Jet Tools Sander JBOS 5 User Manual

OWNER'S MANUAL

JBOS-5 Benchtop Oscillating Spindle

Sander

JET EQUIPMENT & TOOLS, INC.

A WMH Company

www.jettools.com

P.O. BOX 1349

Auburn, WA 98071-1349

e-mail [email protected]

Phone:253-351-6000

Fax: 1-800-274-6840

M-708404 10/00

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WARNING

Read and understand the entire contents of this manual before attempting assembly or

operation. Do not use this tool until proper training and knowledge has been obtained.

Keep guards in place and in working order.

Keep fingers and hands away from the spindle while in operation. Avoid getting fingers too close to

the drum.

Remove adjusting keys and wrenches. Form habit of checking to see that keys and adjusting

wrenches are removed before operating.

Keep work area clean. Cluttered areas and benches invite accidents.

Don’t use in dangerous environment. Don’t use power tools in damp or wet locations, or expose them

to rain.

Keep children and visitors away. All children and visitors should be kept a safe distance from work

area.

Don’t force tool. It will do the job better and be safer at the rate for which it was designed.

Use right tool. Don’t force a tool or attachment to do a job for which it was not designed.

10. Wear proper apparel. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get

caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain

long hair.

11. Always use safety glasses. Wear safety glasses (must comply with ANSI Z87.1). Everyday

eyeglasses only have impact resistant lenses; they are not safety glasses. Also use face or dust

mask if cutting operation is dusty.

12. Don’t overreach. Keep proper footing and balance at all times.

13. Turn the machine off and unplug from the power source before changing spindles.

14. Be sure the spindle drum is in good condition with no tears or holes before operating the sander.

15. Disconnect tools before servicing and when changing accessories such as blades, bits, cutters, etc.

16. Avoid accidental starting. Make sure switch is in “OFF” position before plugging in power cord.

17. Never stand on tool. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally

contacted.

18. Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be

carefully checked to ensure that it will operate properly and perform its intended function – check for

alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other

conditions that may affect its operation. A guard or other part that is damaged should be properly

repaired or replaced.

19. Do not operate tool while under the influence of drugs, alcohol or any medication.

20. Shut off power before servicing or adjusting.

21. Never leave the tool running while unattended. Turn power off. Don’t leave until the tool comes to a

complete stop.

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Table of Contents

Page

Warranty..................................................................................................................................................2

Warnings .................................................................................................................................................3

Table of Contents.....................................................................................................................................4

Specifications...........................................................................................................................................4

Unpacking and Clean-Up.........................................................................................................................5

Spindle & Insert Holders...........................................................................................................................5

Installing Spindles....................................................................................................................................5

Insert Plates ............................................................................................................................................5

Setup for 90° ...........................................................................................................................................6

Setup for Bevel Sanding ..........................................................................................................................6

Dust Collection ........................................................................................................................................6

Turning the Sander On & Off....................................................................................................................6

Removing Spindles..................................................................................................................................7

Changing Sanding Sleeves......................................................................................................................7

Replacement Sanding Sleeves ................................................................................................................7

Parts Breakdown ..................................................................................................................................8-9

Parts List ..........................................................................................................................................10-12

Specifications

JBOS-5.......................................................................................................................................... 708404

Table Size (in)....................................................................................................................14-1/2”x14-1/2”

Table Tilt (down)................................................................................................................................ 0-45°

Spindle Speed (rpm) ......................................................................................................................... 1,725

Oscillations (per minute) ........................................................................................................................30

Length of Oscillations (in).........................................................................................................................1

Motor (TEFC).................................................................................................................1/2 HP, 1Ph, 110V

Net Weight (lbs).....................................................................................................................................77

The specifications in this manual are given as general information and are not binding. JET Equipment

& Tools reserves the right to effect, at any time and without prior notice, changes or alterations to parts,

fittings, and accessory equipment deemed necessary for any reason whatsoever.

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Unpacking and Clean-Up

Insert Plates

1. Always use an insert plate.

1. Finish removing all contents from the

shipping container. Do not discard any

shipping material until the sander is set up

and running properly.

