| Ingersoll Rand Marine Sanitation System 650709 C User Manual | 
| 650709-C   OPERATOR’S MANUAL   RELEASED: 10-5-89   REVISED:   (REV. M)   INCLUDING: OPERATION, INSTALLATION & MAINTENANCE   6-16-04   1” DIAPHRAGM PUMP   U.L. LISTED, 1:1 RATIO (METALLIC)   READ THIS MANUAL CAREFULLY BEFORE INSTALLING,   OPERATING OR SERVICING THIS EQUIPMENT.   It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.   SERVICE KITS   6 6 3 3 7 7 1 1 1 3 8 7 Ć Ć C f Ć o C r a i r r s e u c t i o s n e r c e p n a i r r ( s e a e p a g e 6 ) . 6 2 f o f l i d t i o e p i r . PUMP DATA   M o p m d l e l s a T . o p . n e . . . . . . . . . . . . . . . . D . . . s . . e . . l . . F . . 6 K U 5 e 0 r . 7 o 0 s L 9 e i Ć n s C e A p i c t y i i e u e l . , , d A v i a t i o n F u e l a n d F u e l O i l P u p . . . L t e M e g t m a l f l i o c r A i e r O p e P r e a t t r e o d Ć D o u b l e D i a p h r a u s w i t h l s . . . e e . . . u e . . . m  . . . . . . . . P r o d d e u l 1 5 5 2 1 0 _   s c D 8 0 0 9 t D i c s r p i p   s e t n s n . . . i n g C 9 b b S y r ) ) ) l s t e m s M W a e t i e g r h i a t l . m m m m m i e . . . . A O F P T a e . . i . . r t w r m D @ . . . . l t R c e t 7 . . e P a e r a 0 . . . . . . . . s . . s u o . . u . . r . . e . M o e s i o h a t " . . . . . . . . . . . . . . . . . . 5 p p g " l b ( 8   ( 3   ( 3   3 4 4 k g M M M M M a x x x x x i m   i m   i m   i m   i m   u u u u u I n t P r e . . . . . . . . . . s s p 3 8 a d . i . . a r a a a a u l e r t S a e e i s ( s r e . i a r l o f l o d e d i n l e t . . . ) . m . m F 8 ( 1 0 9 ) . 8 . p . m . ) a e l t i l z r . . e e . . i . 0 . m . c . i . . . . . . . / 8 ( . 2 0 _   m ( p a t u L . 6 t s 1 Ć 1 Ć 1 2 _ t o 8 2 _ C ) D N i o m i e e n s L o n . . p . m . . e 4 e p g b e s v l p . s i . , . . 6 . 5 ( A ) * * T S h o e u p u L m e p v s e o u L n d p r t e o s m s u e r e e t l t e h v e e l s t p u t b o l i f s A h N e d S h e 1 r e h 3 a v e 9 b e , e C n A u G p I d a t N e E d t U o R a O n P E S q 5 u . i 1 v a u l s e i n n t g C o u n r t i m n u o r u o s Ć n d l ( ) q i n e n I S . 1 Ć 1 7 1 Ć P f o i c A e 6 5 0 7 0 9 Ć C p h o n e l o c a t i o n s . 1 " D I A P H R A G M P U M P GENERAL DESCRIPTION   MODEL DESCRIPTION CHART   T h l s n s l e u i s A m R e e O U . L e c d . r l y i s a t t a e l l p d o p w f s u a o s m p r h e f e e r o s t e r s r l p u u r s f m p a r i n n b e n g d u ( p e e a u r t s r y n U o l s l . e e o L p l u l a m p r m o d u c t T e i s , h o f f m a 9 e r o s d p w r a h e i g h s Ć h f v o d e l i v i r p e s e a o f Ć p r i i n g . i s g 7 l i 6 5 0 7 0 X Ć C d e g n d n t s p e i f i c l y r t a n f v t , l k Ć d i n g o r f u l o r i n p ) e n l i c a c t i o . I t i c h l u e s a r e u p r r i e l v p e . S p e c 3 i f i c a b t a n ) e h e i l D 9 I A P H R A G M M Y A T E R I A L r e t r i c t s e f l u i d o u t l e t e s s u r e u d e r 5 0 . s . i . ( . 