OPERATOR’S MANUAL PX01X-XXX-XXX-AXXX
RELEASED:
(REV. B)
3-7-13
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
1/4" DIAPHRAGM PUMP
1:1 RATIO (NON-METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
PUMP DATA
Models. . . . . . see Model Description Chart on page 2 for
“-XXX” options
Pump Type. . Non-Metallic Air Operated Double Diaphragm
Material. . . . . see Model Description Chart
Weight . . . . . . Polypropylene. . . . . . . . 2.86 lbs (1.30 kgs)
PVDF . . . . . . . . . . . . . . . . . 3.88 lbs (1.76 kgs)
Acetal . . . . . . . . . . . . . . . . 3.52 lbs (1.60 kgs)
Maximum Air Inlet Pressure . . . . . . . . 125 psig (8.6 bar)
Minimum Air Inlet Pressure. . . . . . . . . 10 psig (0.69 bar)
Maximum Outlet Pressure . . . . . . . . . . 125 psig (8.6 bar)
Maximum Flow Rate . . . . . . . . . . . . . . . . 5.3 gpm (20 lpm)
Maximum Material Inlet Pressure. . . . 10 psig (0.69 bar)
Displacement / Cycle @ 125 p.s.i.g . . 0.019 gal / 0.072 ltrs
Maximum Particle Size . . . . . . . . . . . . . 1/16”dia.(1.6 mm)
Maximum Temperature Limits (diaphragm / ball / seat
material)
Model PD01X
Acetal . . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
E.P.R. / EPDM. . . . . . . . . . . . . . -60° to 280° F (-51° to 138° C)
Kynar® PVDF. . . . . . . . . . . . . . 10° to 200° F (-12° to 93° C)
Hytrel® . . . . . . . . . . . . . . . . . . . -20° to 150° F (-29° to 66° C)
Neoprene . . . . . . . . . . . . . . . . 0° to 200° F (-18° to 93° C)
Nitrile® . . . . . . . . . . . . . . . . . . . 10° to 180° F (-12° to 82° C)
Polypropylene . . . . . . . . . . . . 35° to 175° F (2° to 79° C)
Viton® . . . . . . . . . . . . . . . . . . . . -40° to 350° F (-40° to 177° C)
Santoprene®. . . . . . . . . . . . . . -40° to 225° F (-40° to 107° C)
PTFE. . . . . . . . . . . . . . . . . . . . . . 40° to 225° F (4° to 107° C)
Dimensional Data. . . . . . . . . . . . . . . . . . . see page 10
Noise Level @ 70 p.s.i., 60 c.p.m.. . . . . . 62.3 db(A)
The pump sound pressure levels published here have been updated to
an Equivalent Continuous Sound Level (LAeq) to meet the intent of ANSI
S1.13-2005, CAGI-PNEUROP S5.1.
Mounting Adapter Plate Optional Accessory Kit (24123879) available.
Please contact your nearest ARO / Ingersoll Rand customer service or
distributor for details.
Model PE01X
Figure 1
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
(800) 495-0276 FAX (800) 892-6276
© 2013
CCN 80448053
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OPERATING AND SAFETY PRECAUTIONS
READ, UNDERSTAND, AND FOLLOW THIS INFORMATION TO AVOID INJURY AND PROPERTY DAMAGE.
y Obtain Material Safety Data Sheets on all materials
EXCESSIVE AIR PRESSURE
S TATIC SPARK
HAZARDOUS MATERIALS
HAZARDOUS PRESSURE
from the supplier for proper handling instructions.
Verify the chemical compatibility of the
CAUTION
pump wetted parts and the substance being pumped,
flushed or recirculated. Chemical compatibility may
change with temperature and concentration of the
chemical(s) within the substances being pumped,
flushed or circulated. For specific fluid compatibility,
consult the chemical manufacturer.
