Jet Tools Cordless Sander PDS 12CS User Manual

OWNER'S MANUAL  
PDS-12CS 12” Disc Sander  
POWERMATIC  
WMH Tool Group  
427 Sanford Rd.  
LaVergne, TN 37086  
Phone: 253-351-6000  
Fax: 1-800-274-6840  
e-mail [email protected] M-1791201K 06/02  
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WARNING  
Wear eye protection.  
Always keep guards in place and in proper operating condition. Do not operate the machine  
without the guards for any reason.  
This disc sander is intended to be used with wood and wood products only. Use of this disc  
sander and a dust collector with metal products is a potential fire hazard.  
Support the workpiece adequately at all times during operation; maintain control of the work at  
all times.  
This disc sander is designed and intended for use by properly trained and experienced  
personnel only. If you are not familiar with the proper and safe operation of a disc sander, do  
not use until proper training and knowledge has been obtained.  
REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and  
adjusting wrenches are removed from the machine before turning it on.  
KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.  
DON’T USE IN A DANGEROUS ENVIRONMENT. Don’t use power tools in damp or wet locations,  
or expose them to rain. Keep work area well lighted.  
KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the work area.  
MAKE THE WORKSHOP KIDPROOF with padlocks, master swatches, or by removing starter keys.  
DON’T FORCE THE MACHINE. It will do the job better and safer at the rate for which it was  
designed.  
USE THE RIGHT TOOL. Don’t force a machine or attachment to do a job for which it was not  
designed.  
USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition.  
When using an extension cord, be sure to use one heavy enough to carry the current your machine  
will draw. An undersized cord will cause a drop in the line voltage resulting in power loss and  
overheating. The table following shows the correct size to use depending on the cord length and  
nameplate ampere rating. If in doubt, use the next heavier gauge. Remember, the smaller the  
gauge number, the heavier the cord.  
Volts  
120V  
Total Length of Cord in Feet  
25  
16  
50  
AWG  
16  
100  
14  
150  
12  
WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other  
jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective  
hair covering to contain long hair.  
ALWAYS USE SAFETY GLASSES. Also use face or dust masks if the cutting operation is dusty.  
Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.  
DON’T OVERREACH. Keep proper footing and balance at all times.  
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance.  
Follow instructions for lubricating and changing accessories.  
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ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE SERVICING.  
REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure the switch is in the off position  
before plugging in.  
USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not  
recommended by POWERMATIC may cause hazards or risk of injury to persons.  
NEVER STAND ON A MACHINE. Serious injury could occur if the machine is tipped.  
CHECK DAMAGED PARTS. Before further use of the machine, a guard or other part that is  
damaged should be carefully checked to determine that it will operate properly and perform its  
intended function - check for alignment of moving parts, binding of moving parts, breakage of parts,  
mounting, and any other conditions that may affect its operation. A guard or other part that is  
damaged should be properly repaired or replaced.  
NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN POWER OFF. Don’t leave the  
machine until it comes to a complete stop.  
SOME DUST CREATED by power sanding, sawing, grinding, drilling and other construction activities  
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some  
examples of these chemicals are:  
Lead from lead based paint  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from those exposures varies, depending on how often you do this type of work. To reduce  
your exposure to these chemicals: work in a well ventilated area, and work with approved safety  
equipment, such as those dust masks that are specifically designed to filter out microscopic particles  
DO NOT operate tool while under the influence of drugs, alcohol or any medication.  
AVOID kickback by sanding in accordance with directional arrows. Sand on downward side of disc.  
Sanding on the upward side could cause the workpiece to fly up causing injury.  
SAND with the grain of the wood.  
DO NOT sand pieces of material that are too small to be safely supported.  
WHEN sanding a large workpiece, provide additional support at table height.  
ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available  
from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201, in the Accident  
Prevention Manual for Industrial Operations and also in the safety Data Sheets provided by the NSC.  
Please also refer to the American National Standards Institute ANSI 01.1 Safety Requirements for  
Woodworking Machinery and the U.S. Department of Labor OSHA 1910.213 Regulations.  