4 , T h i e Ć N i t r i l e v a v e c a n b e p l u m b e d t o r e t u r n t h e b l e e d o f f f u e t o t h e s t o r a g c o t i n e r . C E N T E R B O D M A T E R I A L , T H R E A D S A l u m i n u m , 1 Ć 1 1 Ć 1 / 2 N . P . T . F . Ć 1 F L U I D C A P / M A N I F O L D M A T E R I A L , I N L E T / O U T L E T A l u m i n u m , S i n g l e ( S t e e l H a r d w a r e ) S E A T M A T E R I A L P . V . D . F . ( K y n a r R ) B A L L M A T E R I A L A c e t a l INGERSOLL-RAND COMPANY   P . O . B O X 1 5 1 D O N E A R O C E N T E R D B R Y A N , O H I O 4 3 5 0 6 Ć 0 1 5 1 & (419) 636-4242 D FAX (419) 633-1674   E2004   CCN 81672750   Download from Www.Somanuals.com. All Manuals Search And Download.   AIR AND LUBE REQUIREMENTS   OPERATING INSTRUCTIONS   S T h s e 4 s r e p u . r / / m p 4 s 5 h k f o P v u a l ) d i n e e o b v t n a e a t r r i h ) b e r m r o p s e u r v r r i e a e a t . l p e T o r d h u e a t p r e m a i s p n n s u r e e d a s q w s e u h x c p h n e e e e d w h d i w l n g 5 h e 0 a n t l WARNING   E d X C E S e S . I V T m E h A e I a l R P s R u E p p p S p r s u t g a p S U m s R u u E s . C a e n c a u s e e d p u m 5 p 0 p p a h . r t . i . g ( 3 n l r p e s i s p u i s i p i t a n d p r o p e r t y a m a g i r l y t b l i m i t t o s 0 e s u e r e l i e a 2 l v e 6 e a t e t l e t m i f o l i c i l o o p u r p . s . i . g . ( 3 . 4 b a r ) m e a o v o x i m u e e o e a i n e t a i r e s r e . e + s s Ć 4 p p . s . i . ( . 7 t o e l i e s s u p r e c r e e s i h t r e x t l e S T h e a i r s u p p l y l i n r h o u e a m o t T s m t t t o t h e t p o u m e r e m d h m o u l d b a d e q u a l t e l l i y y s i z e d o l u m b i n g c a u s e d b y t h e r m a l e p x a n s i o n o r o t e t e n a t o c a r r y a s u f f i c i e n t o l o f a i r a o l l s n i t h p p . v T e h e m a h t t n r d o t e r i a i n e t s m e u p Ć Ć r f o c e . p l y t u b i n g s h o u l d n t b o r t s m l l o r e s r i c t i w e h i c w i l l i n h b b i t a i S D i s c r o s n . n e c t t h e a i r s u p p l y f r o m t h e p u m i f i t i s t o b e i n a c t i v e f o r a f e w t e r i a l f l o w . T h e o u t l e t m e h i a l v l u m i s o v r v a e r n b e 0 e d n o t o n l y t h a h o u s u p p l y b u t a l s o b y d g p w p t h e r i a v o l u e i l a l e a h e i n l e t . A S S A i r s u p p l y p r o v e r i d e s o u p h i l d b e f i t e r e t o o v n n i d c l e a d r y a s e p i h r a r . f i l t e r e e c a p a b l e o f f i l t r i n u . a e s r r a t i c l e l o a r g e r t a h a 5 r s m i c o n s o u l d n b MAINTENANCE   u s e " d o n n g t l h u e b a i s u p l y e p m i s l u b r i c t i o q m u i r e o r t h t h a t h h  O r i r i c a n t h r i c h e p l e d d u r i n g a s e s b l y r e i w r . R e r f e r t o t h e e p a r t v i e w s n a n d d d e S s c r i p t i o n i s t a n s f p o r o v i d e n d . o n p a g e 4 t h r o u g h 7 I f l u b r i c a t e d a i r i s e s n t , a k e s u r e t h a t i t i c o m p a t i b l e i t h t e f o p a r t s i d n t i f i c a t i o a n e r v i c e K i r m a t i o N i t r i l e  O " r i n g s i n t h e a i r m o t o r s e c t i o n o f t h e p u m p . S C e r t a i n A R O  S m a r t P a r t s " a r e i n d i c a t e d w h i