WARNING
EXCESSIVE AIR PRESSURE. Can cause per-
sonal injury, pump damage or property damage.
y Do not exceed the maximum inlet air pressure as
stated on the pump model plate.
y
Be sure material hoses and other components are able
to withstand fluid pressures developed by this pump.
Check all hoses for damage or wear. Be certain dispens-
ing device is clean and in proper working condition.
Maximum temperatures are based
CAUTION
on mechanical stress only. Certain chemicals will
significantly reduce maximum safe operating
temperature. Consult the chemical manufacturer for
chemical compatibility and temperature limits. Refer
to PUMP DATA on page 1 of this manual.
WARNING
STATIC SPARK. Can cause explosion
resulting in severe injury or death. Ground pump and
pumping system.
y PX01X-HDS-XXX are Groundable Acetal pumps: Use
the pump ground lug provided. Connect to a 12 ga.
(minimum) wire (kit 66885-1 is included) to a good
earth ground source.
Be certain all operators of this equipment
CAUTION
have been trained for safe working practices,
understand it’s limitations, and wear safety goggles /
equipment when required.
y Sparks can ignite flammable material and vapors.
Do not use the pump for the structural
CAUTION
y
The pumping system and object being sprayed must be
grounded when it is pumping, flushing, recirculating or
spraying flammable materials such as paints, solvents,
lacquers, etc. or used in a location where surrounding
atmosphere is conducive to spontaneous combustion.
Ground the dispensing valve or device, containers, hos-
es and any object to which material is being pumped.
Secure pump, connections and all contact points to
avoid vibration and generation of contact or static spark.
support of the piping system. Be certain the system
components are properly supported to prevent stress
on the pump parts.
y
y
Suction and discharge connections should be flex-
ible connections (such as hose), not rigid piped,
and should be compatible with the substance being
pumped.
y
Prevent unnecessary damage to the
CAUTION
y Consult local building codes and electrical codes for
specific grounding requirements.
pump. Do not allow pump to operate when out of
material for long periods of time.
y After grounding, periodically verify continuity of
electrical path to ground. Test with an ohmmeter
from each component (e.g., hoses, pump, clamps,
container, spray gun, etc.) to ground to insure conti-
nuity. Ohmmeter should show 0.1 ohms or less.
y Submerse the outlet hose end, dispensing valve or
device in the material being dispensed if possible.
(Avoid free streaming of material being dispensed.)
y Use hoses incorporating a static wire.
Disconnect air line from pump when system sits idle
for long periods of time.
CAUTION
Use only genuine ARO replacement parts to
®
assure compatible pressure rating and longest service life.
Install the pump in the vertical position. The
NOTICE
pump may not prime properly if the balls do not check by
gravity upon start-up.
RE-TORQUE ALL FASTENERS BEFORE
NOTICE
y Use proper ventilation.
OPERATION. Creep of housing and gasket materials may
cause fasteners to loosen. Re-torque all fasteners to insure
against fluid or air leakage.
y
Keep inflammables away from heat, open flames and sparks.
y Keep containers closed when not in use.
WARNING
Pump exhaust may contain contaminants.
Replacement warning labels are available
NOTICE
Can cause severe injury. Pipe exhaust away from work
upon request: Static Spark” pn \ 93616-1, Diaphragm
Rupture” pn \ 93122.
area and personnel.
y In the event of a diaphragm rupture, material can be
forced out of the air exhaust muffler.
=
Hazards or unsafe practices which
could result in severe personal injury,
death or substantial property damage.
WARNING
CAUTION
NOTICE
y Pipe the exhaust to a safe remote location when
pumping hazardous or inflammable materials.
y Use a grounded 1/4” minimum i.d. hose between the
pump and the muffler.
= Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
WARNING
HAZARDOUS PRESSURE. Can result in
serious injury or property damage. Do not service
or clean pump, hoses or dispensing valve while the
system is pressurized.