SAVE THESE INSTRUCTIONS refer to them often and use them to instruct others.  
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Grounding Instructions  
Caution: This tool must be grounded while in use to protect the operator from electric shock.  
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric  
current to reduce the risk of electric shock. This tool is equipped with an electric cord having an  
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet  
that is properly installed and grounded in accordance with all local codes and ordinances.  
Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified  
electrician.  
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The  
conductor, with insulation having an outer surface that is green with or without yellow stripes, is the  
equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not  
connect the equipment-grounding conductor to a live terminal.  
Check with a qualified electrician or service personnel if the grounding instructions are not completely  
understood, or if in doubt as to whether the tool is properly grounded. Use only three wire extension  
cords that have three-prong grounding plugs and three-pole receptacles that accept the tool’s plug.  
Repair or replace a damaged or worn cord immediately.  
115 Volt Operation  
As received from the factory, your sander is ready to run at 115 volt operation. This sander, when wired  
for 115 volt, is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated  
in (A). A temporary adapter, which looks like the adapter as illustrated in (B), may be used to connect  
this plug to a two-pole receptacle, as shown in (B) if a properly grounded outlet is not available. The  
temporary adapter should only be used until a properly grounded outlet can be installed by a qualified  
electrician. This adapter is not applicable in Canada. The green colored rigid ear, lug, or tab,  
extending from the adapter, must be connected to a permanent ground such as a properly grounded  
outlet box, as shown in (B).  
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230 Volt Operation  
If 230V, single phase operation is desired, the following instructions must be followed:  
1. Disconnect the machine from the power source.  
2. This POWERMATIC sander is supplied with four motor leads that are connected for 115V operation,  
as shown in Figure A. Reconnect these four motor leads for 230V operation, as shown in Figure B.  
3. The 115V attachment plug (A), supplied with the sander, must be replaced with a UL/CSA listed plug  
suitable for 230V operation (D). Contact your local Authorized POWERMATIC Service Center or  
qualified electrician for proper procedures to install the plug. The sander must comply with all local  
and national codes after the 230 volt plug is installed.  
4. The sander with a 230 volt plug should only be connected to an outlet having the same configuration  
(D). No adapter is available or should be used with the 230 volt plug.  
Important: In all cases (115 or 230 volts), make certain the receptacle in question is properly grounded.  
If you are not sure, have a registered electrician check the receptacle.  
6
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Specifications  
PDS-12CS  
Stock Number............................................................................................................................1791201K  
Disc Diameter.......................................................................................................................................12”  
Table Tilt ......................................................................................................................15° Up - 45° Down  
Dust Chute Diameter ..............................................................................................................................4”  
Disc Table .................................................................................................................16-3/8" W x 9-3/4” D  
Motor........................................................................................................1-1/2 HP, 115/230V, 60Hz, 1Ph  
Impeller ................................................................................................................................................10”  
Overall Dimensions .....................................................................................27-3/4” W x 25" D x 42-5/8” H  
Net Weight (approx.) ....................................................................................................................189 Lbs.  
Table of Contents  
Warranty .................................................................................................................................................2  
Warnings..............................................................................................................................................3-4  
Grounding Instructions.............................................................................................................................5  
115V Operation .......................................................................................................................................5  
230V Operation .......................................................................................................................................6  
Specifications..........................................................................................................................................7  
Table of Contents ....................................................................................................................................7  
Contents of the Shipping Carton..............................................................................................................8  
Tools Required for Assembly & Adjustment .............................................................................................8  
Unpacking ...............................................................................................................................................8  
Stand Assembly.......................................................................................................................................9  
Sander Assembly.....................................................................................................................................9  
Collector Bag Assembly.........................................................................................................................10  
Table Adjustment...................................................................................................................................10  
Sanding Disc Replacement....................................................................................................................11  
Center Point ..........................................................................................................................................11  
Brake.....................................................................................................................................................11  
On/Off Switch........................................................................................................................................11  
Lubrication.............................................................................................................................................11  
Motor.....................................................................................................................................................11  
Emptying Collector Bag.........................................................................................................................12  
Optional Accessories.............................................................................................................................12  
Troubleshooting.....................................................................................................................................12  
Parts Breakdowns & Parts List..........................................................................................................13-17  
Wiring Diagram .....................................................................................................................................18  
The specifications in this manual are given as general information and are not binding. The WMH Tool  
Group reserves the right to effect, at any time and without prior notice, changes or alterations to parts,  
fittings, and accessory equipment deemed necessary for any reason whatsoever.  
