch your quadriceps and hip
muscles.
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18
Change to MPH or KPH
Your treadmill will operate in British Units (miles per hour) or International Units (kilometers
per hour). All treadmills are calibrated at the factory for British Units (miles per hour). To
change the display to read in kilometers, follow the steps described here:
1) Turn power OFF on the console. (Do not unplug treadmill.) Attach the magnet safety key to
the console.
2) Activate the calibration mode switch by inserting the eraser end of a pencil into the opening
in the backside of the console (see diagram below).
3) Depress the calibration mode switch ONCE. CL11 should appear in the TIME window.
4) Pressing the SPEED +/- button will activate your choice.
5) To accept the setting, press the POWER button.
Note: The treadmill pictured below may not be identical to your particular model.
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19
Calibration Sequence
Do not attempt to calibrate the treadmill unless an Error Code is present. See Error
Messages (page 23).
Our treadmill is equipped with a software package that will perform a calibration sequence
unique to your specific model number.
Please perform the following steps to calibrate the Health Trainer CLASSIC Treadmill.
1. Unplug power cord from outlet strip.
2. Attach Safety Key to console.
3. Plug power cord into outlet strip.
4. Initiate calibration sequence. Locate the hole on the back of the console and insert the eras-
er end of a pencil through the hole and press the calibration switch twice. As show on page
19.
5. CL21 should appear in the Time window, if not, continue to press the calibration switch until
CL21 appears.
Note: During the calibration sequence, the Time window will display which step you are at in
the process (C21, C22, C23 and so on). The CAL/DIST window will display which key should be
pressed next. For example, “E” for Enter, “P” for Power, or “SS” for Start / Stop.
6. CL21: MPH or KPH will be flashing in the Speed window, pressing the Speed +/ - button will
toggle options. Choose MPH (KPH), press Enter.
7. CL22: 8, 10, or 12 (13, 16, or 20 in KPH mode) will be displayed in the Speed window,
pressing the Speed +/ - button will toggle options. Choose 10 (or 16 for KPH mode), press
Enter.
8. CL23: FFF, UUU, or HHH will be displayed in the Speed window, pressing the Speed +/ -
button will toggle options. Choose UUU, press Enter.
9. CL24: 111 or 222 will be displayed in the Speed window, pressing the Speed +/ - button
will toggle options. Choose 222, press Enter.
10. CL25: AL1 or AL2 will be displayed in the Speed window, pressing the Speed +/- button
will toggle options. Choose AL1, press Enter.
11. CL26: OPA or OPI will be displayed in the Speed window, pressing the Speed +/ - button
will toggle options. Choose OPA, press Enter.
12. CL27: Blank (nothing), “a”, “b”, “c”, “d” or “e” will be displayed in the Incline window,
pressing the Speed +/ - button will toggle options. Choose “blank”, press Enter.
13. CAL/DIST window will display “55”. Press Start / Stop. “E” will display in CAL/DIST win-
dow.
14. Press Enter Program button.
15. At this time, make sure you are not standing on the walking belt, as the machine will auto-
matically initiate belt movement and run through a complete calibration and diagnostic routine.
Press Enter. Belt will begin to move. Unit will begin self-calibration.
16. When Speed and Incline calibration has finished, press Power button twice, display should
be blank, and treadmill should be ready for use.
To avoid possible damage to the treadmill and the possibility of injury, do not
operate the treadmill until the problem is corrected. Call Keys Fitness Customer
Service at (888)-340-0482 if problem persists.
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20
Belt Adjustment
WARNING! Do not over-tighten rollers! This will
cause premature roller bearing failure!
Belt adjustment and tension performs two functions:
adjustment for tension and centering. Your new treadmill
comes pre-adjusted from the factory for tension and
centering. Please follow the procedures below if the belt
shifts to the left or right while walking:
WALKING BELT IS SHIFTING TO THE LEFT
(Diagram 1)
First, turn treadmill on to run at 1 mph. Using the hex key
provided, turn the left rear roller adjustment bolt ¼ turn in
the clockwise direction. Next, run the treadmill at 2.5 mph.
You should see the belt start to correct itself by moving
back toward the center. Repeat the above procedure until
the walking belt is centered. It may be necessary to set
walking belt tension once you have completed this proce-
dure if the belt feels like it is slipping while walking. Refer
below to the “Walking Belt Slipping” instructions.