= Important installation, operation or
maintenance information.
y Disconnect air supply line and relieve pressure from
the system by opening dispensing valve or device
and / or carefully and slowly loosening and removing
outlet hose or piping from pump.
WARNING
HAZARDOUS MATERIALS. Can cause serious
injury or property damage. Do not attempt to return
a pump to the factory or service center that contains
hazardous material. Safe handling practices must
comply with local and national laws and safety code
requirements.
PX01X-XXX-XXX-AXXX (en)
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GENERAL DESCRIPTION
OPERATING INSTRUCTIONS
Always flush the pump with a solvent compatible with
the material being pumped if the material being pumped
is subject to “setting up” when not in use for a period of
time.
Disconnect the air supply from the pump if it is to be in-
active for a few hours.
The outlet material volume is governed not only by the
air supply, but also by the material supply available at
the inlet. The material supply tubing should not be too
small or restrictive. Be sure not to use hose which might
collapse.
The ARO diaphragm pump offers high volume delivery even
at low air pressures, easy self priming and the ability to pump
various viscosity materials. The pump is designed to corre-
spond to the needs of the user by offering a variety of wetted
parts configurations to handle almost any application.
Air operated double diaphragm pumps utilize a pressure
differential in the air chambers to alternately create suction
and positive fluid pressure in the fluid chambers. Flat checks
insure a positive flow of fluid.
Pump cycling will begin as air pressure is applied and it will
continue to pump and keep up with the demand. It will build
and maintain line pressure and will stop cycling once maxi-
mum line pressure is reached (dispensing device closed) and
will resume pumping as needed.
y
y
y
MAINTENANCE
This product is not intended to be repairable. However,
some service items are available.
Provide a clean work surface to protect sensitive internal
moving parts from contamination from dirt and foreign
matter during service disassembly and reassembly.
Keep good records of service activity and include the
pump in preventive maintenance program.
At the end of its service life, please dispose of pump and
contents properly.
y
y
The Acetal material used in this pump contains stainless steel
fibers. It’s conductivity allows it to be connected to a suitable
ground. A ground screw is provided for this.
AIR AND LUBE REQUIREMENTS
EXCESSIVE AIR PRESSURE. Can cause pump
damage, personal injury or property damage.
y
y
WARNING
A filter capable of filtering out particles larger than 50
microns should be used on the air supply. In most ap-
plications there is no lubrication required other than the
“O”ring lubricant which is applied during assembly or repair.
The pump, when fitted with flex checks, can be rotated
360° to suit the application. It may be mounted upside
down or on the wall with no effect on suction lift or op-
erating efficiency. The filter and regulator need to be ori-
ented in a normal vertical direction to function properly.
If lubricated air is present, make sure that it is compatible
with the “O”rings and seals in the air motor section of the
pump.
y
y
y
INSTALLATION
Apply PTFE tape or pipe sealant to threads upon assem-
y
y
y
bly to prevent leakage.
Secure the diaphragm pump legs to a suitable surface to
insure against damage by vibration.
When the diaphragm pump is used in a forced-feed
(flooded inlet) situation, it is recommended that a “Check
Valve”be installed at the air inlet.
Kynar® is a registered trademark of the Arkema Inc. Loctite® and 242 are registered trademarks of the Henkel Loctite Corporation
y
y
y
ARO® is a registered trademark of Ingersoll-Rand Company Santoprene® is a registered trademark of Monsanto Company, licensed to Advanced Elastomer Systems, L.P.