c h s h o u l d b e a v a i l a b l e f o r f a s t r e p a i r a n d r e d u c t i o n o f d o w n t i m e . S S S e n O r c v t N v s s p m i i c o i d e n s e o e o i k i t 1 s . a A e r I d e R d S i v E i d C e k t s f g e T r s d t o N m s , a c e 2 r . v F h i c L e U p p t w o S l c s E e C r s p T t e a I M n r O a t N T i e . d T i h a e I n p h F L r u r L O n r a U g m p S u E N v m C S p Ć . g e INSTALLATION   f u s : I O o I D I D T I d i v i d f u r t h t t c t y i c a p a A E R A P l g T m s I O I S M P R C S C A m f T O e o e o R q m r T u b A N e s e T m P r o i a m m o c c l o e a n a d o c m w m r o n e r a a o u n e e a e m r f a e t o r o t e t r s i t v a e i t e a o i n i r e n e t I t s L o N f o u r t i h e i n s t a l l a t i o n a r e i n c l u d e d u i t t n o h t m e h e o N F l a e m a n m a b M l l e a c a n n d e c p a r s e e e l m t a e f r n a t n i i o f r o m d i r t a n d f o e i g n m t t e r d i n e r v i c u c , d b a u e t i b l i q d s C o d e , N F P A N o . 3 0 , A t i v n d r i d i s g a e y . b d e l y s s r , u m r m m b v l y . v i S N t t a i / n C P e o d e , N F P A N o . 3 0 A a n d a t i o a l E e t r i S S K r n s n e c r d s p i . c e a c t i v i t y a n d i n c l u d e p u m p i n p r e v e n Ć Ć d e i t b p b A S F s d A N o . 7 0 . t i v n t a n e b r o S S f l u r e u r n h o e e t w h h l o i c e y h r i e s c o v o m a p a e m e t i b o p e l n e w i t h o . t h e f l u m i d b e i n g d p u r m p e r d n B f o r b d i s a r s e g l i n g p p t y c i a d p t u r o e w d n m t a o t d e r r a i a l i n m t h e e o i u l t f l e t m m a t n h u s e c m a i n s t a l l t o t l i e k d f l v t h e u t l e t a n i f o l t o e t u i f o d t u i n t h e p u p s e d i n a t r a r o e l u i d k p c t o t h s s e s u p p t a n e r p u r i n l e t p u p h e m u m b g r u n d t o p v n t s t a t i c d i s c r h o a u r g e . G r p o r u o n v d i i n g   d m a y c o p l i h e d t h r o u g h t h e l e g s o r t o t h e g n d l u g d e o n t h e p u m p . S S N o t i t e c e e d b t h 1 d a 8 y t t 0 _   f h e m f a a u t c e r i i t a   p a l t m i e n l v e a s t / o u s r t l e m t m a n d n i n f o g m l d a o s p v m a y a e b e o n r n d e s m . o v e d a n d d r o t a t o i l r i o u o u t i p l i c t i I f t h o o t h e p m u t b e o t a t e , r e e t h e c o v e r s a n m a a h m n i f e e o l d e s n a d n c d a i p n s d e m x i u t s o a t h e a b y o s l t s p l o i n e t u u p p p w r o a p e r f l o y . r N o O p T E : u T m h e p a e r r r f o o w o n t h s t l w i n r d t i m r Ć m W n e c n . t n u S S h e d t d d i a p h r a g c e m h i p p u m v e p p l i v v g s e e s u b n s e i o a d n f i n a f o r d c a e t g s Ć f e e e d a i c s i t u a t i o n k , i t e i s r m e c a Ć Ć o m e o r e o d f p t h a r t l a i e n u c k a e s d u t a l l e h b t h i l e r i n l e t t o e p t e r i a u l a h i n m t h e t i a p r a m u f a u r e . S e c e i a r a g m l e t o s i t a l e r f a t o i n s u r e a g a i n s t d a m a g e b y e x c e s s i v e v i b r a t i o n . S K y n a r R i s a t r a d e m a r k o f P e n w a l t C o r p , S K e y Ć L u b e R i s a t r a d e m a r k o f K e y I n d u s t r i e s 6 5 0 7 0 9 Ć C P a g e 3 o f 8 Download from Www.Somanuals.com. All Manuals Search And Download.   