2. There are 2 oblong, and 2 round insert plates

included with the machine. The oblong insert

plates are used when the table is tilted for

bevel sanding. Each plate has a notch on the

outer edge to ensure that it is inserted

properly

2. Report damage, if any, to your local

distributor and, or shipping company.

3. Clean all rust protected surfaces with a mild

solvent or kerosene. Do not use lacquer

thinner, paint thinner, or gasoline. These will

damage painted surfaces.

4. To prevent rust, apply a light coating of sealer

to the table surface.

Spindle & Insert Holders

1. Attach the spindle holder (A, Fig. 1) and the

insert holder (B, Fig. 1) to the cabinet using

six hex socket cap screws.

2. Clean the inserts and spindles. Place in the

appropriate holder.

Installing Spindles

1. Before inserting the threaded spindle into the

spindle housing, make sure the surfaces are

clean.

2. Thread the spindle counter-clockwise into the

spindle housing.

3. Using the provided wrenches, tighten the

spindle nut (A, Fig. 2) counter-clockwise

while holding the spindle housing flat (B, Fig.

2) with the other wrench.

4. Do not overtighten the spindle as it may be

difficult to remove after the sanding

operation.

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Setup for 90°

1. Loosen both knobs, (A, Fig. 3) and place the

table in the 0° position.

2. Place a square (B, Fig. 3) on the table. Rest

the long section of the square against the

sanding drum. The square should be flat

agianst the table and the sanding drum.

3. If the table needs adjustment loosen both

knobs and tilt the table so thast the square is

flat against the table and sanding drum.

4. Make sure the pointer (C, Fig. 3) reads 0°. If

the pointer needs adjusted loosen the screw

(D, Fig. 3), and adjust to the correct position.

5. Adjust the 90° stop (E, Fig. 3) with a hex

wrench so that it rests against the bottom

side of the table.

Setup for Bevel Sanding

1. Loosen both knobs (A, Fig. 4) and adjust the

table to the desired angle.

2. Tighten both knobs.

Dust Collection

The dust port (B, Fig. 4) can be hooked directly to

a 2” hose for dust collection.

See your local JET distributor for the complete

line of dust collectors and the full line of JET Dust

Collector Hoses and Accessories. Customize

your installation and obtain maximum

performance with JET's dust hoods, hoses,

clamps, fittings, and blast gates.

Turning the Sander On & Off

Note: Before hooking the sander to the power

source, make sure that the switch is in the off

position.

The sander can be turned on by flipping the switch

to the on position.

There is a removable key in the tip of the switch

that can be removed in the off position. When the

key has been removed the dust collector cannot

be used.

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Removing Spindles

Using the provided wrenches, loosen the spindle

nut (A, Fig. 5) clockwise while holding the spindle

housing flat (B, Fig. 5) with the other wrench.

Changing Sanding Sleeves

1/4", 1/2" and 5/8”

1. Loosen the clamp (A, Fig. 6) with a cross

point screwdriver.

2. Remove the sanding sleeve from the spindle

shaft.

1-1/2” and 2” (optional 3”)

1. Loosen the nut (B, Fig. 6) with the provided

wrench.

2. Remove the sanding sleeve from the spindle

shaft.

3. Reverse these steps to install the new

sanding sleeves.

Replacement Sanding Sleeves

Part #

Size

Grit

575800 .........................1/4” ..................100 Grit

575801 .........................1/4" ..................120 Grit

575806 .........................1/2" ....................60 Grit

575807 .........................1/2" ....................80 Grit

575808 .........................1/2" ..................100 Grit

575809 .........................1/2” ..................120 Grit

575810 .........................5/8” ....................60 Grit

575811 .........................5/8” ....................80 Grit

575812 .........................5/8” ..................100 Grit

575813 .........................5/8” ..................120 Grit

575838 .........................1-1/2” .................60 Grit

575839 .........................1-1/2” .................80 Grit

575840 .........................1-1/2” ...............100 Grit

575841 .........................1-1/2” ...............150 Grit

575842 .........................2” .......................60 Grit

575843 .........................2” .......................80 Grit

575844 .........................2” .....................100 Grit

575845 .........................2” .....................150 Grit

3” Optional Accessories

575846.......3” ......................................... 60 Grit

575847.......3” ......................................... 80 Grit

575848.......3” ....................................... 100 Grit

575849.......3” ....................................... 150 Grit

709539.......3" ................................. Table Insert

709534.......3" ........................ Spindle Assembly

709538.......3" .............Rubber Drum and Sleeve

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Table Assembly for the JBOS-5