Diagram 1
WALKING BELT IS SHIFTING TO THE RIGHT
(Diagram 2)
First, turn the treadmill on to run at 1 mph. Using the hex
key provided, turn the right rear roller adjustment bolt
¼ turn in the clockwise direction. Next, run the treadmill
at 2.5 mph. You should see the belt start to correct itself,
moving back toward the center. Repeat the above proce-
dure until the walking belt is centered. It may be neces-
sary to set walking belt tension once you have completed
this procedure if the belt feels like it is slipping while walk-
ing. Refer below to the “Walking Belt Slipping” instructions.
Diagram 2
WALKING BELT IS SLIPPING DURING USE (Diagram 3)
First, unplug the power cord from the surge protector.
Using the hex key provided, turn both left and right rear
roller adjustment bolts the same distance, usually a ¼
turn, in the clockwise direction. Plug the power cord back
into the surge protector and run the treadmill at 2.5 mph.
You should now walk on the belt to determine if the belt is
still slipping. Repeat the above procedure until the walking
belt is not slipping. The tension should be just tight enough
not to slip.
Diagram 3
Note: Turning the hex key clockwise brings the rear
rollers and belt towards you.
Turning the hex key counter clockwise pushes the rear
roller and belt away from you.
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21
Maintenance Instructions
WARNING! Before performing any maintenance to your treadmill, always unplug the
power cord from the surge protector.
CLEANING: Routine cleaning of your unit will extend the life of your unit.
WARNING! To prevent electrical shock, be sure the power to the treadmill is OFF and the unit is
unplugged from the wall electrical outlet before attempting any cleaning or maintenance.
AFTER EACH WORKOUT: Wipe off the console and other treadmill surfaces with a clean,
water dampened soft cloth to remove excess perspiration. USE NO CHEMICALS.
WEEKLY: Use of a treadmill mat is recommended for ease of cleaning. Dirt from your shoes
contacts the belt and eventually makes it to underneath the treadmill. Vacuum underneath
treadmill once a week.
DECK LUBRICATION: The walking belt has been pre-lubricated at the factory. However, it is
recommended that the walking board be checked periodically for lubrication to ensure optimal
treadmill performance. Every 30 days or 30 hours of operation, lift the sides of the walking belt
and feel the top surface of the walking board as far under as you can reach. If you feel signs
of silicone, no further lubrication is required. If it feels dry to the touch, lubrication is needed.
Keys Fitness recommends “Lube N Walk” for cleaning and lubricating the treadmill belt and
deck. Ask your retailer or call Keys Fitness at 888-340-0482.
TO APPLY LUBRICANT TO THE WALKING BOARD
1.) Take foam wand applicator, without lube, and insert it in between the walking belt and
deck, exposing the two plastic tabs at either end of thewalking belt. Take both tabs and run the
wand back and fort along the entire length of your deck. Remove the applicator and prepare for
lubrication.
2) Apply about a dime's worth of lubrication onto the side of the applicator wand hat was not
used for removing dirt and debris (step 1). You can add more or less lubricant, depending on
your lubrication schedule.
3) Insert the wand between the walking belt and deck, exposing the two white plastic tabs at
either end of the walking belt.
4) Take both of the tabs and run the wand back and forth along the entire length of your deck.
You are done until your next scheduled lubrication date.
5) Allow the silicone to ‘set’ for one minute before using the treadmill.
WARNING: Do not over-lubricate the walking board. Excess lubricant should be wiped
off with a clean towel.
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22
Error Messages
Treadmill Error Messages.
Your treadmill is equipped with a software package that enables error messages to be dis-
played when there is a problem. The following error codes will be displayed in the console dis-
play windows.
Safety Interlock Error Messages
SI 1 - Safety key missing, replace and try again.
SI 2 - Over voltage protection trip. Notify Keys Fitness Customer Service.
Other Error Messages
E11 - Lack of speed feedback data from belt motor. Attempt calibration. See Calibration
Sequence section on page 20 of this Owners Manual for detailed information.
E22 - Under Speed condition detected from the belt motor. Attempt calibration. See Calibration
Sequence section for detailed information.
E33 - Over Speed condition detected from the belt motor. Attempt calibration. See Calibration
Sequence section for detailed information.
E44 - Stuck key detected at power up, Notify Keys Fitness Customer Service.