PARTS LIST / FLUID SECTION   n K I T S I N C L U D E : ( 2 2 ) B A L L S , ( 7 ) D I A P H R A G M , i t e m s : 2 , 3 , 1 9 , ( R e f e r t o c h a r t b e l o w ) a n d 9 3 7 0 6 Ć 1 K e y Ć L u b e R g r e a s e . W E T T E D C O M M O N P A R T S I t e m D e s c r i p t i o n ( s i z e i n i n c h e s ) Q t y P a r t N o . M t l MATERIAL CODE   F l u i d S e c t i o n S e r v i c e K i t s 6 9 3 7 7 1 2 3 4 7 Ć 6 2 Ć C [ [ [ [ [ [ [ [ A B B C C D ] ] r ] o = = A N B C C l i r a o u m i n u m V 1 2 3 5 6 7 9 4 5 6 R o d k ( 1 ) 8 Ć 1 [ [ [ [ [ [ C ] ] ] ] ] ] t r i l e ] = a r p e . a s s n n   O O " R i n g ( ( 3 / / 3 2 6 " " x x 3 5 / / 4 8 ( " " 3 o o . . d d . ) ) ( ( ( ( ( ( ( ( ( ( ( ( ( ( 1 4 2 2 2 2 2 2 1 1 4 4 4 8 ) ) ) ) ) ) ) ) ) ) ) ) ) ) Y 3 3 0 Ć 1 1 3 B B C C B = ] = = ] b o n r l F S t e e l " R i n g 1 1 . 9 9 9 9 9 29   34   34   05   31   5 4 4 3 8 7 1 1 3 9 = p e ] A c V t a W a s s h h e r r ( a i r s i d e ) Ć 5 / 8 " o . d . ) Ć Ć Ć Ć 2 2 2 1 K ] P . D . l . ( K y n a r ) S S = S t i n e s s S t e e l V W a e ( f l u i d s i d e ) ( 3 Ć 5 / 8 " o . d . ) n D i a p h r a g m W a s h e r ( . 5 0 5 " i . d . ) [ S S ] 1 S c r e w ( 1 / 2 " Ć 2 0 x 1 " ) Y 5 Ć 8 5 Ć K [ [ [ [ [ [ [ [ [ C ] ] ] ] ] ] ] ] ] 1 1 F l u i d C a p 9 9 9 9 9 9 49   31   20   29   29   05   4 5 7 1 1 1 2 A A A B K D C C M M a n n " i i f o o l l d ( ( t o p w i t h v a l v e p o r t ) 2 0 6 4 3 a f d b o t t o m ) n 1 9   2 1   2 2   2 6   2 9   4 3    O R i n g ( 3 / 3 2 " x 1 Ć 9 / 1 6 " o . d . ) S e a t n B B N a l l ( 1 " d i a . ) Ć 6 C C o l t ( 5 / 1 6 " Ć 1 8 x 1 " ) Y Y 6 Ć 5 5 5 Ć Ć u t ( 5 / 1 6 " Ć 1 8 ) ( 1 6 ) 1 2 Ć G r o u n d L u g ( s e e p a g e 7 ) ( ( 1 ) ) 9 9 3 0 0 3 4 0 [ C o ] R e l i e f V a l v e ( s e e p a g e 5 ) 1 3 1 [ B r ] k S e r v i c e N o t e : F l u i d S e c t i o n S e r v i c e K i t s a l s o i n c l u d e P a r t N e o . 9 3 1 3 1 ( 5 )  O " R i n g s f o r r e p a i r o f  Ć B " ( p r e Ć 8 / 8 9 ) m o d e l s . S e r v i c e N o t e : P a r t N o . 9 8 9 3 0 Ć T i n s t a l l a t i o n t o o l i s a v a i l a b l s e p a r a t e l y f o r u s e w i t h i t e m s 1 a n d 2 . V  S m a r t P a r t s " K e e p t h e s e i t e m s o n h a n d i n a d d i t i o n t o t h e S e r v i c e K i t s f o r f a s t r e p a i r a n d r e d u c t i o n o f d o w n t i m e . FLUID SECTION DISASSEMBLY   FLUID SECTION REASSEMBLY   1 2 3 4 . R e e e e r e m m m m o o o o m o v v v v e e e e a e t ( ( t n o 2 1 h d 3 s p 2 5 e m a a u 4 ) " n i s f o , l ( d 1 p e ( 9 s w s ) . , ) .  S S R C e a a s n p s e a r t O O a m b l i e n s ) N g i s r d n p e r e q p 8 n e c u h 9 ( p u v t e a e a 0 ) r a r l d g s l e p . o r t d e r R . . . . R R R ) ) b l l O " r i n g s a n d ( 2 1 ) s e a t s . l e n d a r s . e p l a c e w " o r n o r d a m a g e d p a r t s w i t h f l i d c a n L e u w b a a R  t s a i r ( 1 ) p s l n c t g o r e ( 9 ) w e a s h e r , ( 3 )  O " r i n g , ( 6 ) p l a t e , ( . 