y
y
y
Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)
y
y
Page 4 of 12
PX01X-XXX-XXX-AXXX (en)
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PARTS LIST / PX01X-XXX-XXX-AXXX
COMMON PARTS
PX01X-XXX-XXX-AXXX
MATERIAL CODE
[B] = Nitrile
[Co] = Copper
[D] = Acetal
[E] = E.P.R. / EPDM
[G] = Nitrile
[GP] = Groundable Polypropylene
[H] = Hytrel
[K] = Kynar PVDF
[N] = Neoprene
[P] = Polypropylene
[Sp] = Santoprene
[SS] = Stainless Steel
[T] = PTFE
Item
1
Description
[Mtl] Qty Part no
24028284
Rod Assembly (includes seals)
--- [1]
[P] [2] 23981541
--- [2] 93264
5
Washer, Diaphragm
Plate
77
--- [1] 93122
206
207
26
Caution Label
Warning Label
Screw
--- [1] 93616-1
[SS] [32] 23981574
[U] = Polyurethane
[V] = Viton
FLUID CONNECTION
PX01X-XXX-XXX-AXXX
PX01X-HDS
PX01X-HKS
PX01X-HPS
Item Description
Part no
[Mtl] Qty
Part no
93810-3
23981657
23981699
23981731
---
[Mtl] Qty
Part no
93810-1
23981632
23981673
23981715
---
[Mtl] Qty
[P] (2)
[P] (2)
[P] (1)
[P] (1)
6
Diaphragm Screw
93810-2
23981640
23981681
23981723
93004
[D]
[D]
[D]
[D]
(2)
(2)
(1)
(1)
[K]
[K]
[K]
[K]
(2)
(2)
(1)
(1)
15
60
61
43
Fluid Cap
Inlet Manifold
Outlet Manifold
Ground Lug
[Co] (1)
SEAT OPTIONS
PX01X-XXX-XXX-AXXX
“21”
BALL / FLEX CHECK OPTIONS
PX01X-XXX-XXX-AXXX
“22” (5/8” o.d)
"42”
-XXX
Seat
Qty [Mtl]
-XXX
Ball
Qty [Mtl]
-XXX
FLEX CHECK Qty [Mtl]
-DXX
-KXX
96580-2
96580-3
96580-1
96745
(4)
(4)
(4)
(4)
(4)
(4)
[D]
[K]
[P]
[P]
[K]
[D]
-XAX
-XCX
-XGX
-XTX
96481-A
96481-C
96481-G
96481-4
(4)
(4)
(4)
(4)
[Sp]
[H]
[B]
-XJX
-XNX
-XLX
-XKX
96744-2
96744-3
96744-4
96744-1
(4)
(4)
(4)
(4)
[B]
[N]
[V]
[E]
-PXX
-HPS-0XX
-HKS-2XX
-HDS-1XX
[T]
96745-1
96745-2
DIAPHRAGM OPTIONS PX01X-XXX-XXX-AXXX
"7"
"19"
"64"
-XXX Diaphragm
-XXA 93808
Qty
(2)
(2)
(2)
(2)
Mtl Seal
Qty
Mtl "O" Ring
[E] - - - - -
[B] - - - - -
[B] - - - - -
[T] 93947
Qty
Mtl
- - -
- - -
- - -
[B]
[Sp] 93761
[H] Y325-119
[B] Y325-119
[T] 96514
(4)
(4)
(4)
(4)
- - -
- - -
- - -
- - -
-XXC 93808-C
-XXG 93808-G
-XXT 93898
Note: Item (19) O-ring is not used with Flex Check Options.
PX01X-XXX-XXX-AXXX (en)
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PX01X-XXX-XXX-AXXX / FLUID SECTION
TORQUE REQUIREMENTS
NOTE: DO NOT OVERTIGHTEN FASTENERS.
(26) Screws 51-55 in. lbs (5.8 - 6.2 Nm).
(6) Diaphragm Screw / Washer 60-70 in. lbs (6.8 - 9.7 Nm).
LUBRICATION / SEALANTS
Apply Lubriplate FML-2 grease (94276) to all “O” rings, “U”
cups and mating parts.
Apply Loctite® 242® to threads.