To avoid possible damage to the treadmill and the possibility of injury, do not operate
the treadmill until the problem is corrected. Call Keys Customer Service at 888-340-
0482.
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23
Troubleshooting Guide
Treadmill will not start.
1. Is the Safety Key inserted into the treadmill Console?
2. Make sure the power cord is plugged into a surge protector, the surge protector is plugged
into a properly grounded outlet, and the surge protector is turned on. (Refer to “Power
Requirements” on page 11.)
3. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it
has tripped. Wait five minutes and then press the switch back in.
4. Check the house electrical breaker box and the circuit breaker for the room where the
treadmill is located. If it has tripped, reset or have an electrician replace the breaker in
home.
5. Have an electrician check to insure there is adequate voltage at the outlet.
Treadmill loses power during use.
1. Check the circuit breaker located on the front of the treadmill. If the switch protrudes, it has
tripped. Wait five minutes and then press the switch back in.
2. Check the house electrical breaker box and the circuit breaker for the room where the
treadmill is located. If it has tripped, reset or have an electrician replace the breaker in
home.
3. If the treadmill will not operate, please call Keys Fitness Customer Service at (888)-340-
0482.
Treadmill walking belt slows during use.
1. Check to make sure the treadmill is securely plugged into an UL-listed surge protector, rated
at 15 amps, with a 14-gauge cord of five feet or less and the surge protector is securely
plugged into the outlet.
2. If treadmill will not operate, please call Keys Fitness Customer Service at (888)-340-0482.
Treadmill walking belt slips or is not centered on rear roller.
1. Refer to “Belt Adjustment” section on page 21.
2. Need help? Call Keys Fitness Customer Service at (888)-340-0482.
Treadmill Error Messages.
Your treadmill is equipped with a software package that enables error messages to be dis-
played when there is a problem.
To avoid possible damage to the treadmill and the possibility of injury, do not oper-
ate the treadmill until the problem is corrected. Call Keys Fitness Customer Service at
(888)-340-0482, or see “Error Messages” on page 23 of this Owner’s Manual.
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24
Parts List
HT-CLASSIC Parts List Rev A
Ref #
1
Part #
423-00014
423-00015
423-00016
423-00017
423-00018
423-00019
423-00020
419-00013
402-00162
404-00002
404-00005
403-00003
409-00005
409-00006
406-00137
406-00138
406-00139
406-00140
406-00141
406-00142
406-00143
406-00070
406-00071
406-00072
406-00044
419-00012
406-00073
406-00074
406-00075
410-00020
410-00021
406-00076
405-00018
406-00148
410-00036
419-00014
402-00103
419-00015
419-00016
406-00079
419-00019
410-00044
406-00045
406-00080
419-00009
406-00041
406-00144
406-00145
406-00093
406-00146
406-00147
402-00135
406-00109
402-00008
402-00009
402-00128
402-00011
402-00105
402-00106
402-00018
402-00136
Description
TOP RAIL, HEALTHTRAINER
Qty
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
2
4
2
2
2
2
2
2
8
1
1
2
2
2
6
2
1
2
4
1
2
1
1
1
1
1
10
2
1
1
2
8
4
8
11
12
Ref #
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
Part #
402-00067
402-00031
402-00031
402-00031
402-00035
402-00035
402-00107
402-00023
402-00021
402-00108
402-00026
402-00161
402-00109
402-00110
402-00111
402-00104
402-00113
402-00079
402-00046
402-00135
402-00114
402-00137
402-00116
402-00034
413-00012
Description
PHILIP SCREW ST4.2*16
Qty
41
6
4
26
19
4
4
6
3
4
3
8
4
1
1
2
1
2
4
4
1
4
3
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
LEFT UPRIGHT, HEALTHTRAINER
RIGHT UPRIGHT, HEALTHTRAINER
DECK FRAME
PHILIP SCREW ST4.2*13
PHILIP SCREW ST4.2*13
PHILIP SCREW ST4.2*13
SCREW ST2.9*6.5
3
4
5
BASE FRAME
6
ELEVATION FRAME