7 ) d i a Ć S S r i c e ( 1 i a r 3 1 h m T r o d a e a n d ( r 2 )  O r i n g t w i t h K o e a y Ć L u b i e g t r l e a s e . n p h a g ( 5 a . U s e A ) e P / 9 o d r . u Ć B p s s u h l l t g g n ( i n s t a d l l a t i o n o o l ) t i d i n n s a l a t i o 5 N . O R m D v n ( t )  O r i s . o f ( 2 c k d " r i n 7 d g d i a r a m m n o r o . e b T E : o o c r a t c h r m a r t h s u r f a c e o f ( 1 ) d i a p h r a g m r o d S S B e r t i n ( a a ) t i a a m l i p o n p r l y w a i n t h d ( n 1 5 ) f l u o i d c a p s t b e f o r e g m a e e i n g a e f i n l o m q q e j u t e t s o l t u t s t a v o i d w i s t i n t h i h p c h r g r R Ć c k t o e s e t t i n g s a f t e r p u m p h a s b e e n r e Ć s t a r t e d a n d r u n a w h i l e . P a g e 4 o f 8 6 5 0 7 0 9 Ć C Download from Www.Somanuals.com. All Manuals Search And Download.   PARTS LIST / FLUID SECTION   C O L O R C O D E DIAPHRAGM BALL   M A T E R I A L C O L O R C O L O R A C E T A L N / A O r a n g e N I T R I L E R e d ( - ) N / A ( - ) S t r i p e H H F O O A R R G T S E H E S E C 6 9 2 3 1 3 0 A I R S M E O T T & I 7 O N E P 6 , 1 2 1 2 6 A I R I N L E T 1 " O U T L E T 2 7 9 k   1 2 k   3 k   3 k 2 9 , 1 4 , 1 k 5 d 9 6 d 1 5 H 2 2 1 2 1 3 1 9 k 5 7 8 6 1 6 1 " I N L E T 2 4 T o r q u e S e q u e n c e A I R S I D E d N O T E : R a d i u s e d g e o f p a r t s ( 5 a n d 6 ) i s a g a i n s t d i a p h r a g m . F L U I D S I D E . TORQUE REQUIREMENTS ,   N O T E : D O N O T O V E R T I G H T E N t F A S T E N E R S ( 1 4 ) D i a p h r a g m B o l t , a p p l y L o c t i t e 2 7 1 t o h r e a d s a n d t i g h t e n t o 2 5 Ć 3 0 f t l b s ( 3 3 . 9 Ć 4 0 . 7 N m ) . ( 2 6 , 2 9 ) F l u i d C a p n u t s / M a n i f o l d b o l t s 1 2 0 Ć 1 4 0 i n . l b s ( 1 3 . 6 Ć 1 5 . 8 N m ) . LUBRICATION / SEALANTS   k H A p p p l l y y K e s y o Ć L u n b e e Ć g r e a s e t o a l l  O " r i n g s ,  U " C u p s & m . a t i n g p a r t s . C R O S S S E C T I O N V I E W O F D I A P H R A G M S A p g a l i r e s i s t a n t p i p e s e a l a n t t o p i p e t h r e a d s F i g u r e 1 6 5 0 7 0 9 Ć C P a g e 5 o f 8 Download from Www.Somanuals.com. All Manuals Search And Download.   PARTS LIST / AIR MOTOR SECTION   n I n d i c a t e s p a r t s i n c l u d e d i n 6 3 7 1 1 8 Ć C A i r S e c t i o n N S e r v i c e K i l t . I t e m D e s c r i p t i o n ( s i z e i n i n c h e s ) Q t y P a r t o . M t I t e m D e s a c c r i p t i o n ( s i z e i n i n c h e s ) Q t y ) ) ) ) ) ) ) ) P a r t N 6 4 o . M t l 1 0 0 0 0 0 0 0 0 0 1 M o t o r B o d y ( i n c l u d e s i t e m s 1 9 5 a n d 1 9 6 ) ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( 1 ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) 6 9 9 6 2 4 8 9 5 3 5 2 6 9 7 Ć 1 [ A B D C C ] ] ] ] ] V 1 1 6 S p e r ( ( ( ( ( ( ( ( 1 1 1 4 3 2 2 4 9 9 9 9 2 2 3 3 0 0 3 0 0 0 0 7 [ Z ] V V n 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 0  O " R i n g ( . 