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Base & Motor Assembly for the JBOS-5

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Parts List for the JBOS-5

Description

Index Part

No. No.

Size

Qty.

1..........6286914W........................ Base.............................................................. .................................1

2..........6286891........................... Top Plate....................................................... .................................1

3..........JBOS5-03 ........................ On/Off Switch ................................................ .................................1

4..........6286915........................... Strain Relief Bushing ..................................... .................................1

5..........6286916........................... Power Cord ................................................... .................................1

6..........6286485........................... Phillips Pan Head Screw................................ M6x22mm.................4

7..........6286918........................... Rubber Feet .................................................. .................................4

8..........6286919........................... Washer.......................................................... 1/4”...........................6

9..........6286486........................... Hex Nut......................................................... M6............................4

10........6286921........................... Phillips Pan Head Screw................................ 3/16”-24x1-3/4”.........2

11........6286922........................... Phillips Pan Head Screw................................ 3/16”-24x3/4”............2

12........6286923........................... Gear Washer................................................. 3/16”.........................2

13........6286924........................... Hex Nut......................................................... 3/16”-24....................4

14........JBOS5-14 ........................ Switch Box .................................................... .................................1

15........6286912........................... Motor............................................................. 1/2 HP ......................1

16........6286926........................... Key................................................................ 6x6x50......................1

17........6286927........................... Flat Head Screw............................................ M4x10 ......................2

18........6286928........................... Worm Shaft ................................................... .................................1

19........6286487........................... Set Screw...................................................... M6x10 ......................2

20........6286930........................... Transmission Rod.......................................... .................................1

21........6286931........................... Hex Nut......................................................... M8............................1

22........6286932........................... Connecting Rod............................................. .................................2

23........6286933........................... Washer.......................................................... 1/4”...........................4

24........6286488........................... Nylon Nut ...................................................... M5............................2

25........BB-6804........................... Ball Bearing................................................... 6804-2RS .................1

26........6286470........................... Transmission................................................. .................................1

27........BB-6006ZZ....................... Ball Bearing................................................... 6006ZZ.....................1

28........6286938........................... C-Snap Ring.................................................. R60 ..........................1

29........6286939........................... Bushing ......................................................... .................................4

30........6286481........................... Set Screw...................................................... M5X6........................2

31........6286482........................... E-Ring........................................................... ETW-4......................2

32........6286471........................... Connecting Shaft........................................... .................................1

33........6286472........................... Bracket.......................................................... .................................1

34........6286473........................... Worm ............................................................ .................................1

35........6286490........................... Hex Socket Cap Screw.................................. M6x15 ......................4

36........6286476........................... Shaft.............................................................. .................................2

37........6286480........................... Crank Shaft ................................................... .................................2

38........6286474........................... Spring Washer............................................... 1/4”...........................4

39........6286475........................... Key................................................................ 4x4x15......................1

40........BB-6001ZZ....................... Ball Bearing................................................... 6001ZZ.....................2

41........6286478........................... C-Snap Ring.................................................. S12...........................2

42........6286479........................... C-Snap Ring.................................................. R28 ..........................2

43........6286483........................... Spring Washer............................................... 5/16”.......................11

44........6286484........................... Flat Washer................................................... 5/16”.......................11

45........6286948........................... Housing......................................................... .................................1

46........6286949........................... L-Type Bracket-Right..................................... .................................1

47........6286950........................... L-Type Bracket-Left....................................... .................................1

48........6286951........................... Screw............................................................ M8x25 ....................11

49........6286952........................... Stop Plate...................................................... .................................1

50........6286953........................... Washer.......................................................... 1/4”...........................1

51........6286954........................... Hex Cap Bolt ................................................. M6x10 ......................1

52........6286951........................... Screw............................................................ M8x16 ......................2

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Index Part

No. No.