SCREW ST2.9*6.5
7
ELEVATION SUPPORT
CHAMFER BOLT ST4.8*25
NYLON LOCK NUT M10
8
LINKAGE PLATE
8c
9
BUSHING, LINKAGE PLATE HT-CLASSIC/PRO/EL
POLY V-BELT 200J8(508J8)
WALK BELT, 18X52, NO LOGO
WALKBOARD, HT65T/HT65T.1
FRONT ROLLER
NYLON LOCK NUT M8
JAM NUT M8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
34
35
36
37
38
39
40
41
42
43
44
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
WASHER 9*16*1.6 (mm)
LOCK WASHER, INTERNAL TEETH
WASHER 11*23*2
REAR ROLLER
SCREW 8-32-3/8
MOTOR COVER, HT-CLASSIC/PRO/ELITE
FENDER LEFT, HT-CLASSIC/PRO/ELITE
FENDER RIGHT, HT-CLASSIC/ELITE/PRO
HANDLE COVER, LEFT OUSTSIDE, BLACK
HANDLE COVER, LEFT INSIDE, BLACK
HANDLE COVER, RIGHT OUTSIDE, BLACK
HANDLE COVER, RIGHT INSIDE, PRO
LEFT END CAP, BLACK
SCREW 8-32-5/8
SHOULDER ALLEN BOLT M8*80
GEAR WASHER D5
SPRING WASHER 2.5MM
CLIP NUT
WASHER, DISHING
SHOULDER ALLEN BOLT M8*60
PHILIP SCREW ST3.5 * 19
CHAMFER BOLT ST4.8*16
ALLEN WRENCH 110*75*6
ENCODER HARNESS
RIGHT END CAP, BLACK
FRONT WHEEL
REAR WHEEL
REAR WHEEL SHAFT
88a 413-00038
88b 413-00039
88c 413-00040
89a 413-00021
89b 413-00023
90a 413-00022
90b 413-00024
CONSOLE HARNESS A, HT65T.1/75T.1/502T.1
CONSOLE HARNESS B, HT65T.1/75T.1/502T.1
CONSOLE HARNESS C, HT65T.1/75T.1/502T.1
SPD AND INCL HARNESS A
SPD AND INCL HARNESS B
EKG HARNESS A
ELEVATION WHEEL
TOP HANDLE
BOTTOM HANDLE
PULSE RECEPTACLE PLATE - TOP
PULSE RECEPTACLE PLATE - BOTTOM
DOME END CAP 35mm
EKG HARNESS B
EXTRUSION, 35*84*1275 (BRIGHT SURFACE)
DECK BUMPER, HT-CLASSIC/PRO/ELITE (BLUE)
LATCH SET
91
92
93
94
95
96
97
98
99
413-00017
413-00004
408-00015
408-00024
408-00022
408-00023
408-00005
407-00006
413-00016
JUMPER WIRE
POWER CORD
CIRCUIT BREAKER IN-011
ENCODER
STOPPER BRACKET
METAL BUSHING
FUSE, 08-0156, 12AMP
FUSE, 08-0157, 15AMP
FERRITE CORE
BOLT SHAFT A
BOLT SHAFT B
BASE BUMPER, 28*25*13
BELT GUIDE BRACKET, HT95T/4500T/5500T
SOFT DROP SHOCK, 800N
ADJUST SUPPORT
SPEED INCLINE PCB, 07-0079
REED SWITCH
100 413-00031
102 407-00026
104 407-00018
105 402-00090
106 412-00006
107 406-00090
109 407-00027
110 412-00009
111 414-00009
112 414-00008
113 414-00058
114 414-00037
115 414-00005
116 414-00059
117 414-00050
118 414-00036
119 414-00060
120 415-00054
128 402-00177
TEL-LINE, HT95T/HT65T.1/75T.1, 4500/5500
CONSOLE PCB, 07-0087
EKG MODULE, 07-0092
KILL SWITCH MAGNET
CORD SPACER
REED SWITCH PLATE
PLUG CALIBRATION HOLE
CONSOLE BOX TOP (C), BLACK
CONSOLE BOX BOTTOM (C), BLACK
INSERT
MOTOR, 12-0049
FAN FOR MOTOR
MOTOR CONTROLLER, 08-0168
ACTUATOR, R09
BOTTLE HOLDER LEFT, BLACK
BOTTLE HOLDER RIGHT, BLACK
WASHER, DISHING
SPEED DECAL, 14-0520
INCLINE DECAL, 14-0521
OVERLAY IN-076, HT65T.1
DECAL HEALTH TRAINER, CONSOLE, IN-054
HEALTH TRAINER MOTOR COVER DECAL,14-0464
DECAL, MOTOR COVER GRAPHIC, IN-098
DECAL SAFETY KEY, 14-0027
SERIAL LABEL, INRAY
BUMPER
HEX BOLT M10*60
HEX BOLT M10*45
ALLEN BOLT, M8*55
ALLEN BOLT M8*15
ALLEN BOLT M10*15
DECAL HP, HT65T.1
CHAMFER BOLT M6*25
PHILIP SCREW M6*12
OWNERS MANUAL HT-CLASSIC
ANGLE BRACKET, HT-PRO/CLASSIC
PHILIP SCREW M4*12
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25
Exploded View
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26
Exploded View
CONSOLE ASSEMBLY
63
49
1
47
114
64
65
48
52
102
67
50
113
80
99
68
104
117
46
51
105
WIRE HARNESS
87
88a
88b
89a
88c
89b
90a
91
90b
100
92
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27
Warranty Information
KEYS FITNESS PRODUCTS, LP -
LIMITED WARRANTY
PRODUCT: Health Trainer CLASSIC Treadmill
HOME USE WARRANTY:
Frame: Motor:
Deck & Belt:
1 Year
Parts:
1 Year
Labor:
1 Year
Lifetime 15 Years
This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Keys Fitness Products,
LP (“Keys”) under the KEYS brand name. The warranty period to the original purchaser is listed above in the table.
Keys warrants that the Product you have purchased for use from Keys or from an authorized Keys reseller is free from defects in