0 7 " x 1 " o . d . ) 2 1 2 8 1 2 1 1 1 1 5 5 6 4 [ [ [ [ n 1 1 7 8 9 0 1 2 3 4 8 5 6 1 G a s k e t [ B / N Y ] S l e e v e 1 1 P i l o t R o d 9 Ć 1 1 [ [ C ] ] ] R C e t a i n i n g R i n g , T r u A r c ( . 9 2 5 " i . d . ) Y 1 4 5 Ć 2 5 6 n 1 1 2 2 2 2 2 2 9 9 0  O " R i n g ( 1 / 8 " x 3 / 4 " o . d . ) 5 U a p S c r e w ( 1 / 4 " Ć 2 0 x 5 / 8 " ) 9 3 8 6 0 1 S S p a c e r 1 1 5 9 5 9 [ Z L L o c k W a s h e r ( 1 / 4 " ) Y 1 4 Ć 4 1 Ć T [ S S ] 1 1 1 1 1 1 1 2 l e e v e B u s h i n g 9 9 8 4 7 8 2 3 Ć [ B z ] e g 9 9 9 20   28   20   0 7 3 8 [ C ] n n  O " R i n g ( 3 / 3 2 " x 9 / 1 6 " o . d . ) 2 0 [ U C C C ] ] ] ] n G a s k e t ( w i t h n o t c h ) [ B / N Y ] S S P c r e w ( # 8 Ć 3 2 x 3 / 8 " ) Y 1 5 4 Ć 4 1 [ [ [ V P i s t o n 1 1 [ D B A ] t u d ( 5 / 1 6 " Ć 1 8 x Ć 1 Ć 3 / 4 " ) ( 1 6 ) 9 2 8 6 6 n 1 1  U " C u p ( 3 / 1 6 " x o 1 Ć 3 / 8 " o . d . ) Y 1 8 6 Ć 5 1 [ ] i p e P l u g ( 1 / 8 2 7 N . P . T . x 1 / 4 " ) ( ( ( ( ( 1 2 1 1 1 ) Y 2 2 7 Ć 2 Ć L V 1 1 1 2 3 4 5 S p o o l 9 9 2 0 8 0 5 7 [ ] ] B B u t t t o n H H e e a a d S S c r r e e w w ( ( 1 1 / / 4 4 " " Ć Ć 2 2 0 0 x x 1 3 / / 4 8 " " ) ) ) ) ) ) 9 9 9 9 6 4 4 3 3 3 9 9 8 7 7 [ S S S S ] ] 1 1 W a s h e r ( 1 . 5 5 7 " . d . ) 2 7 [ Z u t o n d c 8 Ć 1 1 [ n n V  1 1   O O " R R i n n g g ( ( s m a l l ) ( 1 / 8 " x 1 Ć 1 / 4 " o . d . ) Y Y 3 2 2 5 Ć Ć 2 1 4 6 [ [ B ] ] ] M u f f l e r 1 7 7 1 0 [ C ] 1 1 " i l a r g e ) ( 3 / 3 2 " x 1 Ć 9 / 1 6 " o . d . ) 3 5 1 2 B n K e y Ć L u b e  O " R i n g L u b r i c a n t 0 6 7 Ć 1 1 S p a c e r 9 2 8 7 6 [ Z 1 0 P a k o f K e y Ć L u b e 1 5 V S m a r t P a r t s " K e e p t h e s e i t e m s o n h a n d i n a d d i t i o n t o t h e S e r v i c e K i t s f o r f a s t r e p a i r a n d r e d u c t i o n o f d o w n t i m e . AIR MOTOR SECTION SERVICE   M A ] ] Y T E C A N R a c y I r A L n C O D E [ [ [ A ] = = = A N l i u m i n u m [ [ [ C D N = = = b o S t e e l [ S S ] ] = = = S t a i n u l r e e s t s h S t e e e l B ] t r i l e e t a l [ U P o l y a n S G S S e E r N v E A i c R r s e A M p i s d i v i d e d i n t o t w o p a r t s Ć 1 . P i l o t V a l v e , 2 . M a j o r V a l v e . B z ] B r o n z e ] l o n [ Z ] Z i n c L R E A S S E M B L Y N O T E S : i o t t o a r n S d e r c e t p i o n c S e e o r l v d i c p e a i r s c w o i n t i n n u e e w d p f a r o m s F l u n i e d c S e e s c s t a i o n . r L e o p o a k i r f . o I n e c l a t s t h r t a s r y r MAJOR VALVE DISASSEMBLY   d e k b o e e e e r n p s c e t o r a t c u O h t " t e s n o s g n t s n m e r t e h a v l l e i c n e e s t u c L , r u u r r f t a c n e e g g r s ,  a O n " s o d n i c s k s u o r c n u t s s i n l  O " o r n i n . g s . S S S T a p r c a i o o p t i r i n g p o i n t a l a t i 1 2 . . R O e n o o e 1 m o v e e s ( d 1 e 0 o 7 p ) l p e o g s s , e ( 1 0 e 8 a ) a n d l ( e 1 1 p 7 u ) g a o s n k e t t h s e . L u i o . o c a e v  r i n w i t K y Ć b e r t e a e . u t h i i t t h i r i n t , s h i n n e r d i a m e t h e e r ( 1 1 1 1 1 ) ) D t e r Ć i g h t e f a s t e n r s f e o t r q e r e q u i r e m e n t b l o c k o n s s p p o o l l . T h d t a i s r w i l l f o a ( o v i 1 r e r 1 c . s 3 e C e ) t h h t e e ( c n " 1 k 0 f 9 o x g ) r p s i c s r u t o a n o h u e e O t s . C a a o n n n d d t i g r n o e , u u m ( e g o p e v 2 u s h i n g t ( 1 v i w a n e m t c s . e ) S R Ć t r q u e f a s t e n e r s f o l l o w i n g e s t a r t . 