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Contents of the Shipping Carton  
PDS-12CS 12” Disc Sander  
1. Sander  
1. Sanding Disc  
1. Table  
1. Miter Gauge  
1. Miter Gauge Fence  
1. Owner's Manual  
1. Warranty Card  
Hardware Kit  
4. Hex Head Bolt M10x35  
4. Flat Washer M10  
4. Lock Washers M10  
2. Hex Nut M6  
4. Pan Head Flange Screw M6x12  
1. Center Point  
1. Right Angle Hex Wrench 3mm  
1. Filler Bar  
1. Socket Head Cap Screw M5x8  
Closed Stand  
1. Stand  
1. Inlet  
2. Hangers  
1. Ring Clamp  
1. Collector Bag  
Tools Required for Assembly &  
Adjustments  
1. 13mm Wrench or socket  
1. Combination Square  
WARNING  
Read and understand the entire contents of  
this manual before attempting assembly or  
operation of the disc sander!  
Failure to comply may cause serious injury!  
Unpacking  
1. Remove all contents from the shipping  
carton(s).  
2. Report any damage to your distributor.  
3. Do not discard any shipping material until  
the sander has been assembled and is  
running properly.  
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Stand Assembly  
1. With the help of another person lift the  
sander (A, Fig. 1) onto the stand (B, Fig. 1).  
Feed the belt (C, Fig. 1) through the cut out  
in the top of the stand.  
2. Match the hole pattern in the stand with the  
hole pattern in the sander.  
3. Bolt the sander to the stand with four  
M10x35 socket head cap screw (D, Fig. 1),  
four M10 lock washers (E, Fig. 1) and four  
M10 flat washers (F, Fig. 1). Tighten the  
nuts to secure the sander to the stand.  
Sander Assembly  
1. Unscrew the knob (G, Fig. 2), remove the  
washer (H, Fig. 2) and the trunnion holder (I,  
Fig. 2). Repeat for opposite side.  
2. Lift the table (J, Fig. 2) into position and set  
on top of the split pins and threaded shaft.  
3. Reinstall the trunnion holder, washer and  
knob. Repeat for opposite side.  
4. Make sure the trunnion and trunnion holder  
engage and tighten the knobs.  
5. Open the door in the cabinet to gain access  
to the belt. Make sure the belt (K, Fig. 3) is  
seated in the sanding disc pulley.  
6. Loosen two bolts (L, Fig. 3) to move the  
tension roller (M, Fig. 3) out of the way.  
Place the belt on the fan pulley (N, Fig. 3)  
and rotate until the belt seats in the pulley.  
Tighten the tension roller against the belt as  
shown in Figure 3. The tension roller is  
adjusted properly when it takes the slack out  
of the belt.  
WARNING  
Avoid kickback by sanding in accordance  
with directional arrow. Sand on downward  
side of disc. Sanding on the upward side  
could cause the workpiece to fly up causing  
injury! Failure to comply may cause serious  
injury!  
9
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Collector Bag Assembly  
1. Mount the inlet port (A, Fig. 4) to the cabinet  
with four M6x12 pan head screws (B, Fig. 4).  
2. Thread two M6 nuts (C, Fig. 4) on the shaft  
of hanger rods (D, Fig. 4). Thread rods into the  
cabinet and tighten nuts against the cabinet.  
3. Place the loops (E, Fig. 4) of the collector  
bag onto the hanger rods.  
4. Loosen ring clamp (F, Fig. 4) all the way  
and place on the inlet port. Fit collector bag  
opening onto inlet port, and secure in place by  
tightening the ring clamp.  
Table Adjustment  
The table stops have been set-up at the factory.  
However, if you run into a problem, or want to  
check the table follow the below listed steps.  