Description

Size

Qty.

53........JBOS5-53 ........................ Support Trunnion-Right.................................. .................................1

54........JBOS5-54 ........................ Support Trunnion-Left.................................... .................................1

55........JBOS5-55 ........................ JET Lock Knob.............................................. M6x15 ......................2

56........JBOS5-56 ........................ Hex Socket Cap Screw.................................. M5x15 ......................6

57........6286492........................... Set Screw...................................................... M6x5 ........................1

58........6286961........................... Pointer........................................................... .................................1

59........6286493........................... Gear Washer................................................. 1/4”...........................1

60........6286963........................... Round Cross Head Screw ............................. M5x10 ......................4

61........6286964........................... Dust Cover .................................................... .................................1

62........6286894........................... Main Spindle.................................................. .................................1

63........6286967........................... Cover ............................................................ .................................1

64........6286494........................... Phillips Pan Head Screw................................ M5x6 ........................2

65........JBOS5-65 ........................ C-Snap Ring.................................................. S28...........................1

66........JBOS5-66 ........................ 5/8” Sanding Spindle ..................................... .................................3

............JBOS5-71 ........................ 1/2” Sanding Spindle (not shown) .................. .................................1

............JBOS5-72 ........................ 1/4” Sanding Spindle (not shown) .................. .................................1

67........JBOS5-67 ........................ Key................................................................ 6x6x50......................2

68........6286904........................... 2” P.V.C Bushing........................................... .................................1

............6286903........................... 1-1/2” P.V.C Bushing (not shown).................. .................................1

70........JBOS5-70 ........................ Scale Label ................................................... .................................1

79........6286495........................... Spring Pin...................................................... 3x12 .........................1

80........6286796........................... 5/8” Clamp..................................................... .................................1

............6286795........................... 1/2” Clamp (not shown).................................. .................................1

............6286794........................... 1/4” Clamp (not shown).................................. .................................1

82........6286973W........................ Table............................................................. .................................1

83........6286798........................... 2” Lower Follower Plate ................................. .................................2

............6286974........................... 1-1/2” Lower Follower Plate (not shown) ........ .................................1

85........6286799........................... 2” Upper Follower Plate ................................. .................................1

............6286976........................... 1-1/2” Upper Follower Plate (not shown) ........ .................................1

86........6286977........................... Washer.......................................................... 5/16”.........................3

87........6286978........................... Hex Nut......................................................... 5/16”.........................3

88........6286979........................... 2” Oblong Table Insert................................... .................................1

89........6286980........................... 2” Table Insert ............................................... .................................1

............6286981........................... 3/4” Oblong Table Insert (not shown) ............. .................................1

............6286982........................... 3/4” Table Insert (not shown) ......................... .................................1

91........JBOS5-91 ........................ Scale Label ................................................... .................................1

92........JBOS5-92 ........................ Oil Cap.......................................................... .................................1

93........JBOS5-93 ........................ JET Label...................................................... .................................1

94........JBOS5-94 ........................ Warning Label ............................................... .................................1

95........JBOS5-95 ........................ I.D Label........................................................ .................................1

96........JBOS5-96 ........................ Stripe............................................................. .................................1

97........JBOS5-97 ........................ Storage Plate for Drums ................................ .................................1

98........JBOS5-98 ........................ Storage Plate for Table Inserts....................... .................................1

99........TS-1514011 ..................... Hex Socket Cap Screw.................................. M6x12 ......................6

............JBOS5-105 ...................... Special Wrench (not shown) .......................... 17mm .......................1

............JBOS5-106 ...................... Open End Wrench (not shown)...................... .................................1

............709530..............................Hardware Kit (not shown) .............................. ...................................

Individual Replacement Sanding Sleeves