Page 6 of 12
PX01X-XXX-XXX-AXXX (en)
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PARTS LIST / PX01X-XXX-XXX-AXXX
AIR SECTION PARTS
Part no
Part no
114102
119380
[Mtl]
Item Description
Qty [Mtl]
Item Description
Qty
(1)
101 Center Body
(AII PE01X with SoIenoid)
403 Valve
(PD01X)
23981392
23981392
(1)
(1)
[P]
[P]
(All PE01X with Solenoid)
(All PE01X without Diaphragm
Failure Detection)
413 Coil Nut
(1)
(1)
414 Coil ,120 VAC
(PE01X With Diaphragm Failure
Detection)
23981608
24243354
(1)
[P]
116218-33
116218-38
116218-35
116218-39
117345-38
117345-39
117345-35
PE01X-XXX-XXX-XAXXX)
(
(PD01E and PE01E)
(not available with Diaphragm Failure
Detection)
Coil ,24 VAC , 12VDC
(1) [GP]
(1)
(1)
(1)
(1)
(1)
(1)
PE01X-XXX-XXX-XBXXX)
(
107
111
Coil ,240 VAC
Valve Block Plug
PE01X-XXX-XXX-XCXXX)
(
(PD01X, PE01X-XXX-XXX-X0XXX)
(All PE01X with Solenoid)
23981434
23981848
(1)
(1)
[P]
[P]
Coil ,48 VAC, 24VDC
PE01X-XXX-XXX-XDXXX)
(
Coil, ATEX, 12VDC
(PE01X-XXX-XXX-XGXXX)
Major Valve Spool Asm
(includes seals)
Coil, ATEX, 24VDC
(PE01X-XXX-XXX-XHXXX)
(PD01X, PE01X-XXX-XXX-X0XX)
(All PE01X with Solenold)
24028268
24086779
(1)
(1)
[D]
[D]
Coil, ATEX, 220VAC
(PE01X-XXX-XXX-XKXXX)
(AII PE01X with Solenoid)
415 O-Ring
114103
114104
96728647
15309974
96957
(1)
(1)
(2)
[B]
[B]
129
Muffler Baffle
(AII PE01X with Solenoid)
416 O-Ring
(PD01X, PE01X-XXX-XXX-XX0XX)
(PE01X-XXX-XXX-XXNXX)
(PE01X-XXX-XXX-XXPXX)
(PE01X-XXX-XXX-XXEXX)
(PE01X-XXX-XXX-XXFXX)
(PE01X-XXX-XXX-XXLXX)
23981475
24110926
24110926
24110934
24110934
23981475
23981525
(1)
(1)
(1)
(1)
(1)
(1)
(1)
[P]
[P]
[P]
[P]
[P]
[P]
[B]
(AII PE01X with Solenoid)
417 Screw
(AII PE01X with Solenoid)
418 Tube
(1) [SS]
(AII PE01X with Solenoid)
419 Seal
(1)
(1)
(1)
(1)
[B]
(AII PE01X with Solenoid)
420 Snap Ring
Y147-43
96954
(AII PE01X with Solenoid)
421 Retainer
[B]
Solenoid Muffler
429
116464
(AII PE01X with Solenoid)
132 Gasket
135
\
Valve Block Assembly
(PD01X, PE01X-XXX-XXX-X0XXX)
(All PE01X with Solenoid)
(0.070 CS x 0.676 ID)
24243388
24340275
Y-325-17
24028276
24243313
(1)
(1)
(1)
(1)
(1)
[P]
[P]
[B]
[D]
[U]
137 O-Ring
Pilot Valve Spool Assembly
167
(includes seals)
173 O-Ring
283 Diaphragm
Failure Detector
(PE01X-XXX-XXX-XXEXX)
(PE01X-XXX-XXX-XXLXX)
(PE01X-XXX-XXX-XXNXX)
96270-1
96270-1
96270-1
(2)
(2)
(2)
PX01X-XXX-XXX-AXXX (en)
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PX01X-XXX-XXX-AXXX / AIR SECTION
PD01X-XXX-XXX-AXXX - Air Section
3
167 ꢀ
1
26 ꢀ
129
101
107
173
137 ꢀ 3
132 ꢀ
111 ꢀ 3
26ꢀ 1
135
-
PE01X-XXX-XXX-AXXX Air Section
283
429
3
167 ꢀ
1
26ꢀ
413
129
414
417
101
403
416
173
415
418
107
137
420
421
3
132 ꢀ
3
419 ꢀ
3
111ꢀ
TORQUE REQUIREMENTS
NOTE: DO NOT OVERTIGHTEN FASTENERS.