1. Loosen knobs (G, Fig. 5) and move table  
into the 90-degree position. Tighten knobs  
and place a square (H, Fig. 5) against the  
table and sander disc. The square should  
rest flat against the table and the disc.  
2. If adjustment is needed move the table so  
that it rests 90 degrees from the table, and  
loosen the hex nut (I, Fig. 5) and tighten the  
set screw (J, Fig. 5) until it contacts the  
table surface. Tighten hex nut. This will  
properly adjust the 90-degree stop.  
3. Loosen knobs (G Fig. 5) and tilt table up  
enough to pivot the stop (K, Fig. 5) out of  
the way.  
4. Tilt the table down until it hits the 45-degree  
stop (L, Fig. 5). Tighten the lock knobs, and  
check the table with a combination square.  
5. If adjustments needed, loosen hex nut (M,  
Fig. 5) and adjust socket head screw (L, Fig.  
5) until it contacts table. Tighten hex nut.  
6. Always maintain a gap of approximately  
1/16” between the table edge, and disc. If  
adjustment is necessary loosen hex cap  
bolts (N, Fig. 6) and move the table into  
position. Tighten hex cap bolts.  
7. The table can be tilted between 15° up - 45°  
down by loosening lock knobs and tilting the  
table to the desired angle. Tighten knobs.  
8. If you want to tilt the table up you need to  
pivot the stop (E, Fig. 5) out of the way.  
10  
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vacuum any accumulation of foreign material in  
order to maintain normal motor ventilation.  
Sanding Disc Replacement  
1. Disconnect machine from the power  
source.  
WARNING  
All electrical connections must be done by  
a qualified electrician. All adjustments or  
repairs must be done with the sander  
disconnected from the power source,  
unplugged. Failure to comply may result in  
serious injury!  
2. Remove the knobs (A, Fig. 7), washers (B,  
Fig. 7), and trunnion holders (C, Fig. 7)  
followed by the table assembly (D, Fig. 7).  
3. Remove old sanding disc by striping from  
wheel. Use a cleaner and putty knife to  
remove the residue. Make sure the disc  
plate is clean and dry.  
The PDS-12CS disc sander is rated 115V/230V,  
Prewired 115V.  
4. Press the new disc firmly into place.  
If you want to run the PDS-12CS on 230V refer  
to the wiring diagram found on the inside of the  
switch box cover (I, Fig. 8).  
Center Point  
The center point (E, Fig. 8) provided with sander  
can be used for sanding circles. Slide the  
center point into the miter slot that is  
perpendicular to the sanding disc. The radius of  
the desired circle should be the distance from  
the center point to the sanding disc. Lock the  
center point in position by tightening the set  
screws. Cut the wood to the approximate  
diameter and press on to the center point.  
Rotate the wood until the desired results are  
achieved.  
Before hooking up to the power source, make  
sure that the switch is in the off position.  
Filler Bar  
The filler bar (J, Fig. 8) should be added when  
sanding small workpieces. Secure in place with  
the socket head cap screw (K, Fig. 8). When  
not using the filler bar thread the socket head  
cap screw (K, Fig. 8) in the tapped hole as a  
stop.  
Brake  
After turning the sander “OFF” you can press  
the brake (F, Fig. 8) to slow, or stop the sanding  
disc.  
On/Off Switch  
The machine can be turned “ON” or “OFF” by  
pushing the appropriate button (G, Fig. 8).  
Lubrication  
Lubricate the trunnion, and trunnion holder (H,  
Fig. 8) if the table does not tilt smoothly.  
Motor  
Make frequent inspections of the motor fan cover,  
and blow out (with low pressure air hose) or  
11  
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Emptying the Collector Bag  
Optional Accessories  
57620025: JET Stik Abrasive Belt and Disc  
Cleaner.  
CAUTION  
Wearing a particle mask/respirator for  
protection against fine dust particles during  
cleaning is highly recommended.  
JDS-12B Sanding Disc PSA Aluminum Oxide  
“J” Weight Cloth Back.  
12”  
36 Grit  
50 Grit  
60 Grit  
During first use and after cleaning, the bag may  
allow some dust to escape. This is normal and  
will stop after a short period of time.  