materials or workmanship under normal use during the warranty period. Your sales receipt, showing the date of purchase of the
Product, is your proof of purchase. This warranty only extends to you, the original purchaser. It is not transferable to anyone who
subsequently purchases the Product from you. It excludes expendable parts (wear items). Wear items pertain to components that might
need to be replaced due to normal wear and tear. These items vary per product but will include computer overlays, pedal straps, rope
cords, seats, grips, chains, bottom bracket assemblies, pads, upholstery, pulleys, bearings, etc. Please contact a Keys Fitness cus-
tomer service representative for specifics on wear items. This Limited Warranty becomes VALID ONLY if the product is purchased
through a Keys Fitness authorized dealer unless otherwise authorized by Keys Fitness in writing.
During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunctions, or oth-
erwise fails to conform with this Limited Warranty under normal use. In repairing the Product, Keys may replace defective parts,
or at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All exchanged parts and Products
replaced under this warranty will become the property of Keys. Keys reserves the right to change manufacturers of any part to cover
any existing warranty.
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges associated with
transportation of the parts or Product.
To obtain warranty service, you must contact a Keys authorized retailer, service technician or Keys Fitness at our phone numbers
located in this manual. Any parts determined to be defective must be returned to Keys to obtain warranty service. You must pre-
pay any shipping charges, export taxes, custom duties and taxes, or any other charges associated with transportation of the parts or
Product. In addition, you are responsible for insuring any parts or Product shipped or returned. You assume the risk of loss during
shipment. You must present Keys with proof-of-purchase documents (including the date of purchase). Any evidence of alteration,
erasing or forgery of proof-of-purchase documents will be cause to void this Limited Warranty.
This warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited Warranty
does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident, misuse, or abuse; (b) by the
use of parts not manufactured or sold by Keys; (c) by modification of the Product or normal wear and tear; (d) operation on incorrect
power supplies; or (e) as a result of service by anyone other than Keys, or an authorized Keys warranty service provider. Product on
which the serial number has been defaced or removed is not eligible for warranty service. Should any Product submitted for war-
ranty service be found ineligible, an estimate of repair cost will be furnished and the repair will be made if requested by you upon
Keys' receipt of payment or acceptable arrangements for payment.
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY. ANY
IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED
WARRANTY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED
WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE
ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal rights and
you may also have other rights that may vary from state to state. This is the only express warranty applicable to Keys-branded prod-
ucts. Keys neither assumes nor authorizes anyone to assume for it any other express warranty.
PLEASE SEND IN THE WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER YOUR UNIT WITH
KEYS FITNESS PRODUCTS, LP.
MAIL WARRANTY CARD TO:
KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355
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Customer Service
(888) 340-0482
Keys Fitness Products
4009 Distribution Drive
Suite 250
Garland, TX 75041
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|