3 . R a c h i n o c t h e c i o ( e h a s t s 4 i d ) " ( 1 1 6 ) s r p s a , c e e t r c , . ( 1 5 ) s p e r s ,  O r i n s , ( 1 1 )  r i n g s 1 1 w a s h e PILOT VALVE DISASSEMBLY   C h e c k f o r d a m a g e d  O " r i n g s . 1 2 3 . . . R R R e e e 2 e m m m o o o s o v v v p e e e a e ( ( 1 1 1 e 0 2 8 r 4 3 ) s ) ) r s p e c t r t m a e o i w n n i s r n g a d ( n r n , 1 i d ( 0 n g . MAJOR VALVE REASSEMBLY   ( 1 2 ) m 2 2 s o ) ) l  e O " r e o i b n u d g g s s h . ( 1 i s o e a 1 1 ( 2 ) 1 1 e v i n g , ( 1 1 9 )  O " r i n g s a n d N K O T Ć R E L e : u p R e p g l r a e c a e s w e o w r h n e p n a r r e t s a a s e n m e b c l e s g s . a r y . L u b r i c a t e  O " r i n g w i t h ( 1 0 ) c ( f r o t h t o r " b y . e y b e s s i n 4 . R m v 1 0 3 ) s l e e v e d 0  O r i n s . 1 . l a c e ( 1 1 2 ) w a s h e r , ( 1 1 4 )  O " r i n g a n d ( 1 1 3 )  O " r i n g o n t o ( 1 1 5 ) s p : . u s u i s a B c e e r c a a n r d e i n l s t e o r t o e r t i c e . n PILOT VALVE REASSEMBLY   N O r T E f u t s p a c e r l e g s a w a y f r o m b l o c k i n g i n t e r n a l p o t s 1 .   2 .   3 .   4 .   R e e s a a d e p e l v a e c . e t w o ( 1 0 2 )  O " r i n g s i f w o r n o r d a m a g e d a n d r e i n s t a l l ( 1 0 3 ) ) 2 .   3 .   4 .   L b t b r i c a ( a t e a 7 a n ) n e d a d c c a r e f u a l l n ( l y d 1 i n s e r 7 a 0 t ) c ( . k a 1 1 1 ) s p o o l . s l I n a l l 1 1 g s k e t t ( 1 0 p 1 p I n t a l l o n e o f t h e ( 1 2 1 ) s l e e v e b u s h i n g s , ( 1 1 9 )  O " r i n g s , ( 1 2 0 L r i c t e i a a n v s s a l 1 0 ) i n g k c u p c a n d i n s s e r t ( l 1 d 0 p 9 o ) i p n i s t o n i a n r t d o . s p c e r s a n d t h e r e m a i n i n g ( 1 2 1 ) b u s h i n g . ( a r i n a l e t s i d ) i t y , t h e ( 1 ) p c i n g 7 u p l i p s h o u t o u t w C r e f u l l y h p u e 0 s t 4 h w ) ( o 1 1 8 2 ) p i l  o O r t r " o r g d i g . n s t o , b u s i h n i n w g i s e ( t 1 c 2 . a 3 n ) d s r e e t a i s n . o n e a c h 5 . I n t l l ( 1 0 8 ) g k e t a n d r e l a c e ( 1 0 ) . e n w l i t t h ( 1 2 ) i n r e t a t h c r w R p a c e ( 1 r e t a i n i n g i n s P a g e 6 o f 8 6 5 0 7 0 9 Ć C Download from Www.Somanuals.com. All Manuals Search And Download.   PARTS LIST / AIR MOTOR SECTION   I M P O R T A N T B E C E R T A I N T O O R I E N T ( 1 1 5 ) S P A C E R L E G S A W A Y F R O M B L O C K I N G I N T E R N A L P O R T S W H E N R E A S S E M B L I N G A I R S E C T I O N . 1 1 7 1 1 1 1 1 6 1 1 5 k 1 1 4 k 1 1 3 1 1 2 1 0 7 MAJOR VALVE   S e e c r o s s s e c t i o n d e t a i l F i g u r e 3 . 2 0 1 F i g u r e 2 H 1 2 8 1 0 1 z 1 9 5 1 0 4 1 1 2 3 1 1 2 9 4 z 1 2 5 z 1 0 2 k 4 0 9 3 1 0 3 k 1 1 6 6 1 0 2 k z 1 0 4 1 0 5 7 1 0 9 1 1 9 k 1 2 1 1 2 3 z 1 1 0 k . 