Stock  
Number  
Master  
Carton  
12”  
Stock  
Number  
Master  
Carton  
57698525  
57698650 57698750  
25  
50  
50  
Clean the collector bag frequently to keep the  
collector's performance at its optimum. To  
clean:  
80 Grit  
57698850  
100 Grit  
120 Grit  
57698950 57699050  
1. Disconnect the machine from the power  
50  
50  
50  
source, unplug.  
2. Remove the collector bag from the hanger  
rods.  
3. Loosen the ring clamp and remove the bag.  
4. Empty the contents into an appropriate  
container. The bag is easily emptied by  
unzipping the bottom of the bag.  
Troubleshooting  
Possible Cause  
Trouble  
Solution  
1. Sander unplugged from wall  
or motor  
1. Check all plug connections  
2. Replace fuse or reset circuit  
breaker  
Sander will not start  
2. Fuse blown or circuit breaker  
tripped  
3. Replace cord  
3. Cord damaged  
1. Replace with adequate size  
and length cord  
1. Extension cord too light or  
too long  
Sanding disc does not come  
up to speed  
2. Contact a qualified  
electrician  
2. Low current  
1. Adjust stand or base so that  
it rests evenly on the floor  
1. Stand or base on uneven  
surface  
Machine vibrates excessively  
Sanded edge not square  
2. Bolt down  
1. Table not square to sanding  
disc  
1. Use a square to adjust table  
to sanding disc  
1. Keep workpiece moving  
1. Work held still  
2. Use coarser grit for stock  
removal and fine grit for  
finish sanding.  
2. Wrong grit sanding disc  
3. Feed pressure too great  
4. Sanding against the grain  
Sanding marks on wood  
3. Never force workpiece  
4. Sand with the grain  
12  
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Base Assembly Breakdown  
13  
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Parts List for the PDS-12CS  
Base Assembly  
Index Part  
No. No.  
Description  
Size  
Qty  
1..........612083......................... Closed Stand......................................... ...............................................1  
2..........612097......................... Door w/Latch Assembly ......................... ...............................................1  
3..........150503......................... Latch Assembly ..................................... ...............................................1  
4..........150503-1...................... Spacer................................................... ...............................................2  
5..........SP040100 .................... Pan Head Bolt .......................................M4 x 5.....................................2  
6..........331003......................... Impeller .................................................10” ..........................................1  
7..........410030......................... Gasket................................................... ...............................................1  
8..........SH080402.................... Hex Head Bolt .......................................M8 x 20 (LH)...........................1  
9..........TS-1551061 ................. Lock Washer .........................................M8 ..........................................1  
10........TS-1550061 ................. Flat Washer...........................................M8 x 30...................................1  
11........612088......................... Cover .................................................... ...............................................1  
12........SG069300.................... Hex Flange Bolt.....................................M6 x 12...................................8  
13........612089......................... Bearing Housing.................................... ...............................................1  
14........TS-1551041 ................. Lock Washer .........................................M6 ..........................................3  
15........TS-1482031 ................. Cap Screw.............................................M6 x 16...................................3  
16........612112......................... Bushing ................................................. ...............................................1  
17........BB-6204LLU ................ Ball Bearing...........................................6204LLU .................................2  
18........RR470000.................... Retaining Ring.......................................R47.........................................1  
19........612090......................... Shaft...................................................... ...............................................1  
20........612091......................... Pulley .................................................... ...............................................1  
21........TS1523031 .................. Set Screw..............................................M6 x 8.....................................2  
22........KD050530.................... Key........................................................5 x 5 x 30................................2  
23........612121......................... Bushing ................................................. ...............................................1  
24........612094......................... Idle Wheel Bracket ................................ ...............................................1  
25........TS1550071 .................. Flat Washer...........................................M10 x 20.................................2  
26........BB-6200ZZ .................. Ball Bearing...........................................6200ZZ ...................................2  
27........TS-149105 ................... Hex Head Bolt .......................................M10 x 35.................................1  
28........TS-1540072 ................. Nut ........................................................M10.........................................1  
29........TS-1550041 ................. Flat Washer...........................................M6 x 13...................................2  
30........TS-1551041 ................. Lock Washer .........................................M6 ..........................................2  
31........TS-1482031 ................. Cap Screw.............................................M6 x 16...................................2  
32........412007......................... Inlet Port................................................4” ............................................1  
33........SF069300 .................... Pan Head Flange Bolt............................M6 x 12...................................4  
34........423968......................... Ring Clamp ...........................................4” ............................................1  
35........612095......................... Hanger .................................................. ...............................................2  
36........TS-1540041 ................. Hex Nut .................................................M6 ..........................................2  
37........612085......................... Collector Bag......................................... ...............................................1  
38........150527......................... Sponge.................................................. ...............................................2  
39........620015......................... Washer..................................................M10 x 20.................................1  
40........TS-1551071 ................. Lock Washer .........................................M10.........................................1  
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Sander Assembly Breakdown  
15  
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Parts List for PDS-12CS  
Sander Assembly  
Index Part  
No. No.  