(26) Screws 25-28 in.lbs (2.8 - 3.2 Nm)
1
26 ꢀ
LUBRICATION / SEALANTS
135
Apply Lubriplate FML-2 grease (94276) to all “O” rings,
“U” cups and mating parts.
Apply Loctite® 242® to threads.
Page 8 of 12
PX01X-XXX-XXX-AXXX (en)
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PE01X OPTION WIRING DIAGRAMS
End of Stroke / Cycle Sensor Pinout, M12 Connector
CABLE ASSEMBLY WIRING COLORS:
1
2
PIN 1
PIN 4
PIN 2
PIN 3
PIN 1 - BROWN, POSITIVE VOLTAGE (+10 TO +30 VDC)
PIN 2 - WHITE, NOT USED
PIN 3 - BLUE, ZERO VOLTS
4
3
PIN 4 - BLACK, SIGNAL
NOTE: WIRING COLORS ARE BASED ON
AUTOMATION DIRECT CD12L AND CD12M 4-POLE
CABLE ASSEMBLIES.
End of Stroke / Cycle Sensor Pinout Wiring Diagram (No Connector)
PNP Output
1 BROWN
L +10 TO +30 VDC
4 BLACK
3 BLUE
Load 200 mA MAX
L - 0 VDC
Diaphragm Failure Detector Wiring Diagram
TURCK (PICOFAST) CONNECTOR
PSW 3M -*/S90
A
BN PIN A
BLK PIN C
BU PIN B
+
LOAD
40 mA
MAX
C
B
24.0 + 10%
V.D.C
-
SCHEMATIC
PINOUT FUNCTION
A
B
C
+ 24 VDC
0 VDC
SIGNAL
Page 9 of 12
PX01X-XXX-XXX-AXXX (en)
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DIMENSIONAL DATA
Dimensions shown are for reference only, they are displayed in inches and millimeters (mm).
P *
C
A
N *
D
B
* Dimensions N & P are for models PE01X only.
Dotted lines show options for PE01X pumps.
E
“R” Material Outlet (External THD.)
“S” Material Outlet (Internal THD.)
J
L
M
F
H
“T” Material Inlet
(Internal THD.)
G
K
“Q” Air Inlet
“U” Material Inlet
(External THD.)
DIMENSIONS
Q - 1/4 - 18 PTF SAE Short
A - 7.2”(182 mm)
B - 3.9”(100.0 mm)
C - 4.6”(117.0 mm)
H- 1.9”(48.6 mm)
J - 2.4”(61 mm)
K - 3.9”(99 mm)
R- 3/4-14 NPTF
S - 1/4 NPTF / BSPT Hybrid
D- 6.8”(173.0 mm)
E- 0.3”(8.8 mm)
F- 6.1 ”(156 mm)
G- 0.8”(20.7 mm)
L - 2.1”(53 mm)
M - 3.2”(81 mm)
N - 7.2”(184 mm)
P - 5.6”(142.2 mm)
T - 1/4 NPTF / BSPT Hybrid
U- 3/4-14 NPTF
V- 1/4 NPTF
PX01X-XXX-XXX-AXXX (en)
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PX01X-XXX-XXX-AXXX (en)
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Page 12 of 12
PX01X-XXX-XXX-AXXX (en)
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