1 0 1 1 8 k 1 0 8 1 2 0 PILOT   VALVE   1 2 2 k M A   0 k   J O R V A L V E C R O S 3 k   S S E C T I O N D E T A I L 1 0 9 1 1 1 1 4 k 1 1 1 1 2 1 1 5 1 1 1 k 1 1 6 . TORQUE REQUIREMENTS ,   N O T E : D O N O T O V E R T I G H T E N F A S T E N E R S ( 1 0 5 ) 4 0 Ć 5 0 i n . l b s ( 4 . 5 Ć 5 e . 6 N m ) , a p p l y L o c t i t e N i c k e l A n t i s e i z t o t h r e a d s . L U B R I C A T I O N / S E A L A N T S k A p p l y K e y Ć L u b e g r e a s e t o a l l  O " r i n g s ,  U " C u p s & m a t i n g L p p a r t s . F i g u r e 3 z A p p l l y o c t i t e 2 7 1 t t o t h r e a d s . H A p p y i p e s e a l a n t o t h r e a d s . 6 5 0 7 0 9 Ć C P a g e 7 o f 8 Download from Www.Somanuals.com. All Manuals Search And Download.   TROUBLE SHOOTING   P S S r o d C C u h h c e e t c c d k k i f t s o c r h h d t a r g e r s d a o f g f r m d o m e p x h r g a e m u . s t o u t l e t . L S S S S S o w C C C C C o u t c c c c c p u a f f f t v r o l u p g k k m m e , e r r a t i c f l o w o r n o f l o w . i a p h r u t u h h h h h e e e e e k k k k k a i s u p l y . i g n e s i a p h r a n u t . o o o r r r r p l u g e d d c d o e e u s s a a i t l e i i i t t t n i p p h v v Ć a u u o e e s ) ) e . k k i i n n e e p e a ( ( r r t t r r c c o i i o o u t l e t m a i a t e r i a i o l n u p o u h o t s m b r m e a e p . A S S S i r b u b b l e s c  t i n " h n n r t p e r c o t g s d u n b o c s e f t d o w i i s c h t a r n a m g p k e l e n . u r c o l l p s e s p o d h l e t s o s e r i a l d r h a o s e e a . s C C C h h h e e e c c c k k k o O i o f s u c i o m b n i n i g . f s o p u e a h e a v i t t d n o s u c t i o n p p e e l d i z e e b t l t a s i n s s t d e e n i n t g m a f o l d a n d f l u i d c a p s . l a r g e t h i d , n l s c t t r e d m e t e r o . f S t h u m   n f s m o e . r u p t f l o w n i f h i g h i g n e a p h r a u t . v i s c o s g i t y f l u i r p b b e g m p g e d u c t i v h u e a o n Ć c o l Ć l a p s i n t y p e a l e f l l i n a h i g h a c S S C h e s e s p c e e k a m l u l j s o t p i b u n e m t s a p o n t r t g s h h o e i n l e t m a n i f o l d s a n d s u c t i o n c o n n e c t i o n s . T h i r i t . I n c t t h e f o l i d o b j e c t s l o g g e d i n t h e d i a p h r a g m c h a m b e r o r t h e s e a t a r e a . DIMENSIONAL DATA   D i m e n s i o n s s h o w n a r e f o r r e f e r e n c e o n l y , t h e y a r e d i s p l a y e d i n i n c h e s a n d m i l l i m e t e r s ( m m ) . P r e s s u r e R e l i e f V a l v e ( 1 / 4 Ć 1 8 N . P . T . ) 8 Ć 1 / 2 " ( 2 1 6 m m ) 8 " ( 2 0 3 m m ) M a t e r i a l O u t l e t ( 1 Ć 1 1 Ć 1 / 2 N . P . T . F . Ć 1 ) A i r I n l e t ( 1 / 4 Ć 1 8 N . P . T . ) 1 1 Ć 9 / 1 6 " ( 2 9 4 m m ) 1 2 Ć 1 m / 2 m " ) 6 Ć 1 / 2 " ( 3 1 8 ( 1 6 5 m m ) 1 Ć 1 / 4 " ( 3 2 m m ) 4 2 " m 6 Ć 1 / 4 6 " ( ( 1 5 8 9 m m m m ) ) ( 1 0 m ) 7 Ć 5 / 1 " 1 6 1 3 / 3 2 " ( 1 0 m m ) S l o t M a t e r i a l I n l e t ( 1 Ć 1 1 Ć 1 / 2 N . P . T . F . Ć 1 ) F i g u r e 4 P N 9 7 9 9 9 Ć 9 1 P a g e 8 o f 8 6 5 0 7 0 9 Ć C Download from Www.Somanuals.com. All Manuals Search And Download.   |