Description  
Size  
Qty  
1..........612111......................... Base...................................................... ...............................................1  
2..........TS-1505051 ................. Socket Head Cap Screw........................M10 x 35.................................4  
3..........TS-1551071 ................. Lock Washer .........................................M10.........................................4  
4..........TS-1550071 ................. Flat Washer...........................................M10 x 20.................................4  
5..........MA612002.................... Motor.....................................................1-1/2HP, 1 Ph, 60HZ...............1  
............PDS12CS-MFC............ Motor Fan Cover (not shown) ................ ...............................................1  
............PDS12CS-MF .............. Motor Fan (not shown)........................... ...............................................1  
............PDS12CS-CS .............. Centrifugal Switch (not shown)............... ...............................................1  
............PDS12CS-CC .............. Capacitor Cover (not shown) ................. ...............................................1  
............PDS12CS-JBC............. Junction Box Cover (not shown) ............ ...............................................1  
............PDS12CS-SC .............. Starting Capacitor (not shown)...............200MFD, 125VAC.....................  
............PDS12CS-RC .............. Running Capacitor (not shown)..............40uF, 250V ...............................  
6..........411051......................... Switch Box ............................................ ...............................................1  
7..........411053......................... Switch Plate........................................... ...............................................1  
8..........ST039304 .................... Tapping Screw.......................................M3.5x12 (AB)..........................6  
9..........SP059400 .................... Pan Head Screw....................................M5 x 16...................................1  
10........WE050000................... Star Washer ..........................................M5 ..........................................1  
11........NF050800 .................... Hex Flange Nut .....................................M5 ..........................................2  
12........994505......................... Switch.................................................... ...............................................1  
13........SP059300 .................... Pan Head Screw....................................M5 x 12...................................2  
14........998621......................... Strain Relief........................................... ...............................................1  
15........IC314101 ..................... Power Cord............................................ ...............................................1  
16........TS-1490041 ................. Cap Screw.............................................M8 x 25...................................4  
17........TS-1551061 ................. Lock Washer .........................................M8 ..........................................4  
18........TS-1550061 ................. Flat Washer...........................................M8 x 12...................................4  
19........KD050535.................... Key........................................................5 x 5 x 35................................1  
20........612114......................... Disc Guard ............................................ ...............................................1  
21........SJ080400..................... Pan Head Bolt .......................................M8 x 20...................................4  
22........612104......................... Pulley .................................................... ...............................................1  
23........VB-A39 ........................ V-Belt ....................................................A39.........................................1  
24........TS-1523031 ................. Set Screw..............................................M6 x 8.....................................1  
25........612120......................... Sanding Disc ......................................... ...............................................1  
26........612113......................... Washer.................................................. ...............................................1  
27........SM089400.................... Countersunk Head Bolt..........................M8 x 16...................................1  
28........57698525..................... 12” Disc Sanding Paper 36 Grit ............. .............................................25  
............57698650..................... 12” Disc Sanding Paper 50 Grit ............. .............................................50  
............57698750..................... 12” Disc Sanding Paper 60 Grit ............. .............................................50  
............57698850..................... 12” Disc Sanding Paper 80 Grit ............. .............................................50  
............57698950..................... 12” Disc Sanding Paper 100 Grit............ .............................................50  
............57699050..................... 12” Disc Sanding Paper 120 Grit............ .............................................50  
29........612118......................... Brake Base............................................ ...............................................1  
30........SP040200 .................... Pan Head Bolt .......................................M4 x 10...................................3  
31........612116......................... Brake..................................................... ...............................................1  
32........PS042600 .................... Spring Pin..............................................4 x 26......................................1  
33........612115......................... Stop Handle........................................... ...............................................1  
34........612140......................... Spring.................................................... ...............................................1  
35........TS-1550031 ................. Flat Washer...........................................M5 x 12...................................1  
36........612084......................... Front Cover ........................................... ...............................................1  
37........SF069200 .................... Pan Head Flange Bolt............................M6 x 8.....................................2  
38........150031......................... Pin......................................................... ...............................................3  
39........612035......................... Stop Bracket.......................................... ...............................................1  
40........TS-1550061 ................. Flat Washer...........................................M8 x 18...................................1  
16  
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Index Part  
No. No.  
Description  
Size  
Qty  
41........TS-1551061 ................. Lock Washer .........................................M8 ..........................................1  
42........TS-1490041 ................. Cap Screw.............................................M8 x 25...................................1  
43........612010......................... Locating Block....................................... ...............................................1  
44........TS-1540041 ................. Nut ........................................................M6 ..........................................1  
45........TS-1523071 ................. Set Screw..............................................M6 x 25...................................1  
46........PS052500 .................... Spring Pin..............................................5 x 25......................................1  
47........612135-1..................... Table..................................................... ...............................................1  
48........612046......................... Trunnion................................................ ...............................................2  
49........TS-1551061 ................. Lock Washer .........................................M8 ..........................................4  
50........TS-1490021 ................. Cap Screw.............................................M8 x 16...................................4  
51........612054......................... Table Bracket ........................................ ...............................................1  
52........PS063000 .................... Spring Pin..............................................6 x 30......................................4  
53........612038......................... Trunnion Holder (A) ............................... ...............................................1  
54........612098......................... Knob......................................................M8 ..........................................2  
55........SH081100.................... Hex Head Bolt .......................................M8 x 55...................................2  
56........TS-1540061 ................. Nut ........................................................M8 ..........................................1  
57........TS-1504041 ................. Socket Head Cap Screw........................M8 x 20...................................1  
58........TS-1550061 ................. Flat Washer...........................................M8 x 18...................................2  
59........612052......................... Trunnion Holder (B) ............................... ...............................................1  
60........612037......................... Table Bracket ........................................ ...............................................1  
61........TS-1490021 ................. Cap Screw.............................................M8 x 16...................................4  
62........TS-1551061 ................. Spring Washer.......................................M8 ..........................................4  
63........TS-1550061 ................. Flat Washer...........................................8 x 18......................................4  
64........150031......................... Pin......................................................... ...............................................2  
65........AB612143 .................... Circle Gauge Assembly ......................... ...............................................1  
66........AB612148 .................... Miter Gauge Assembly .......................... ...............................................1  
67........TS-1551061 ................. Lock Washer .........................................M8 ..........................................4  
68........TS-1551021 ................. Lock Washer .........................................M4 ..........................................2  
69........TS-1503041 ................. Socket Head Cap Screw........................M6 x 16...................................1  
70........TS-1540041 ................. Hex Nut .................................................M6 ..........................................1  
71........L200000....................... Elastic ................................................... ...............................................1  
72........612171......................... Filler Bar................................................ ...............................................1  
73........TS-1502011 ................. Socket Head Cap Screw........................M5x8.......................................1  
* ..........PDS12CS-HK .............. Hardware Kit (not shown)....................... .................................................  
............PDS12CS-WL.............. Warning Label (not shown) .................... .................................................  
............PDS12CS-ID................ I.D. Label (not shown)............................ .................................................  
............PDS12CS-JL................ Powermatic Label (not shown)............... .................................................  
17  
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Wiring Diagram  
18  
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